DBI Gas- und Umwelttechnik GmbH Subsidiary of DVGW e.V. Karl-Heine-Straße 109/111 D-04229 Leipzig / Germany

www.dbi-gut.de

Your contact person

Dipl.-Ing. Steffen Giesel Gas Utilization / Thermo Processing Technology Halsbrücker Straße 34 | D-09599 Freiberg | Germany

Phone: (+49) 3731 4195-323 | Fax: (+49) 3731 4195-309 steffen.giesel@dbi-gut.de

Your energy consultant

Concerning the effectively reducing of energy costs a global over- view of the energy consumption in your company is very important. Regarding a structured analysis of the energy efficiency, energy demand for process energy, heat generation, electricity consumption, illumination, compressed air, ventilation as well as air-condition is in the center of consideration. In our examination we identify the current energy demand and explain you the possibilities for energetic optimization of your company.

During the implementation of the recommended measures to reduce the energy costs we support you in applying for funding and subsidy management.

As a result, you get:

The current, energetic situation of your company

Potentials to improve your energy efficiency

Specific measures to improve the efficiency of your facilities

Energy-specific key figures to evaluate your facilities

Energetic comparisons regarding other communities

Only if you know the hidden costs, you can avoid them!

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Contact

REDUCTION OF ENERGY COSTS

Optimization of thermo process facilities

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Thermal facilities are subject to a natural wear, so that a frequent maintenance and repair seem to be necessary. In addition, improved or new procedures requires optimization work at production facilities.

Besides this system-specific work, production conditions are constantly changing. Type, quality and quantity of the production goods need to be adapted to the current market situation.

We support you in these tasks and help you to guarantee the quality of your products together with an efficient production.

Therefore we analyze first the current situation of your company and prepare afterwards proposals to optimize the processes and reduce the total energy consumption.

Consequently enormous cost reductions for your company are possible.

Possible applications

Furnaces and heat treatment systems

Glass melting tanks

Roller – hearth furnaces

Rotary – hearth furnaces

Pusher-type furnaces

Continuous furnaces

Brick kilns

Tunnel kilns

Melting furnaces

Steam generator

Available measurement technology

Temperature measurement (up to 1.800 °C)

Pyrometer (up to 2.000 °C)

Optical thermography (up to 2.000 °C)

Pressure sensors (up to 200 bar)

Sensors for volume (up to 200 bar)

Exhaust emission analysis

Gas analysis

Competitive advantages and cost saving measures

Results of the study

Evaluation of the heating (flame picture, burnout, exhaust emission analysis)

Identification of temperature distributions and heat transfers

Recording of thermal or other losses

Identification of the energy consumption and efficiency

Your benefit Reducing energy consumption

Saving of energy and operating costs

Improvement in the quality of products

Optimization of the effort for maintenance and supervision

Limitation of pollutant emissions

Compliance with legal requirements

Thermal analysis Simulation of a furnaces model