pmt overmolding presentation

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Over 40 Years of Excellence in Quality & Service! OVERMOLDING & INSERT MOLDING SPECIALIZATION 2014 MANUFACTURER OF THE YEAR

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Page 1: Pmt overmolding presentation

Over 40 Years of Excellence in Quality & Service!

OVERMOLDING & INSERT MOLDING SPECIALIZATION

2014

MANUFACTURER

OF THE YEAR

Page 2: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

40+ Year Heritage

Privately Owned

60,000 Sq. Ft. Facility

59 Injection Molding Machines: 40 – 500 tons

98 Employees

Produce 150MM Parts Per Yr.

24/5 Operations

Corporate Snapshot

Page 3: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Complex Insert Molding is Our SpecialtyTypes of Inserts

Terminals / Contacts

Screw Machine Components

Cold-Headed Components

Wound Coil / Bobbins

Over-Molded Plastic Components

Photo-Etched Components

Magnetic Compounds

Automation

Feeder Bowl

Continuous Strip Feeding

Robotic Pick and Placement/Retrieval

Mechanical / Electrical Testing

Custom Automation

Page 4: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Automated vs. Manual Insert MoldingAutomated

Volume:

>500m Units

Benefits:

Cost Reduction Opportunities

Secondary Operations

Reliability

Dimensional Stability

Lower Scrap – nearly zero PPM

Reduced Inventory Part Count

Manual

Volume:

Small: 500 - 100m Units

Medium: 100m - 500m Units

Benefits:

Lower Start-Up Investment

Faster Start-Ups

Page 5: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Examples of OvermoldedComponents from PMT

PMT molded a highly engineered motor part for a customer in the automotive engine industry. The challenging design consisted of a cast insert inside and two over-molded magnets outside.

For an automotive customer, PMT molds several insert-molded speaker frame parts. This example contains 2 inserts and an over-molded component in the center.

Page 6: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Overmolding Applications

PMT molds this valve seal for a throttle air control valve for an automotive customer, containing 3 inserts and an overmolded PPS shell.

This overmolded magnetic shaft assembly for an air-intake motor was molded by PMT for an appliance motor application.

Page 7: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Injection Molding Capabilities

Precision Molding

Tight-Tolerances

Insert Molding

Micro-Molding

Gear Molding

Overmolding

Medical Molding

Automation

Page 8: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Key Molding EquipmentOEM Tonnage Qty.

Arburg 150 1

Autojector 40 – 70 2

Battenfield 60 – 110 4

Cincinnati 85 1

Engel 55 – 85 2

Milacron/Fanuc 71.5 – 198 4

Nissei 55—154 17

Toshiba 45 – 390 27

Toyo 500 1

Total 40 – 500 59

Including 30 Clean, Efficient All-Electric Molding Presses

Page 9: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Mold Design, Sourcing & Repair

On-Site, Full-Service Tooling Shop and Major Mold Repair Facility

Design and 3-D Modeling

Prototype Molds

High-Volume Production Molds

Hardened Steel Core & Cavities

Class 101 Tooling

SPI/DIN Standards

Global Sourcing – Asia & East Europe

Page 10: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Complex Molding Specialists

PMT is a leading North American supplier of insert- and over-molded plastic components.

See more examples and learn more on on website:

http://www.pmtinc.com/plastic-insert-molding-insert-injection-molding/

Page 11: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Committed to Leadership & Excellence

Also, Recognized for Operational Excellence and Sustainability Leadership.

Recipient of the 2013 Plastics News Award for Excellence in Customer Relations

Page 12: Pmt overmolding presentation

Plastic Molding Technology, Inc. | PMTinc.com

Injecting Quality Into Everything We Do.

Plastic Molding Technology, Inc.12280 RojasEl Paso, TX 79936915-593-6922PMTinc.com