series 400000 - hydraulic supply company · series 400000 hose reels reelcraft industries, inc. Ł...

OPERATING INSTRUCTIONSAND PARTS LIST FOR

SERIES 400000

HOSE REELS

Rev: 2/02Form No: 548-790

REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com

SERIES 400000HOSE REELS


2

IMPORTANTREAD THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING, OR SERVICING THIS EQUIPMENT

A coded model number found on the reel nameplate indicatesparameters and characteristics of that particular hose reel.Use the following diagram to verify your reel.

E 4 1 2 2 1 5 M 1 2 D XREEL SERIES

FLANGE DIAMETER1 - 25" DIA.2 - 28" DIA.

SWIVEL TYPE0 - NO SWIVEL1 - 1"2 - 1 1/4"3 - 1 1/2"

SPOOL SPACER DIA.1 - 10 3/4" DIA.2 - 15 5/8" DIA.

POWER SOURCE

12 - 12 VOLT D.C.24 - 24 VOLT D.C.10 - 110 VOLT A.C.6A - 6AM (AIR MOTOR)

ELEC. CURRENTTYPE

A - A.C.D - D.C.

DRIVE MOTOR

A - AIR DRIVENB - BEVEL GEAR DRIVENC - CRANK DRIVENE - ELECTRIC DRIVENH - HYDRAULIC DRIVEN

MODEL NUMBER SIGNIFICANCE

PRESSURE TYPEL - 600 P.S.I. - W.P.M - 1000 P.S.I. - W.P.H - 3000 P.S.I. - W.P.

EXPLOSIONPROOF

4

2

3

1. Unpack and inspect reel for damage. Rotate sheave (1)to check for smooth operation. Check for completeness.

2. Ensure that mounting surface is flat to prevent binding of reelafter it is installed.

3. Secure reel to mounting surface by inserting four screws orbolts (2) through four mounting holes (3) located in reel base(4). Tighten securely to ensure a solid, rigid attachment.

INSTALLATION INSTRUCTIONSMOUNTING

� Ensure that reel is properly installed before connecting supplyline (see Installation Instructions).

� Before connecting supply line to reel, ensure that supply linepressure does not exceed maximum rated working pressureof reel.

� Even low pressure is very dangerous and can causeirreparable damage or death.

� Do not wear loose fitting clothing while operating reel.� Be aware of other personnel and machinery in work area.� If a leak occurs in the hose or reel, remove supply line

pressure immediately.� If reel is electric driven, check for loose, frayed, and broken

wires before operating.� Treat and respect a hose reel as any other piece of

machinery, observing all common safety practices.

Personal injury and/or equipment damage may result ifproper safety precautions are not observed.

PERSONNEL SAFETY

Reelcraft affirms its product confidence with the follow-ing warranty.

All products manufactured by Reelcraft Industries, Inc.,are warranted to be free of defects in material and work-manship for twelve (12) months from the date of ship-ment. Reelcraft's liability shall be limited to repair orreplacement of defective material within the warrantyperiod when returned, freight prepaid, to its plant or to aservice depot designated by Reelcraft.

The warranty does not cover damage caused by acci-dent, abuse, or faulty installation. Reelcraft productsmust be installed and maintained in compliance with themanual of instructions furnished with each reel.

WARNING: Even low voltage can cause irreparable damage or death!Exercise extreme caution while operating or servicing thisequipment.

1

WIDTH OF SPOOL10"15"24"

LIMITED ONE YEAR WARRANTY



1. If location of motor is not conducive to mounting/operatingrequirements see �MODIFICATIONS� in this manual.

2. Ensure that supply and motor electrical ratings arecompatible.

3. Wire power to motor following applicable wiring diagram.

MOTOR CONNECTIONS

Manual Driven Reels

Additional mounting instructions are not required.

12/24 VOLT D.C.

Connection shown givescounterclockwise rotationlooking at end of motor shaft.To reverse rotation,interchange Leads 5 and 6.

SINGLE POLESINGLE-THROW

DOUBLE POLESINGLE-THROWSWITCH

Electric Driven Reels

WARNING: Remove all electrical power when wiring.Do not "hot-wire."

Observe all applicable NEC, OSHA, and local codes.

Inlet/OutletI.D.

DIM.A

DIM.B

DIM.C

HoseCap-FT

Air Driven Reels

Do not exceed 100 PSI motor inlet pressure. Usean FRL or control valve (in line) to adjust speed of motor.

1. If location of motor does not satisfy mounting/operatingrequirements see �MODIFICATIONS� in this manual.

2. Connect inlet air line (1) to motor (2).

WARNING:

DIMENSIONAL DATA

*Bevel crank included on Non-Motorized models only.Conversion kit for motorized models available. ConsultReelcraft for details.

2

1

3

9014080

19011023012530017511565

16595

1801002401508050

13075

13075

175125

25"25"25"28"28"25"25"28"28"25"25"28"28"25"25"28"28"25"25"28"28"25"25"28"28"

10 3/4"10 3/4"15 5/8"10 3/4"15 5/8'10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8'10 3/4"15 5/8'10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8"

10"15"15"15"15"24"24"24"24"15"15"15"15"24"24"24"24"15"15"15"15"24"24"24"24"

1½"1"1"1"1"1"1"1"1"

1¼"1¼"1¼"1¼"1¼"1¼"1¼"1¼"1½"1½"1½"1½"1½"1½"1½"1½"



NOTE: A flexible coupling must be used to compensate forany offset between the supply line and reel swivel.

1. Apply thread compound to swivel (1) and connecting hosefitting (2) threads.

2. Thread connecting hose fitting (2) into swivel (1). Tightensecurely.

3. With control valve open, fully extend and charge hose topurge system of gases. When fluid appears at controlvalve, close valve. This prevents flattening of hose andexcessive pressure on drum when fluid supply isreinitialized at a later time.

OPERATING INSTRUCTIONS

WARNING - PREVENT STATIC SPARKING

When working around flammable liquids such as solvents,paints, chemicals, or petroleum products, ensure that thehose reel, hose, and equipment being serviced is properlygrounded. Use a grounded hose (static wire). Use anohmmeter to check continuity of the ground circuit. Fire and/orexplosion can result if proper grounding is not achieved.

CAUTION: If reel is electric, air, or hydraulic driven becareful of chain/sprocket drive system. Keep hands clear anddo not wear loose fitting clothing while operating reel.

If reel ceases to unwind or rewind, remove power immediately.Do not pull or jerk on hose. Find and remedy problem beforecontinuing.

Pull hose by grasping hose itself, not the control valve or swivel.

SERVICE INSTRUCTIONSREPLACING THE OUTPUT HOSE

1. Using a wrench, firmly hold the connecting tube assembly (1)while removing the connecting hose fitting (2).

2. To install new hose, see "Connecting Output Hose" inINSTALLATION INSTRUCTIONS.

1

2

Hydraulic Driven Reels

1. If location of motor does not satisfy mounting/operatingrequirements see �MODIFICATIONS� in this manual.

2. Apply thread compound to inlet/outlet hydraulic line fittings(1) and motor inlet threads (2).

3. Thread hydraulic line fittings (1) into motor inlet/outlet (2).Tighten securely.

CONNECTING THE OUTPUT HOSE

CAUTION: Do not connect the output hose to the connectingtube assembly until after reel is installed andmotor connections are complete.

1. Apply thread compound to connecting tube assembly (1) andoutput hose fitting threads (2).

2. Hand thread output hose fitting (2) into connecting tubeassembly (1).

3. Using a wrench, firmly hold connecting tube assembly (1)while tightening output hose fitting (2).

CONNECTING THE SUPPLY LINE

1

2

2

1

1

2

4



REPLACING THE SWIVEL

CAUTION: Before replacing the motor removeelectrical power/fluid pressure from reel.

1

1. Disconnect wiring/fluid lines from motor.2. Remove bolts (1) securing motor (2) to reel.3. Install replacement motor by reversing steps 1 and 2.

REPLACING THE CHAIN

CAUTION: Before replacing the chain removeelectrical power/fluid pressure from reel.

1. Loosen (do not remove) bolts (1) securing motor (2) to reel.2. Remove chain master-link.3. Install replacement chain.4. Adjust chain tension by moving motor until proper tension is obtained. Over-tensioning results in reduced motor life. Adjust to allow between 1/4" and 1/2" play in chain.

HOW TO ORDER REPLACEMENT PARTS

Please provide the following information:

� Model Number� Serial Number� Part description and

number as shown inparts list

MODIFICATIONS

CRANK TO MOTOR CONVERSION

It is possible to convert a manual driven hose reel to a motor(electric, air, hydraulic) driven type. Consult Reelcraft factory fordetails.

MOTOR RELOCATION

It is possible to relocate motor to opposite end of hose reel.Consult Reelcraft factory for details.

Address order to:Reelcraft Industries, Inc.One Reelcraft CenterP.O. Box 248Columbia City, IN 46725

CAUTION: Remove supply line pressure beforeperforming the following procedure.

1. Remove supply line (2) from swivel (1).2. Remove swivel (1) from inlet shaft (3).3. Install replacement swivel by reversing steps 1 and 2.

REPLACING THE MOTOR

2

1

2

3

1

2

5



ITEM # DESCRIPTION PART NO. QTY

Hexcap Screw (5/16-18 x 3/4")Brake Handle Ass'yHexcap Screw (5/16-18 x 1")Whiz Lock Nut (5/16-18)Support Shaft AssemblyHexcap ScrewBearing Ass'yBrakeWhiz Hex Nut 1/4-2020" Spool GearMachine Screw 1/4-20 x 1¼"Motor Gear

Hexcap Screw

Machine Screw

Motor Drive

Motor Bracket

Hex Nut

Drive ChainGear Spacer

PARTS COMMON TO MOTOR DRIVEN

1235811131419212227

28

31

32

33

38

4041

A.C.D.C. (12V)D.C. (12V expl.)AirHydraulic

Air12V ElectricHydraulic

S2-53600512S2-55300107260576S2-59600513260994S281-4260566300043260567261365260627S2-51S2-51S2-53S44-5S2-51S44-5S2-51S2-55260430260409260583260626260429260553260613261071260405S281-6S281-6S281-6S281-6300107300107260582260579

618

2412118181113444444411111111144444418

PARTS COMMON TO 1" REELS (X 41XXXX X)

ITEM# DESCRIPTION PART NO. QTY

2526

21

Reducing BushingNipple

S174-118S156-16

68

26113111113

13581320233435363739

Hex Screw (5/16-18 x 3/4")Hexcap Screw (5/16-18 x 1")Whiz Lock Nut (5/16-18)Support ShaftBearing Ass'ySpacing WasherBevel Ring GearCrank Bracket KnobRetainer SpringCrank Ass'yCrank & Handle Ass'yHexcap Screw (5/16-18 x 1½")

S2-53S2-55300107260576600234260753260568261188260594600235600238S2-57

AirD.C. (12V)Hydraulic


61820121111111

123581113144445464748

Hex Screw (5/16-18 x 3/4")Brake Handle Ass'yHexcap Screw (5/16-18 x 1")Whiz Lock Nut (5/16-18)Support ShaftHexcap ScrewBearing Ass'yBrakeCrank Handle Ass'ySet ScrewSpring PinSnap RingCrank Adapter

S2-53600512S2-55300107260990S2-59600513260994600489S2-53260993S137-4260992

6

PARTS COMMON TO ALL 400000 REELS

ITEM # PART NO. QTYDESCRIPTION

22241111166628222411111111111111

25" DIA.28" DIA.

10 3/4" x 10"10 3/4" x 15"10 3/4" x 24"15 5/8" x 15"15 5/8" x 24"

260586260563-1260563-2S140-45260565-3260565-1260565-2260658-1260658-2260402-140260402-120260402-130260575S2-51260574-6260574-1260574-2S283-77S211-331600234600682-2600614-2260615-2600612-2260611-2600613-2260616-2600609-2260617260578260618260584

10" Spool15" Spool24" Spool

10" Spool15" Spool24" Spool

1" (Low/Med)

LowMedLowMed

1½"

1¼"

1¼" LowMed

1½" Low1¼"1½"1¼"1½"

PARTS COMMON TO HANDCRANK MODELS(REF. PAGE 8)

46

79

10

121516

17182429

30

42

43

Support WasherFlange

Snap RingSpool Spacer

Tie Rod

BaseHex Cap Screw (5/16-18 x 1")Cross Brace

Capscrew (7/16-14 x 1½")O-RingBearing Ass'y90° Swivel

Straight Swivel

Inlet Flange

Outlet Flange

ElectricHydraulicAir

A.C.D.C. (12V)D.C. (12V expl.)D.C. (24V expl.)AirHydraulic

A.C.D.C. (12V)D.C. (12V expl.)D.C. (24V expl.)AirHydraulic

PARTS COMMON TO BEVEL GEAR DRIVES MODELS(REF. PAGE 7)


REELCRAFT PART NUMBER IDENTIFICATION



*Bevel adaption kit for motorized models available.Consult Reelcraft for details.

7

11

12

13

14

15

165

17

1

23

45

67

43

7

25

42

185

196

2021

2223

8

9

10

324

512

2526

2728

19

4140

39

38

33

37 363 35 34

3332

31

291

30



6

44

45

121

243

45

46

78

9

47

48

1015

16

43

18

5

17

6

2

1413

7

25

42 12

2625

2911

1

8

330

series 400000 - hydraulic supply company · series 400000 hose reels reelcraft industries, inc. Ł...

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