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Aircraft Maintenance En gineer ’s Logboo k CAP 741

Section 2.1, Page 1

Section 2.1 Basic Skills

Da t e Competence obtained Cat e go ry Assessor Signature, Name, P o sition,Organisation, Appro al No .

!eneral Aircra"t #aint e nance

Aw areness of hazar s when working with aircraft ! noise,heat, "o#ing s$rfaces, %ro%e&&ers, intakes, e ' ha$sts. A, (1, (2

Safet) %reca$tions when $sing f&$i s, gasses an che"ica&s. A, (1, (2

#ec$anical %itting Practices &Common'

*e&ate safet) %ractices. ( 1

+se a range of han too&s an %ower too&s to achie#e ai"ensiona& acc$rac) of -.-1- in -.2/ "".

(1

0nter%ret an work to engineering ra w ings. ( 1

+se basic too&s an e $i%"ent for c$tting, for"ing an 3oiningco""on&) $se "ateria&s. 45erro$s an non6f e rr o$s .

(1

Mark o$t $se "eas$ring e $i%"ent e.g. "icro"eters, r $&ers,#erniers, height ga$ges, s1$ares, #ee b&ocks an s$rface ta b&es.

(1

Se&ect an $se fee&er, s&i%, &i"it, go no go ga$ges. A, (1

5it an re"o#e threa inserts. A, (1

Log (ook 8 w ner ’s 9a"e ............................................................... Signat$re ..................................................................................

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Section 2.1, Page 2


Dat e Competence obtained Cat ego ryAssessor Signature, Name, P o sition,Organisation, Appro al No.

#ec$anical %itting Practices &Common' &Cont.'

:ri&&an ta% a threa e ho&e. (1

:ri&&an rea" %er%en ic$&ar ho&es in ferro$s an non6f e rr o$s"ateria&.

(1

Assembly ( Disassembly Practices &Common'

A%%&)correct %roce $res Materia& storage an han &ing . (1, (2

0 entification of a range of "ateria&s. (1, (2

C&eaning an Conta"ination contro&. A, (1, (2

+se of a range of co""on asse"b &) an isasse"b&) too&s %&$ss%ecific a%%&icationtoo&s.

A, (1, (2

A 3$st, set an $se tor1$e s%anners. A, (1, (2

0 entif) stan ar s an s%ecifications of co""on $se %arts i.e.n$ts, bo&ts, washers an s%&it %ins.

A, (1, (2

0 entif) %art n$"bers an seria& n$"bers fro" an a%%ro#e

co"%onent o#erha$& "an$a& or i&&$strate %arts cat a&og$e.A, (1, (2


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Section 2.1, Page ;


Da t e Competence obtained Cat e go ry Assessor Signature, Name, P o sition,Organisation, Appro al No.

Assembly ( Disassembly Practices &Common' &Cont.'

5it an re"o#e a range of co""on $se co"%onents e.g. s%&it %ins, tabs, s%ring an %&ainwashers, %&ain an &ockn$ts.

A, (1, (2

:e"onstrate co"%etence when wire &ocking a #ariet) of asse"b&ies.

A, (1, (2

Meas$re shafts, bores, f&anges, an a 3acent s$rfaces $sing a#ariet) of %recision "eas$ring instr$"ents < recor i"ensions.

(1

:isasse"b&e an asse"b&e an aircraft co"%onent 0A="an$fact$rers o#erha$& "an$a&.

(1, (2

)iring and *ooming &Common'

0 entif) cab&es an cab&es #a&$es b) reference to the"aintenance "an$a&s. (1, (2

0 entif) a range of e&ectrica& co"%onent s)"bo&s. (1, (2

0nter%ret t)%ica& e&ectrica& wiringiagra"s an sc he"aticscirc$i ts.

(1, (2

Se&ect an $se a%%ro%riate cab&e stri%%ingtoo&s. (1, (2

+sing at &east two cri"%ing s)ste"s, se&ect a%%ro%riate cab&e

cri"%ing too&s an cri"% cab&es to %re%are cab&e en s or %&$g socket ter"ina&s.

(1, (2


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Section 2.1, Page 4


Dat e Competence obtained Cat ego ry Assessor Signature, Name, P o sition,Organisation, Appro al No .

)iring and *ooming &Common' &Cont.'

So& er cab&es to sing&e an "$&ti%in connectors tag boar s.

(1, (2

Check an aircraft e&ectrica& circ$it for contin$it) incon3$nction with an e&ectrica& wiring iagra".

(1, (2

Carr) o$t basic fa$&t fin ing techni1$es $sing a range of test "eters.

(1, (2

Pre%are, an insta&& a si"%&e &oo", $sing at &east tw o bin ing "etho s.

(1, (2

:isc$ss an e"onstrate the $se of a range of test"eters to "eas$re #o&ts, a"%s an resistance in %ractica&task circ$"st ances.

(1, (2

Carr) o$t bon ing an ins$&ation tests. (1, (2

E'%&ain e"onstrate how to ins%ect aircraft areas f or >0*5 %rote c tio n.

(1, (2

Carr) o$t an ins%ection for &ightning strike %rotection. A, (1, (2

0nsertion e'traction of e&ectrica& inserts in a #ariet) of e&ectrica&connectors.

(1, (2

0ns%ection of e&ectrica& cab&e &oo"s b$n &es an cab&etr $nking .

(1, (2


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Section 2.1, Page


Da t e Competence obtained Cat e go ry Assessor Signature, Name, P o sition,Organisation, Appro al No.

S$eet #etal Pr actices

+se a range of han too&s, fo& ing an ben ing "ac h inesan g$i&&otine to sha%e a&$"ini$" a&&o) to achie#e anacc$rac) of -./ B of ben ang&e, -.-;- ins -.-7/ "".

(1

0nter%ret engineering rawings an ca&c$&atesize of"ateria& re $ire to %ro $ce a co"%onent of "ateria&with one or "ore ben s.

(1

(en "et a& to a ben ra i$s, ang&e an i"ensions asgi#en in the engineering ra w ing . (1

+se a range of han < %ower too&s to %osition ri#et ho&esto an acc$rac) of -.;-ins -.7/"". (1

0 entif) a range of so&i an b&in ri#ets an f asteners. (1

0 entif), se&ect an $se a range of ri#et setting e $i%"ent. ( 1

Set a range of ri#ets in a&$"ini$" sheet. *ange to inc&$ eraise an co$nters$nk ri#e ts. (1

Se&ect an $se a range of a%%ro%riate ri#et c&osing too&s. (1

Se&ect an fit sheet gri%%ing %ins. ( 1

0 entif) ri#et setting f a$&ts. ( 1


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Section 2.1, Page 7


Da t e Competence obtained Cat eg ory Assessor Signature, Name, P o sition,Organisation, Appro al No.

S$eet #etal Practices &Cont.'

*e"o#e efecti#e ri#ets witho$t ca$sing f$rther a"ageto skin.

(1

Se&ect an insta&&o#ersize ri#ets as instr$cte in S*M. (1

Set a range of other fasteners in a&$"ini$" sheet. ( 1

*e"o#a& of corrosion an re%rotection of a&$"ini$"sheet "et a&.

(1

C$t an sha%e "ateria& to re $ire %rofi&e, finishe gesan eb$rr $sing a%%ro#e %roce $res.

(1

Composite and Non-#etallic Practices &ot$er t$anood and " a br ic'

0 entification of the characteristics an %ro%erties ofco""on co"%osite an non6"eta&&ic "ateria&s other than woo , $se in aircraf t .

A, (1, (2

0 entification of sea&ing an bon ing agents. A, (1, (2

:etection of efects eterioration in co"%osite an non6"eta&&ic "at e ria&.

A, (1

*e%air of co"%osite an non6"eta&&ic "ateria&s anstr $ct $res.

A, (1


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Section 2.1, Page


Dat e Competence obtained Cat ego ry Assessor Signature, Name, P o sition,Organisation, Appro al No.

)ooden Structures Pr actices

0 entification of the characteristics an %ro%erties of co""on t)%es of woo an g&$e $se in aircraf t .

A, (1

0 entification of constr$ction "etho s $se in w oo enstr $ct $res.

A, (1

Metho s of %reser#ation an "aintenance of w oo enstr $ct $res.

A, (1

0 entification an etection of efects in woo "ateria&an woo en str $ct $res.

A, (1

*e%air of woo en str $ct $res. A, (1

%abric Co e r ing Pr actices

0 entification of the characteristics an %ro%erties of co""on fabrics an a hesi#es $se in w oo enstr$ct$re aircraf t .

A, (1

0ns%ection "etho for f abrics. A, (1

0 entification of efects in f abrics. A, (1

*e%air of fabric co #e ring . A, (1


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Section 2.1, Page D



#aintenance Pr actices

0ns%ection of a str$ct$re $sing a "irror an a &ight so$rce. A, (1

+se at &east one of the fo&&owing 9:? %roce $res ) e %enetrant or f&$orescent ) e.

(1

*e"o#e < re%&acea range of f&e'ib&e hosesinc&$ ing c&i%s an brac k e ts.

A, (1

*e"o#e < re%&acea range of rigi %i%es, inc&$ ing c&i%san brac k e ts.

A, (1

Locate co"%onents $sing referencing s)ste", e.g .station n$"bers. (1

Carr) o$t a hea#) &an ing t$rb$&ence check. A, (1

Assist in the raising &owering of an aircraft on or off 3acks. A, (1

ack aircraft &e#e & to rigging %osition. A, (1

Assist in the towing of an aircraf t . A, (1

*e"o#e an refit a range of aircraft %ane&s. A, (1

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Section 2.1, Page 1-



#aintenance Practices &Cont.'

L$brication of bearings, f&ightcontro&s an$n ercar r iages. A, (1

Carr) o$t Pre6:e%art$re ins%ectionsa 6*ef$e& aircraf t . b 6Check < re%&enish oi&, h) ra$&ic an %ne$"atic

s)ste"s. ?)re Pr ess$res.c 6Perfor" Pre6f&ightChec k.

A, (1

Carr) o$t :ai&) ins%ectionsa 6Ser#ice toi&et an %otab&e water s) ste".

b 6Connect an $se correct&) gro$n e&ectrica& %ow e r .c 6Connect an $se correct&) gro$n air s$%%&).

A, (1

*e%&enish o')gen s) ste". A, (1

0ns%ect engine $sing borosco%e. (1

Assist in %ress$risation test. ( 1

8%erationa& check of gro$n %ow e r . A, (1

Carr) o$t a F>5 *a io check. (1

*e"o#e *efit Main an AP+ ( at teries. A, (1, (2

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Section 2.1, Page 11


Dat e Competence obtained Cat eg ory Assessor Signature, Name, P o sition,Organisation, Appro al No.


*e"o#e *efit E"ergenc) ( at ter ) . A, (1, (2

*e%&ace car%ets. A, (1

*e%&ace crew seats. A, (1

*e%&ace %assenger seats. A, (1

Check seat be&ts for ser #iceabi&it ) . A, (1

*e%&ace an test a range of e&ectrica& airfra"e engines)ste" co"%onents boar s.

(1

Check e"ergenc) e $i%"ent. A, (1

5$nctiona& test of e"ergenc) e $i%"ent. A, (1

0ns%ect toi&et #estib$&e $nit for ser #iceabi&it ) . A, (1

0ns%ect @a&&e) $nit forser #iceabi&it ) . A, (1


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0ns%ect an test Engine an Airfra"e fire etectings) ste"s.

(1

0ns%ection an f$nctiona& testing of fire %rotections) ste"s.

(1

*e%&ace fire bot t&e. ( 1

* e"o #a& refit of 5&ight Contro& an s$bse1$ent rigging of s) ste".

(1

5$nctiona& checks on h) ra$&ica&&)o%erate f&ightcontro&s) ste"s.

(1

>) ra$&ic P5C+ ch ange. (1

*e%&ace an test f$e& %$"%. (1

>) ra$&ic *eser#oir ins%ection, f&$i re%&enish"ent anrec harging .

A, (1

>) ra$&ic S)ste" Co"%onent Chang es. (1

Engine ri#en >) ra$&ic %$"% change 4E:P . (1

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Section 2.1, Page 1;




E&ectrica& >) ra$&ic P$"% Change 4ACMP . ( 1

>) ra$&ic %$"% $i&& ri#e ins%ection. (1

5$nctiona& test of win screen wi%er s) ste". A, (1

* e " o#a& refit of win screen wi%er b&a e. A, (1

=hee& re"o#a& inst a&&ation. A, (1

=hee& (rake re"o#a& inst a&&ation. A, (1

(&ee h) ra$&ic brak es. A, (1

*e%&ace o&eo sea&s. (1

Assess f&$i &e#e&s an charge o&eo. ( 1

5$nctiona& test of Anti Ski s) ste". ( 1

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*e%&ace #ac$$" %$"%. (1

*etrie#e ata fro" centra& "aintenance s)ste" 4CM+ . (1

Assist in AP+ re"o#a& re fit. (1

= in o w s < ? r ans%arencies c&eaning < %o&ishing. A, (1

*e%&ace"ent of oor sea&s. (1

*e"o#e *efit cock%it win shie& . ( 1

Assist in a %ower %&ant re"o#a& < refit. (1

*ig engine thr$st &e#e r . (1

*e%&enish water "ethano& s) ste". A, (1

A%%&ication of one two co"%onent sea&ers anco"%o$n s.

(1


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Section 2.1, Page 1/


Dat e Competence obtained Cat eg ory Assessor Signature, Name, P o sition,Organisation, Appro al No .


Assist in %ro%e&&er re"o#a& refit. (1

Check %ro%e&&ertrac k. (1

Mooring an %icketing 4>e&ico%ter on &)7. A, (1

* e"o #a& refit "ain rotor hea 4>e&ico%ter on&) . ( 1

* e"o #a& refit trans"ission ri#e shaft 4>e&ico%ter on&)7. ( 1

* e"o #a& refit "ain rotor gearbo' 4>e&ico%ter on&)7. ( 1

*e"o#a& refit tai& rotor 4>e&ico%ter on&) . ( 1

5&ight contro&rigging . (1

Main rotor track an ba&ance 4>e&ico%ter on&) . (1

F>5 Co""s L*+ re%&ace"ent an Co""$nicationChec k.

(2


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Section 2.1, Page 1


Da t e Competence obtained C at eg ory Assessor Signature, Name, P o sition,Organisation, Appro al No .


>5 L*+ re%&ace"ent an Co""$nication Chec k. (2

F>5 9a# L*+ re%&ace"ent an s)ste" tests. (2

Aeria& re%&ace"ent 4#ario$s . (2

*a io Stan ing =a#e Meas$re"ent ? ests. (2

A?C ?CAS s)ste" co"%onent re%&ace"ent an tests. (2

0nterco""$nication Passenger A ress Co"%onentre%&ace"ent an testing .

(2

*e"o#a& insta&&ation of Pitot Static 0nstr$ "ents. (1, (2

Check ca&ibration of a Pitot Static S)ste" $sing a PitotStatic Leak tester .

(1, (2

0nertia&*eference +nit P&atfor" 0nitia&isation Chec k. (2

?est 0LS F8* S)ste"s $sing a%%ro%riatetest e $i%"ent e.g. 9a# 4- 1 4-2.

(2


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@)rosco%ic 0nstr$"ent co"%onent re%&ace"ents anf$nctiona& tests.

(2

5$e& G$antit) 0n icating s)ste"s f$nctiona& testing . (2

@enera& Engine an aircraft te"%erat$re %ress$re anf&owinstr$"entation co"%onent re%&ace"ent an testing .

(2

5&ight :irector S)ste"s f$nctiona& tests. (2

*a io A&ti"eter s)ste" test $ti&ising a%%ro%riate /// 7 testset.

(2

:ME 5$nctiona& ?esting $ti&ising a%%ro%riate test se t. ( 2

=eather *a ar s)ste" co"%onent re%&ace"ents anf$nctiona& tests.

(2

A$tothrott&e s)ste"s e'%erience an 5$nctiona&? e sting. 4o%tiona&, fi'e wing on&) .

(2

A$to"atic 5&ight Mo es e'%erience an 5 $nctiona&?esting. 4o%tiona&, fi'e wing on&) .

(2

Stabi&it) A$g"entation S)ste"s e'%erience an f$nctiona&testing. 4o%tiona&,he&ico%ters on&) .

(2


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Section 2.1, Page 1


Da t e Competence obtained C at eg ory Assessor Signature, Name, P o sition,Organisation, Appro al No .


A:5 co"%onent re%&ace"ents an f$nctiona& tests. (2

:isc$ss e"onstrate t)%ica&"aintenance %ractices onE&ectronic 5&ight0nstr$"ent s) ste"s.

(2

:isc$ss e"onstate t)%ica&"aintenance %ractices on5&ightManage"ent s) ste"s.

(2


cap741 - 2.1

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