herramientas motores cat

7/13/2019 Herramientas Motores CAT

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Dealer Service Tools 2006

Engine Tools

Air Induction 3-1Air Filter Cleaning Kit 102-9720 3-6Bendix Air Compressor Test Kit 261-0940 3-4Cartridge Checking Fixture FT1781 3-7Differential Pressure Gauge 152-2067 3-1Differential Pressure Regulator Testing

and Reconditioning Apparatus 3-6Fabricated Tools for Installing Turbine Shaft Seal Rings

in Turbochargers 3-4Gauge Group 6V-7060 3-7Gauge Group 9S-9143 3-4Hex Socket, 10 mm 155-3046 3-3High Temperature Sealer 2P-2333 3-8Parts Reusability Fixture Group 5P-6518 3-7Pressurizing Group FT1984 3-1Puller Plate FT2229 3-5Puller Plate FT2800 3-5Snap Ring Pliers 1U-5429 3-3Tap 9U-5794 3-8Turbine Holder FT2299 3-5Turbine Shaft TPS57 Turbocharger Socket 180-5286 3-5Turbocharger Cartridge (TPS57) Mounting

Plate Assembly FT2685 3-6

Turbocharger Test Stand FT1782 3-7Turbocharging Reconditioning Tools 3-1

Driver Tool FT0174 3-3Fixture Adapter FT0168 3-2Fixture Adapter FT0808 3-3Fixture Assembly and Turbine Holders 9S-6343 3-2Insert Removal Tool FT0623 3-3Modified Fixture FT0165 3-2Ring Expander Sleeve FT0175 3-2Spacer Block FT0626 3-3Support Screw FT0170 3-2Turbocharger Fixture Group 9S-6363 3-2Turbocharger Fixture Adapter FT1354 3-3

Wastegate Tool Kit 215-2592 3-4Wrench (122 mm throat) 143-9731 3-8Wrench (30 mm throat) 143-9730 3-8

Cooling System 3-9Adapter 6V-6158 3-14Angle Bracket FT3045 3-21Belt Tightener Tool Group 9S-6090 3-19Blade Reversing Tool 2S-9528 3-10Cooling System Tester 259-6237 3-13Disassembly and Assembly Tooling

for 200 Rockford Fan Clutch 3-11Fabricated Tools for Reconditioning

and Testing 3208 Engine Water Pumps 3-16Fabricated Tools for Reconditioning

and Testing 3400 Series Engine Water Pumps 3-15Fan Pulley Spanner Wrench 5P-3518 3-12Fixture FT1783 3-15Holding Fixture 248-3311 3-17Impeller Installers 3-15Impeller Nut Spanner 193-8100 3-17Insert 5P-7385 3-14Installation Tool 5P-2686 3-14Installer FT1377 3-10Lift Bracket Assembly 178-3704 3-9Lifting Bracket 5P-7381 3-9Lock Nut Spanner Wrench 2P-2317 3-19Lock Nut Spanner Wrench 9U-6626 3-19Mounting Bar 125-5597 3-20Mounting Bar 169-4309 3-21Mounting Bar 237-9608 3-21Nozzle FT2978 3-9Pressure Probe 164-2192 3-19Pressurizing Pump 9S-8140 3-12Pump Seal Installer 9U-6944 3-14

Radiator Fin Comb 208-1350 3-Radiator Test Kit 9U-6737 3-1Removal Tool Group, Water Sleeve 6V-7860 3-1Seal Case Removal Tool FT0200 3-1Seal Driver 5P-9722 3-1Seal Guide 1U-9582 3-1

Seal Guide 6V-6159 3-1Seal Installer 172-5711 3-1Seal Installer 183-4028 3-1Seal Installer 221-8647 3-2Seal Installer 9U-6627 3-1Slotted Socket 9U-5103 3-1Socket 212-8144 3-Spanner Wrench Assembly 243-6532 3-1Spanner Wrench 248-3310 3-1Spline Wrench (14 Teeth) 193-8094 3-1Spring Compressor FT0203 3-1Temporary Strainers 3-2Thermometer Adapter FT0161 3-1Tooling for Variable Speed Fan Clutch

on Off-Highway Trucks 3-1Tooling for Variable Speed Fan Clutch on Trucks 3-1Water Pump Packing Wrench 4A-0334 3-1

Water Pump Seal Installation Tools 3-1Water Pump Seal Installer 135-7629 3-1Water Pump Seal Installer 9U-6956 3-2Water Pump Seal Installers 3-1Water Pump Tool Group 5P-7361 3-1

Crankshaft, Main Bearings and Flywheel 3-213500 Engine Main Bearing Cap Removal/

Installation Tool 3-3Adapter FT0915 3-2Alignment Group 9U-6200 3-3Alignment Tool 4C-5501 3-3Bearing Cap Tools 3-3Bearing Removal and Installation Tools 3-3Bolt FT1896 3-2Bolt FT1907 3-3Bracket Assembly FT1341 3-2

BrakeSaver Rotor Support 5P-8718 3-2Cat C6.6 Engine / Perkins Vista D Engine Tools 3-3Chip Deflector FT1120 3-2Cold Solvent Tank FT1587 3-2Crank Gear Puller 137-7293 3-2Crankshaft Distortion Gauge 155-8795 3-3Crankshaft Gear Installation Tools 3-2Crankshaft Main Bearing Removal Tool Group FT1794 3-3Crankshaft Oil Seal Installers 3-3Crankshaft Seal and Wear Sleeve Installation Tools

(Silicone and Hydrodynamic) 3-2Crankshaft Seal Installer FT2794 3-3Crankshaft Support Group 5P-8637 3-2Dimensions to Modify 1P-2321 Puller Assembly FT0884 3-3Distorter Adapter 1U-7325 3-3Distorter Adapter 6V-3143 3-3Distorter Ring 4C-4869 3-3

Distorter 5P-7409 3-3Drill Fixture Fixture FT1104 3-2Driver Body FT0101 3-3Driver Body FT0102 3-3Driver Body FT0106 3-3Driver Body FT0107 3-4Driver Body FT0807 3-4Driver Body FT0885 3-4Driver Handle FT0108 3-3Driver FT0143 3-4Drivers 3-4Flywheel Guide Pin 9U-7994 3-2Flywheel Lifter 8F-4423 3-2Front Seal Installer Group 9U-6180 3-3Front Seal Installer 1U-7430 3-3

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Guide Bolts FT1342 3-23Guide Stud FT2712 3-26Handle FT0144 3-42Handle FT1857 3-38Hardness Tester 6V-6035 3-24Installer Group 9U-6170 3-29

Installer Group 9U-6210 3-33Installer 1U-8585 3-30Installer FT2632 3-22Locator 4C-6375 3-34Main Bearing Driver 284-8228 3-38Pilot FT0125 3-31Plastic Gauges for Checking Clearance 3-38Plug FT1895 3-25Polishing Belt 6V-3044 3-43PTO Oil Seal Installer 193-0233 3-29Puller Adapter FT1033 3-22Puller Plate 5P-3546 3-23Puller Plate FT1576 3-23Push Plate FT0105 3-40Pusher Plate FT1206 3-39Rear Oil Seal Installer 127-1591 3-34Rear Seal Installer Group 1U-7598 3-33

Rear Seal Installer Group 9U-6205 3-34Repair Sleeve 171-7212 3-41Seal and Wear Sleeve Installer 9U-5114 3-32Seal Installer Ring FT2806 3-32Seal Installer Tools 3-35Seal Removal Tool 278-2636 3-34Sleeve FT0126 3-31Sleeve FT1410 3-22Sleeves 3-42Socket 9U-6942 3-36Spanner Wrench Assembly 284-5266 3-36Special Bolt FT2711 3-26Step Plate 5P-4725 3-35Step Plate 5P-4726 3-35Support FT1843 3-38Thread Repair Kits 3-35Torque Extension 9U-6282 3-37

Wear Sleeve and Seal Installer 5P-3022 3-25Wear Sleeve Distorter Group 5P-7318 3-29Wear Sleeve Installers 3-29Wear Sleeves and Drivers 3-41

Cylinder Block and Liners 3-43Adapter Plates for 7F-1857 Puller 3-56Alignment Gauge FT2736 3-60Bearing Driver 6V-7912 3-62Block Pressure Test Group FT1855 3-43Bottoming Tap 4C-9645 3-61Bridge Group 1U-9897 3-60Chamfering Group 1P-3565 3-45Compression Test Kit 9U-6274 3-44Counterbore Tool Group 159-9404 3-52Counterbore Tool Group 9U-7990 3-50Counterboring Tool Group 8S-3140 3-49

Cylinder Block Cleaning Brushes 3-45Cylinder Head Stress Plate 142-2285 3-47Cylinder Head Stress Plates 3-47Cylinder Liner Holding Fixture FT1283 3-63Cylinder Liner Installer Group 2P-8260 3-57Cylinder Liner Puller Group 5P-3570 3-55Cylinder Liner Puller Plates and Leg 3-58Cylinder Liner Puller 5P-8665 3-55Cylinder Liner Storage Cabinet FT1561 3-64Cylinder Pack Puller Group 129-6675 3-58Cylinder Pack Puller 1U-9593 3-60Cylinder Pack Pullers 3-57Cylinder Pressure Tool Kit (Gas Engines) 193-5859 3-44Deck Checking Tool Assembly 6V-7840 3-55Depth Gauge Assembly 9U-7993 3-52

Dowel Puller Group 5P-0944 3-62Driver 6V-7772 3-60Drivers 3-61Fixture Assembly 6V-4841 3-61Fixture Assembly 6V-6021 3-61Honing Tool Group 5P-8595 3-63

Light Table FT1711 3-63Line Boring Tool Group 1P-4000 3-52Liner Honing Machine FT1528 3-64Liner Projection Tool Group 8T-0455 3-56Liner Puller 7F-1857 3-56Micrometer Holder FT1481 3-54Piston Cooling Jet Alignment Tool Group 5P-8709 3-59Plate Pullers 3-46Plate FT1543 3-57Puller Plate 9U-6142 3-46Puller Plates 3-46Ridge Reamer 8S-2269 3-46Riser Plate Group 9U-7988 3-50Seal Installer 198-9113 3-62Socket 1U-6319 3-60Stop Collar Assembly FT1482 3-53Stress Plate Group 4C-4377 3-47

Thread Repair Tools 3-62Tools for Cleaning Cylinder Bores for Reuse 3-45Tools for Reconditioning Cylinder Block Counterbores 3-47Tools for Repairing Cylinder Liner Lower Bores

in the Cylinder Block 3-54Tub Assembly FT1524 3-64Valve Lifter Guide Bore Sleeving Tool Group 5P-6512 3-54Water Ferrule Tool Group 6V-4840 3-61

Cylinder Head, Valves and Cam Followers 3-64Adapter Assembly 9U-6144 3-72Adapter 6V-2032 3-102Air Connector 9U-6145 3-73Bore Cleaning Brushes 3-95Bottom Swage 4C-6591 3-95Bridge Dowel Repair Tool Group 5P-7333 3-84Brush 6V-2033 3-102

Cam Follower Tool Group 5P-7433 3-85Compression Adapter 268-1971 3-73Compressor Group 8T-2660 3-77Cylinder Condition Analysis Tools 3-104Cylinder Head (or Hydraulic Cylinder) Storage Rack FT0869 3-100Cylinder Head Component Parts Rack FT0868 3-101Cylinder Head Lifting Hook Assembly 185-5321 3-88Cylinder Head Repair Bench FT0806 3-101Cylinder Head Stand Group 8S-6691 3-88Dowel Drivers 3-84Drive-In Precombustion Chamber Tools 3-97Exhaust Driver Plate 9U-6177 3-81Exhaust Stud and Bolt Removal Tool Group 188-3922 3-103Fabricated Tools for Batch Processing Cylinder Heads 3-104Feeler Gauge (C15) 228-3610 3-75Fixture Group 5P-8690 3-85Fuel Valve Adapter Wrench 5P-0961 3-98

Glow Plug Tool Group 1P-0550 3-98Glow Plug Tools 3-99Glow Plug Wire Remover 6V-3049 3-100Glow Plug Wrench 5S-0276 3-98Guide and Insert Tool Group 1U-6685 3-67Guide Bolt 9U-6238 3-88Guide Bushing (Large) 4C-8714 3-94Guide Bushing (Small) 4C-8715 3-94Guide Collar (Swirl) 124-9057 3-65Guide Collar 4C-6370 3-68Guide Collar 9U-6460 3-68Guide Collar 9U-6954 3-66Guide Manifold 165-4638 3-89Head Bolt Socket 152-1058 3-105Head Guide Pin 9U-7995 3-105

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Engine Tools

Head Lifting Bracket 1U-8264 3-89Head Lifting Bracket 209-1368 3-90Hook Assembly 199-1418 3-89Impact Socket 124-0662 3-99Injector Bore Gauge 164-5924 3-94Injector Seating Tool Group 173-1530 3-93

Injector Sleeves Tool Group 169-3374 3-96Injector Spring Compressor 6V-4062 3-72Injector Tool Group 9U-6891 3-95Injector Wrench (3408 and 3412 HEUI) 111-5051 3-94Inserts 3-102Installation Guide Collar 9U-6137 3-68Installer Group 3P-2243 3-85Lash Gauge (C13) 235-0032 3-75Lever Assembly FT1322 3-100Lifting Bracket Assemblies 3-88Lifting Bracket Assembly 185-3145 3-90Lifting Bracket 5P-3021 3-89Lifting Bracket 5P-8700 3-89Pilot Adapters FT1766 3-103Pneumatic Valve Spring Compressor 5S-1330 3-71Precombustion Chamber Tool Group 5F-9217 3-97Precombustion Chamber Wrench 5P-0125 3-98

Precombustion Chamber Wrench 8S-0225 3-98Puller Group (HEUI) 131-3921 3-94Push Rod Holder 146-2597 3-87Reaction Sleeve 9U-5671 3-94Reamer Head 131-8362 3-92Reamer Shims 170-9227 3-93Rocker Arm Bearing Installation Tools 3-86Roller Expander 121-2920 3-92Screw-In Precombustion Chamber Tools 3-97Seal Ferrule Assembly Tool FT0117 3-101Service Tools for Jacobs Vehicle Systems

(Jake Brake) 3-74Sleeve Installer 150-3152 3-97Sleeve Jaw 139-0692 3-92Sleeve Remover Assembly 151-4832 3-92Sleeve Replacement Tools 3-90Socket, 118 inch 227-4397 3-104

Socket 161-3440 3-99Socket 5P-0127 3-99Socket 9S-2573 3-99Spark Plug Seat Cleaner 154-9521 3-100Spark Plug Seat Cleaner 9U-7511 3-100Spline Socket 5P-8691 3-85Spring Compressor Group 241-0124 3-75Spring Seat Enlarger 6V-7028 3-103Spring Seat Guide 6V-7755 3-67Stop Collar 9U-6220 3-66Stud Removal Tool Group 6V-9050 3-102Support Bracket 5P-1762 3-101Swirl Valve Seat Driver Guide 125-6186 3-81Swirl Valve Seat Driver 125-6185 3-81Tappet Wrench 8H-8501 3-85Thread Insert Installation Tools 3-64Tool Group 194-2062 3-87

Tool Group 1U-9654 3-68Tool Group 5P-8699 3-102Tool Group 9U-6860 3-96Tube Brush 164-5927 3-94Unit Injector Spring Compressor Group 9U-5300 3-72Vacuum Tester FT1741 3-84Valve Guide Collar 149-4008 3-66Valve Guide Driver 157-3722 3-66Valve Guide Driver 4C-6366 3-68Valve Guide Drivers and Bushings 3-65Valve Guide Gauge Group 5P-3536 3-70Valve Guide Gauges 3-71Valve Guide Honing Group 1P-7451 3-69Valve Guide Knurling Group 5P-5170 3-70Valve Guide Ream and Hone Tools 3-69

Valve Guide Removal and Installation Tool FT1565 3-6Valve Guide Seal Remover 4C-8134 3-6Valve Guide Tool Kit 6V-7770 3-6Valve Keeper Inserter 5S-1322 3-7Valve Lash Setting Tool 3-8Valve Lash Setting Tools 3-8

Valve Lifter Guide Bore Sleeving Tool Group 5P-6512 3-8Valve Recession Tool Kit 148-2997 3-8Valve Recession Tool Kit 155-1536 3-8Valve Recession Tool Kit 213-9285 3-8Valve Seal Installer 4C-6373 3-10Valve Seat and Valve Guide Tooling 3-8Valve Seat Depth Gauges 3-8Valve Seat Driver (HEUI) 132-4379 3-6Valve Seat Driver, Exhaust 4C-6372 3-7Valve Seat Driver, Inlet 4C-6371 3-7Valve Seat Driver 9U-6176 3-8Valve Seat Drivers 3-8Valve Seat Extractor Tool Group 166-7441 3-7Valve Seat Extractors 3-7Valve Seat Insert Puller Group 9S-3080 3-7Valve Seat Insert Shrinker FT1767 3-8Valve Seat Installer 149-6115 3-6

Valve Seat Puller Group 130-1449 3-8Valve Seat Puller Group 8S-7170 3-8Valve Spring Assembly 276-1221 3-7Valve Spring Compressor Group for 3176 Engine 3-7Valve Spring Compressor Group for 3406E Engine 3-7Valve Spring Compressor Group for C13 Engine 3-7Valve Spring Compressor Group 1U-9347 3-7Valve Spring Compressor Group 7F-4292 3-7Valve Spring Compressor Group 9U-6195 3-7Valve Spring Compressor Group FT1886 3-7Valve Spring Compressor 1P-3527 3-7Valve Spring Compressor FT1566 3-7Valve Spring Tester 8S-2263 3-7Valve Stem Gauge 6V-0087 3-8

Electrical and Ignition Tools 3-105Adapter Cable 1U-9710 3-10

Alternator Pulley Tool Group 1P-2977 3-10Battery Cable Repair Kit 6V-3025 3-10Bearing Driver FT1031 3-10Bearing Insert FT0753 3-10Bearing Insert FT0754 3-10Carrying Case and Accessories for

Discontinued 8T-0900 Clamp-on Ammeter 3-11Clamp On Ammeter 225-8266 3-11Collet 6V-7914 3-10Deutsch Connector Repair Kit 4C-3406 3-10Driver Assembly 192-7039 3-11Exciter Tester Group FT1488 3-11Expansion Rod 6V-7913 3-10Ferrule Crimp Tools 3-10Indicator Bracket FT2449 3-11Installer Group 9U-7226 3-10Magneto Wrench FT2396 3-10

Removal and Installation Tool FT1780 3-10Socket FT1697 3-10Spark Plug Adapter Wrench 1P-5559 3-10Spark Plug Adapter Wrench 8S-7227 3-10Spark Plug Driver Adapter Assembly 235-9751 3-11Spark Plug Gauge 9U-7516 3-11Spark Plug Socket 216-1685 3-11Spark Plug Socket 4C-4601 3-10Spark Plug Wrench 2P-5481 3-10Sure Seal Repair Kit 6V-3000 3-10Terminal Removal and Installation Tool Assembly 176-7129 3-10Terminal Spanner Wrench 132-8263 3-10Wrench FT1696 3-10

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Lube System 3-112Bit 201-2592 3-114Bushing Removal Tool Group 4C-6780 3-112Coupler Rework Fixture Group 246-4268 3-113Coupler 9S-9273 3-113Crankcase Oil Nozzle Assembly 126-7539 3-114

Oil Filter Cutter Group 175-7546 3-112Oil Pump and Pan Removal and Installation Tool FT0977 3-113Plug 9S-9274 3-113Spin-on Oil Filter Cutter 4C-5084 3-112Transmission Oil Nozzle Assembly 126-7538 3-114

Engine Test Tools 3-114Cooling Tower Group FT0790 3-115Dynamometer Adapter Storage Rack FT0949 3-114Dynamometer Testing Aftercooler FT1438 3-118Dynamometer Testing Facilities 3-118Engine Repair Indicator Kit 4C-3502 3-119Flywheel Adapters for Dynamometer Testing 3-115Hose Hanger FT0941 3-114Marine Tool Kit 195-0875 3-121Repair Stand Bracket 173-5533 3-120Scale 1U-8835 3-119

Tool Group (Valve Spring and In jector Sleeve) 283-9697 3-121Tool Kit, 3406E Engine 9U-7530 3-120Tool Kit, C-9 Engine 196-3165 3-120Water Line Adapter FT0940 3-114Water Line Adapter FT1003 3-118

Fuel System Test Tools 3-122Access Cover, AVM FT2620 3-123Adapter Group 2P-5510 3-145Adapter Group 5P-5240 3-147Adapter Group 5P-5241 3-148Adapter Group 5P-9737 3-146Adapter Group 6V-2009 3-134Adapter Group 6V-6046 3-137Adapter Group 6V-6090 3-145Adapter 4C-9309 3-157Adapter 5P-7448 3-153

Air Supply and Test Group 4C-8740 3-148AVM 2-PC Fuel Injection Equipment Test Stand 158-2262 3-123Basic Mounting/Setup Group 136-8330 3-131Block Group 1U-6662 3-151Calibration Fluid and Diesel Fuel Test Kit 9U-7840 3-131Calibration Fluid 3-129Diagnostic Unit 6V-7904 3-128Extension Tube 1U-8857 3-154Extension FT1384 3-154FIETS Nozzle Block and Lines 3-126Filter Block to Metering Unit Tubing FT2643 3-122Forcing Screw Assembly FT1979 3-157Fuel Collector 8S-2270 3-154Fuel Injection Test Bench (480 Volt, 50 Hz) 139-1437 3-122Fuel Injection Test Bench (480 Volt, 60 Hz) 132-9753 3-122Fuel Injection Tube Assemblies 3-128Fuel Pump Adapter Group 6V-9441 3-148Fuel Ratio Control Adjusting and Synchronizing Wrench 159-1783 3-156Governor Adjust Tool Group 1U-9087 3-155Governor Calibration Bench 1U-7326 3-155Governor Disassembly and Assembly Tool Group 1U-9088 3-155Governor Drive Group 4C-6907 3-148Governor Torque Arm 1U-9361 3-150Hartridge AVM 20-12C Fuel Injection Test Benches 3-122Hartridge Fuel Injection Equipment Test Stands 3-126Heavy Duty Drive Group 4C-8192 3-130Hex Ball Driver, 4 mm Standard 4C-8996 3-157Holding Block Group 1U-6663 3-151Holding Block Group 4C-6566 3-151Injection Pump Off-Engine Disassembly, Assembly,

and Bench Test 3-143

Injector Sleeve 6V-4172 3-152Line Assembly FT1743 3-154Master Nozzle Group 9U-6705 3-128Mounting and Drive Group 4C-8200 3-138Mounting Drive Group 135-2916 3-135NEHS0594 Using TMI for Finding Injection Pump

Off Engine Test Specifications 3-129Nozzle Block to Filter Block Tubing FT2642 3-122Nozzle Tester Group 5P-4150 3-153Plate 4C-9279 3-152Power Supply Adapter 9U-6143 3-151Pressure Gauges 3-130Pump Adapter 5P-5237 3-145Repair Kit 1U-9578 3-153Sleeve Metering Adapter Group 6V-3116 3-133Storage Bags 3-129Test and Adjust Group 4C-8980 3-148Test Stand, 208/240 V 6V-7900 3-126Test Stand, 380/420 V 1U-8213 3-126Test Stand, 440/480 V 1U-8212 3-126Tester 1U-6661 3-151Tool Group, 3161 Governor Torque Control 4C-6100 3-150Tube Assemblies 3-154

Valve Group 1P-1795 3-129Wrench 148-3605 3-156Zexel and Nippondenso Fuel Pump

and Governor Disassemble and Assemble Tools 3-140Zexel and Nippondenso Fuel Pump

and Governor Test and Adjust Tools 3-141

Fuel System Repair and Adjust 3-157Adapter Assembly FT0960 3-181Adapter Group 6V-9145 3-160Adapter 208-9388 3-162Air Regulator Assembly 5P-2413 3-199Air Test Kit FT1906 3-199Alignment Pin FT1525 3-189Applicator 4C-4354 3-202Assembly Fixture FT1820 3-200Backup Ring Installer 149-2956 3-191

Bearing Driver 5P-6218 3-181Bit Linehead 1U-5895 3-172Bit 6V-4163 3-187Bleeder Valve Socket 5P-2682 3-175Body Group 6V-4069 3-185Bolt Remover Kit 171-1085 3-206Bolt Remover 173-9774 3-206Bolt FT1632 3-186Calibration Tools 3-188Cap 5F-2807 3-165Check ValveInstaller 6V-6169 3-203Cleaning Tool Group 8S-2245 3-166Cleaning Tray 6V-6188 3-191Collet Extensions 3-194Compressor Group 6V-7050 3-175Crankshaft Turning Tool 9U-6198 3-164Crowfoot Wrench, 38 inch Square Drive 5P-0166 3-165

Crowfoot Wrench 5P-0294 3-158Cutter Tool Group 6V-4068 3-189Decal for 1P-7410 Degree Wheel 3-179Digital Dial Indicator 1U-8869 3-205Driver 6V-4164 3-187Driver 6V-4824 3-181Driver FT1069 3-203Driver FT1698 3-189Engine Timing Indicator Group 8T-5246 3-159Engine Turning Gear 5P-7305 3-164Engine Turning Group 285-5989 3-163Engine Turning Tool 208-0888 3-164Extractor 5P-6229 3-166Fabricated Tools for Reconditioning

3208 Engine Fuel Systems 3-190

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Engine Tools

Ferrule Nut Wrench 9S-1743 3-165Filter Strap Wrench 185-3630 3-204Fixture Assembly 8T-5107 3-202Fixture Group 6V-4830 3-190Fixture Group 6V-7870 3-177Fixture 5P-6217 3-181

Fixture FT1526 3-189Flow Checking Adapter Group 6V-2023 3-157Flow Checking Tool Group 1P-0540 3-158Fuel Flow Tube 2P-8278 3-204Fuel Injection Pump Extractors 3-175Fuel Injection Valve Nut Removal Tools 3-167Fuel In jection Valve Orifice Cleaning Tool Group 5B-1401 3-166Fuel Line Wrench 5P-5195 3-165Fuel Nozzle Holder FT1663 3-167Fuel Pump Wrench 8T-0833 3-175Fuel Setting Tool Group 5P-6577 3-187Fuel Spanner 157-3719 3-163Fuel System and Governor Tool Group, 3114-3116 223-2454 3-196Fuel Transfer Pump Assembly Tools 3-203Fuel Transfer Pump Tool Group 9S-8100 3-202Gas Regulator Cap Assembly FT2613 3-174Gas Regulator Setting Tool Group 8T-5160 3-174

Gauge, O Set 5P-0130 3-182Gear Shaft Housing Assembly 5P-7306 3-164Governor Adjusting Tool Group 8T-3222 3-202Governor and Fuel Injection Adjusting Tool Group 1U-6680 3-198Governor Spring Guide Tool Group 6V-0022 3-201Guide 6V-7025 3-172Hook 6V-7942 3-182Idle Adjustment Locknut Wrench 171-1089 3-206In-line Flow Sight 9U-6872 3-204Injector Height Gauge 9U-7227 3-172Injector Height Setting Gauge 9U-7227 3-171Injector Installation and Removal Tooling 3-193Injector Puller Connector 9U-6278 3-170Lapping Compound 6V-7151 3-195Lapping Plates 6V-6999 3-195Lifting Plug Assembly 5P-7339 3-205Nozzle Adapter FT1533 3-167

Nozzle Puller Assembly 4C-8175 3-170Nozzle Puller Group 1U-8780 3-172Nozzle Puller Group 6V-4054 3-167Nozzle Puller Group 6V-4061 3-167Nozzle Puller Group 6V-6980 3-168Nozzle Puller Group 6V-6981 3-169Nozzle Puller Group 6V-7020 3-169Nozzle Retainer Handle 8T-2854 3-168Nozzle Retainer Spanner Wrench 134-2570 3-170Off-Engine Lifter Setting Tool Group 6V-4180 3-176Offset Wrench 1U-9563 3-198Oil Shield FT2532 3-185Overfueling Spring Compressor 6V-7941 3-182Overhaul Tools for 144-0835 High-Pressure Pump 3-207Piston Seal Guide 6V-9052 3-200Piston Seal Guide 6V-9072 3-200Plate 1U-9395 3-195

Plate 6V-4825 3-181Plate FT1585 3-200Plug 2F-2990 3-165Pressure/Vacuum Pump Group 195-0761 3-199Protractor Assembly 1P-2385 3-203Puller Group 6V-6976 3-169Puller Group 9S-8520 3-178Pump Group, 110V, 60Hz 6V-6027 3-168Pump Group, 230V, 50Hz 6V-6026 3-168Pump Housing Stand FT1251 3-181Pump Timing Tool Group 278-2639 3-163Rack Bearing Installation Tool Group 9S-6326 3-180Rack Position Group (3400 PEEC) 9U-5295 3-173Rack Position Tool Group 6V-9128 3-183Rack Position Tool Group 9S-0228 3-184

Rack Positioning Assembly 9U-5296 3-18Rack Preload Assembly (3400 PEEC) 9U-5292 3-17Rack Set Tool 158-8665 3-18Rack Setting Fixture 1F-7944 3-18Rack Setting Gauge 1H-6471 3-18Rack Setting Gauge 7S-7113 3-18

Rack Weight Cup 6V-4809 3-19Reamer Assembly 6V-4089 3-16Reamer 8T-5223 3-20Reaming Tool Group 5P-3516 3-18Removal Tool 180-0186 3-19Removal Tool 192-5092 3-19Removal Tool 250-6092 3-19Ring Expander 8T-3226 3-20Seal Installer Group 187-5524 3-19Seal Positioner 185-3213 3-19Seal Protector 149-2955 3-19Seal Protector 187-5523 3-19Seal Remover 9U-5129 3-19Sleeve Metering Calibration Tool Group 3P-2200 3-18Sleeve Metering Calibration Tool Group 6V-4141 3-18Sleeve Metering Field Service Tool Group 5P-4203 3-18Socket Assembly 5P-7253 3-18

Socket 178-8615 3-16Socket 1U-8701 3-19Socket 5P-0144 3-16Socket 5P-7260 3-16Sockets for Special Applications 3-17Solenoid Spanner Wrench 159-0271 3-20Spacer Sleeve 187-0482 3-17Special Sockets for Fast Fill Fuel System Adapters 3-20Special Taps 3-18Spring Compressor 9U-5692 3-18Timing Adapter Pin 268-1966 3-16Timing Advance Holding Tool 4C-9287 3-16Timing Decal 2P-8256 3-16Timing Fixture Group 8S-2271 3-17Timing Fixture Group 9U-6188 3-16Timing Fixture Plates 3-15Timing Gauge 192-3331 3-16

Timing Gauge 8S-4620 3-17Timing Pin 127-1069 3-16Timing Pin 136-4632 3-16Timing Pin 208-9387 3-16Timing Pin 220-2793 3-16Timing Pin FT0887 3-17Timing Pins 3-17Timing Plate 3P-2239 3-15Timing Plate 5P-0950 3-16Timing Setting Tools 3-16Timing Tool Group 4C-8180 3-15Timing Tool Group 9U-5132 3-19Tip Driver 6V-4822 3-19Tip Tester Adapter Group 6V-4808 3-19Tool Group 3406 PEEC Engines 9U-5219 3-17Tool Group, 3408 PEEC, and 3412 PEEC 9U-5127 3-17Tool Group 6V-6070 3-18

Toolmakers Ink and Ink Remover 3-20Tools for 3406B Engine Fuel Nozzle

and Fuel Nozzle Adapter 3-17Tools for Accessory Drive Gear 3-17Tools for Reconditioning 3208 Engine Fuel Systems 3-19Tools for Rotating Crankshaft 3-16Torque Adapter 4C-9874 3-16Torque Adapter 6V-6175 3-16Torque Screw Locknut Wrench 171-1088 3-20Torque Screwdriver Tool Group 6V-4980 3-17Ultrasonic Cleaner Group 3-19Universal Joint 6V-0094 3-18Vacuum Fuel Cap FT2650 3-20Wrench 1U-9725 3-17

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Pistons, Rings and Connecting Rods 3-207Bushing Adapter 4C-9750 3-217Compressor Group 1U-7616 3-209Compressor 1U-6684 3-210Connecting Rod Boring Machine 5P-3550 3-211Connecting Rod Checking Fixture 5P-2050 3-213

Expander Segments Group 9U-5949 3-212Expander 1U-6683 3-210Expanding Segment Group (1.1) 9U-5948 3-212Fabricated Tools for Use in Reconditioning Piston

and Connecting Rod Assemblies 3-219Feed Cylinder 5P-4778 3-212Gauge Group 1U-6431 3-208Gauge FT1022 3-209Induction Bearing Heaters and Ring Heater 3-220Parts Baskets for Handling Pistons and Piston Pins 3-218Pin Bushing Adapter 1U-6242 3-216Pin Bushing Adapter 1U-9032 3-216Pin Bushing Adapter 4C-8725 3-217Pin Mandrel, Bushing In 9U-5918 3-214Pin Mandrel, Bushing Out 9U-5917 3-214Piston Pin Installer FT2984 3-211Piston Pin Installer FT2985 3-211

Piston Ring Compressors 3-210Piston Ring Expanders 3-209Piston Ring Groove Gauge Groups 3-208Piston Ring Groove Gauge 5P-3519 3-207Piston Ring Groove Gauge 9U-5931 3-208Piston Storage Cabinet and Connecting Rod Assembly FT1571 3-218Polishing Wheel 8T-7748 3-218Push Adapter 1U-6243 3-216Push Adapter 1U-9034 3-216Push Adapter 4C-8727 3-217Pushing Adapter 4C-9749 3-217Reconditioning Connecting Rod Tools 3-217Ring Compressor Group 255-8897 3-209Ring Expander 4C-3601 3-210Rod Locating Group 9U-5945 3-212Slide Hammer Adapter FT1888 3-216Snap Ring Pliers 139-9039 3-217

Spacer 1U-6244 3-216Spacer 1U-9033 3-216Spacer 4C-8726 3-217Spacer 4C-9751 3-217Tools for Connecting Rod Pin Bearing Removal

and Installation 3-214Tools for Removing and Installing Tapered

Connecting Rod Bearings 3-215

Camshaft and Timing Gear Tools 3-221Adapter Group 1P-5545 3-224Adapter 6V-4869 3-224Adjustable Idler Assembly 9U-7255 3-230Air Compressor Gear Holder 132-5451 3-229Alignment Tool FT2781 3-231Cam Tool Group 177-8003 3-223Camshaft Alignment Pilot Assembly 131-1525 3-221Camshaft Alignment Sleeve FT0751 3-221Camshaft Bearing Installation and Removal Group 8S-2241 3-224Camshaft Bearing Removal and Installation Tools 3-226Camshaft Bearing Remove/Install Tools 3-225Camshaft Bearing Tool Group 6V-4077 3-225Camshaft Guide Assembly 125-0201 3-222Camshaft Installation Tools 3-221Camshaft Pilot 125-0200 3-222Camshaft Plates, Pilots, and Sleeves 3-226Camshaft Removal and Installation Tools 3-223Camshaft Retainer 132-3904 3-226Gear Installation Group 8F-3671 3-227Gear Installation Tools 3-227Gear Removal Plate 8F-3672 3-227

Guide Bolt 9U-6896 3-228Idler Shaft Removal Group 9U-6148 3-230Idler Shaft Retrofit Tool Group 4C-9991 3-229Indicator Bracket 9U-7324 3-231Plug 6V-6174 3-224Puller Group 167-3834 3-228

Puller Group 173-2021 3-227Puller Group 4C-5613 3-229Puller Group 8S-2264 3-228Puller Plate 5P-1666 3-224Shaft Installer Group 195-7503 3-230Sleeve 8S-8375 3-228Socket Assembly 193-9199 3-227Spacer Tube 5P-1667 3-224

Starting Systems 3-231Clutch Adjustment Tool FT0201 3-231Clutch Adjusting Wrench 2H-8581 3-231Spanner Wrench 277-7088 3-232Starting Motor Adjusting Tool FT0625 3-232Universal Extension 6V-4058 3-232

Engine Lifting and Positioning 3-232Adapter Group 180-2877 3-237Bolt 9U-7847 3-239C175 Engine Rollover Plates 3-234Diesel Engine Repair Stand, 6000 lbs. 1U-5750 3-235Dual Hook Hoist 6V-7762 3-239Engine Adapter FT2972 3-242Engine Lift Bracket FT2792 3-244Engine Rebuild Stand 6V-0097 3-232Engine Stand Adapter Assembly 171-4660 3-234Engine Stand Adapter FT1858 3-235Engine Stand, 1000 lb. 1U-9352 3-235Engine Tilting Group 8F-2550 3-243Foot Plate 206-0030 3-237Jib Crane FT0864 3-238Ladder FT0962 3-244Large Engine Roll-Over Stand 4C-9832 3-233Lifting Bracket Assembly 1U-8763 3-240

Motor Grader Rear Engine Support Groups 3-244Mount Bracket Assembly 179-9562 3-238Mount Bracket Group 1U-6238 3-234Mounting Bracket Group 179-9561 3-238Mounting Group FT1032 3-239Repair Bracket Assembly 173-5533 3-237Repair Stand, Heavy-Duty, 2000 lb. 1U-7502 3-234Transmission Support Assembly FT2942 3-236

3600 Engine Tools 3-245ABB Turbocharger Tool Kit (TPL61) 195-8104 3-270Basic Tool Group 9U-5105 3-252

Bolt (Part of 9U-5106 Group) 8T-3268 3-262Camshaft Bearing Tool Group, 3600 Engines

(Part of 9U-5105 Group) 8T-0970 3-256Camshaft Bearing Tool Group, 3618 Engines

(Not Part of 9U-5105 Group) 156-7155 3-256

Camshaft Segment Support Group(Part of 9U-5105 Group) 8T-3029 3-256

Camshaft Torque Extension(Part of 9U-5105 and 9U-5106 Groups) 9U-5932 3-263

Cylinder Installation Tool Group(Part of 9U-5105 Group) 235-0632 3-259

Cylinder Liner Spacer Assembly(Part of 9U-5105 Group) 191-1135 3-260

Damper Guide Pin (Part of 9U-5105 Group) 1U-9392 3-260Damper Guide Pin (Part of 9U-5105 Group) 1U-9393 3-260Damper Guide Pin (Part of 9U-5105 Group) 4C-9426 3-260Diesel Tool Group 9U-5106 3-261Flywheel Guide P in (Part of 9U-5105 Group) 8T-0914 3-260Fuel Drain Tray Assembly (Part of 9U-5105 Group) 4C-6173 3-253Governor Torque Arm (Part of 9U-5106 Group) 1U-8795 3-262

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Engine Tools

Guide Group (Part of 9U-5105 Group) 4C-6357 3-258Guide, Piston Pin (Part of 9U-5105 Group) 1U-8692 3-258Handle Rod (Part of 9U-5105 Group) 126-6920 3-255Handling Tool Group (Part of 9U-5105 Group) 8T-0960 3-254Head Lifting Bracket (3600 In-line) 126-6919 3-255Head Lifting Bracket (3600 Vee) 126-6918 3-255

Idler Gear Wrench (Part of 9U-5105 Group) 4C-9451 3-253Idler Gear Wrench (Part of 9U-5105 Group) 4C-9452 3-253Internal Pliers Assembly (Part of 9U-5105 Group) 136-1452 3-258Liner Puller Group (Part of 9U-5106 Group) 6V-7073 3-261Lines Group (Part of 9U-5105 Group) 8T-3035 3-255Main Bearing Driver (Part of 9U-5105 Group) 134-0932 3-257Oil Drain Tool Group (Part of 9U-5105 Group) 1U-9824 3-253Phoenix Screwdriver (Part of 9U-5105 Group) 9U-6461 3-254Piston Support Group, (Part of 9U-5105) 145-5190 3-257Pressure Gauge (Part of 9U-5105 Group) 8T-0820 3-255Puller Group (Part of 9U-5105 Group) 8T-0890 3-254Rod Guide Group (Part of 9U-5105 Group) 8T-3022 3-258Shank-Hex (Part of 9U-5105 Group) 4C-9818 3-259Snap Ring Retainer (Part of 9U-5105 Group) 9U-5981 3-259Timing and Fuel Setting Tool Group

(Part of 9U-5106 Group) 4C-6594 3-262Universal Joint (Part of 9U-5105 Group) 4C-9819 3-259

Water Pump Seal Driver (Part of 9U-5105 Group) 8T-3034 3-252Bridge Dowel Gauge 130-2534 3-248Camshaft Separation Assembly 156-7159 3-266Check Valve (Dummy) 143-8997 3-264Cleaning Kit 145-0316 3-267Cylinder Head Stud Socket Assembly 184-3131 3-247Cylinder Liner Spacer Assembly 191-1135 3-263Cylinder Pressure Measuring Indicator Group, 3000 PSI 4C-6585 3-247Cylinder Tool Group 9U-6249 3-269Diesel Valve Seat Group 147-2285 3-265Distorter Block 121-7700 3-246Dowel Puller Group 1U-9570 3-249Exhaust Manifold Wrenches 3-269G3600 Operator Tool Group 146-2727 3-263Governor Calibration Tool 4C-6583 3-265Head Repair Tool Group 9U-7522 3-268Hydraulic Pumps 3-272

Injector Seat Cleaning Brush 130-6993 3-248Leak Down Check Tool 143-8995 3-264Main Bearing Journal Cover Assembly 9U-5102 3-265Maintenance Tool Group 146-2726 3-264Overhaul Protection Kit 229-3639 3-250Piston Support 156-7160 3-266Prechamber Machining Tool Group (G3600) 187-6273 3-267Pump Accessory Group 229-9453 3-272Pump Tool Group 9U-6250 3-269Ratchet, 38 inch Drive 194-4944 3-269Ring Groove Gauges 3-250Rod Cap Guide (3618) 178-5063 3-267Safety Retainer Group 4C-9839 3-247Seal Installer Group 148-9704 3-269Seal Installer 1U-6241 3-246Socket 4C-6987 3-247Spark Ignited Tool Group 9U-5107 3-251

Cleaning Tool Group (part of 9U-5107 Group) 9U-5156 3-252Liner Puller Group (part of 9U-5107 Group) 4C-8568 3-251Piston Ring Compressor Group

(part of 9U-5107 Group) 4C-9043 3-251Ring Expander Group (part of 9U-5107 Group) 4C-8995 3-251

Stud Assembly 121-7705 3-246Stud Tensioner Tool Group 179-1904 3-271Stud Tensioner Tool Group 191-5320 3-272Stud Tensioner Tool Group 207-5034 3-265Support Tray Rail 160-4901 3-274Support Tray 160-0475 3-274Template Seal 151-8689 3-267Thread Repair Insert 128-5113 3-250Threaded Insert 133-1531 3-250Tool Group (NA297) 187-3703 3-270

Turbocharger Blocking Tool 8T-9209 3-24Turbocharger Wash Group 137-7024 3-24Valve Guide Gauges 3-24Valve Lash Tool 4C-6593 3-24Valve Projection Group 4C-2980 3-24Valve Seat Driver 4C-8769 3-24

Vibration Damper Repair Group 4C-6506 3-24Wear Sleeve Installer 200-5958 3-24Wrench Assembly - Isolator Stop Adjusting Tool (3618) 156-7162 3-26

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Caterpillar Inc. warrants all products sold, against defects in workmanship

or materials under normal use, for Six Months after date of purchase,unless otherwise stated.

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Manufacturer: AIResearch

Part No Description T6 T12 T114 T18 T24 T3019 T 04 T V81 TW81

FT0165 3 Fixture (Modified) X X X X X X X X X

FT0165 Fixture X X X X X X

FT0168 Adapter X X

FT0170 Support Screw X X X X X

FT0174 Driver Tool X X X X X X X X

FT0745 Pliers, Modified X X X X X X

FT0808 Adapter X

FT1354 Adapter X X

9S-6363 1 Fixture Group X X X

9S-6343 2 Cartridge Fixture X X X

8S-9943 Turbine Holder X

8S-9944 Turbine Holder X

8S-9946 Turbine Holder X X X

1 9S-6363 replaced FT06212 9S-6343 replaced FT0622

3 FT0165 (Modified) replaces FT0165 Turbo Fixture

Air Induction

FT1984 Pressurizing GroupSMCS Code: 1063-025, 1063-031, 1063-081Model: 3176, 3208, 3304B, 3306B, 3406BWarranty: None

Used to test air-to-air aftercoolers on 3306B and 3406B Truck Engines Aids in detecting defects in air-to-air aftercoolers

Includes complete parts description and parts sourcing information

ReferenceSEHS8622 Special Instruction

ID: D00796T1

ID: C66987T1

0

10

2030

40

INCHE

SOFWA

TER

MAGN

AHEL

IC

CALIB

RATEDF

OR

VERT

ICAL P

OSITION

MAX.PR

ESSU

RE15

PSIG

Accuracy 2% of full scale

Weight 18 oz

Range (inches of water) 0-40

Minor divisions 1.0

Temperature range 20-140F

Maximum pressure 80 PSI

Turbocharging Reconditioning ToolsSMCS Code: 1052-017Model: Multiple Engine ModelsWarranty: Six Months

The tools needed to service a particular turbocharger can be determined from the following charts.

ReferenceSMHS6854 Special Instruction

44A 4B V4HD 4MD F

Part No. Description 3LK 4C 4D V4MD 4ME 4HD E

FT0165 3 Fixture (Modified) X X X X X X X

FT0165 Fixture X X X X X X

FT0168 Adapter X X

FT0170 Support Screw X X X X XFT0174 Driver Tool X X X X X

FT0175 Expander Sleeve X X X X X

FT0623 Removal Tool X X

FT0626 Spacer Block X X X X X

FT0745 Pliers, Modified X X X X X X

FT0808 Adapter X X X

9S-6363 1 Fixture Group X X X

9S-6343 2 Cartridge Fixture X X X

1 9S-6363 replaced FT0621

2 9S-6343 replaced FT0622

3 FT0165 (Modified) replaces FT0165 Turbo Fixture


Engine Tools

1-1

Air

Coolin

CrankshBearings and

Cylinda

Cylinder Heaand Cam F

Eand Ignit

Lub

Engine T

Fuel System T

Fuel Systean

Pistons, RConnect

Camshaft anGe

Starting

Engine LiPo

3600 Eng

3-1

152-2067 Differential Pressure GaugeSMCS Code: 1063-036Model: Multiple Engine Models

Warranty: Six Months

Used to monitor aftercooler pressure drop in applicationswith crankcase fumes recirculation

Minimize risk of engine reliability problems

Helps eliminate premature plugging of aftercooler cores

Increase service life of air cleaner

Eliminates need for using two gauges

Installs easily across air side of aftercooler core

Measures differential pressure continuously, regardless of fluctuation in system pressure

For maximum accuracy, calibrate gauge in position used

Magnahelic gauge with high pressure option

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9S-6343 Fixture Assembly and Turbine Holders

Used to disassemble turbocharger rotating assemblies by positioningturbine wheel in 9S-6343 Fixture Assembly for removal of shaft nut

Contains sockets required to hold Schwitzer turbine wheels

Set of 4 turbine holders available to hold AiResearch turbine wheels

Frame of fixture retains holder in place

ID: B22568T1

Item Part No. Description

1 9S-6343 Fixture Assembly

Turbine Holders (one shown):

2 8S-9943 T-68S-9944 T-128S-9946 T-18

ID: C09503T1

FT0175 Ring Expander Sleeve

Used to service turbocharger (see chart)

ID: D00496T1

ID: D00502T1

FT0165 Modified Fixture

Existing FT0165 Fixture can be modified according to boxed dimensionsso that only one adapter is needed for disassembly and assembly of allturbochargers.

Material: SAE1020 steel

ID: D00520T1

FT0168 Fixture Adapter




Engine Tools

Induction

ling System

nkshaft, Mainrings and Flywheel

nder BlockLiners

nder Head, ValvesCam Followers

ctricalIgnition Tools

e System

ine Test Tools

l System Test Tools

l System RepairAdjust

ons, Rings andnecting Rods

mshaft and Timingr Tools

rting Systems

ine LiftingPositioning

0 Engine Tools

3-2

9S-6363 Turbocharger Fixture Group

Used for disassembly and assembly of current and non-currentturbochargers

Mounting plate tilts 90 so turbochargers can be positioned verticallyor horizontally.

In either position, mounting plate can be rotated to 8 fixed positions in 360.

ID: D00508T1

FT0170 Support Screw


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FT0174 Driver Tool



ID: D00526T1

FT0808 Fixture Adapter



ID: D00514T1

FT1354 Turbocharger Fixture Adapter

Used with FT0165 Fixture for disassembly of AiResearch TV81and TW81 Turbochargers


ID: D00538T1

FT0626 Spacer Block



ID: D00532T1

FT0623 Insert Removal Tool


Material: mild steel (bar)brass or aluminum (bearing plate)

ID: D01112T1

ID: C27081T1


Engine Tools

Air

Coolin

CrankshBearings and

Cylinda


Eand Ignit

Lub

Engine T

Fuel System T

Fuel Systean

Pistons, RConnect

Camshaft anGe

Starting

Engine LiPo

3600 Eng

3-3

ID: C66988T1

1U-5429 Snap Ring PliersSMCS Code: 1256-015, 1256-016, 3071-015, 3071-016, 3167-015, 3167-017,

4120-015, 4120-016, 4120-017Model: Multiple Engine ModelsWarranty: Six Months

Used to remove snap rings from deep bores in turbocharger housings andother components

Plier tips slightly off center to improve visibility Pins made from 1.04 mm dia.

(0.041 inch) piano wire

155-3046 Hex Socket, 10 mmSMCS Code: 1056-010Model: G3606B and G3612B EnginesWarranty: Six Months

Used to remove and install turbocharger band clamps

Fits limited clearance within bearing cartridge housing

Manufactured to meet torque specifications of band clamp

Makes removal and installation faster and easier Hex size: 10 mm

Drive: 38 inch

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ID: B67209T1

ID: C09505T1

ID: D00547T1

215-2592 Wastegate Tool KitSMCS Code: 1050-036, 1081-036Model: C-15 EngineWarranty: Six Months

Used to test and adjust wastegate setting

ID: C80495T1

Service/Repair Parts


1 213-4269 Adapter

2 8C-3996 Setscrew

3 Hose, .25 in inside dia.(not included)

4 214-0788 Regulator5 215-2648 Toggle Valve

6 215-2649 Connector

7 7B-0192 Cross Fitting

8 214-0787 Pressure Gauge

261-0940 Bendix Air Compressor Test KitSMCS Code: 1803-035, 0701Model: All Caterpillar Truck Engines with Bendix Air CompressorEssential ToolWarranty: None - Considered a Consumable

NEW TOOL

Allows technician to accurately troubleshoot online air systemon engine with Bendix Air Compressor

9S-9143 Gauge GroupSMCS Code: 1052-016, 1052-017Model: Multiple Engine ModelsWarranty: Six Months

Used to recheck end housing positions of compressor and turbine housingsor when new housings are installed

Required to convert new or exchange turbocharger assembly to anotherassembly number

ReferenceSBFY0609, Technical Parts-gram [interchangeability of parts and angularsettings (rotation codes)]

GMG00579, Special Instruction

Fabricated Tools for Installing Turbine Shaft Seal Rings in TurbochargersSMCS Code: 1077-012Model: Multiple Engine Models

Warranty: None

Special tools designed to assist serviceman when installing shaft seal rings in turbochargers

Eliminate possibility of ring damage resulting from overexpansion

Par t No Description Turbocharger Model

FT1785 Installer T12, 61, 81

FT1786 Installer T51



FT1789 Installer 4LE, LF, MF

FT1790 Installer 4 MD, HD, HF, ME, 5MF


Engine Tools

Induction

ling System


nder BlockLiners



e System

ine Test Tools

l System Test Tools




rting Systems


0 Engine Tools

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13/301

ID: C79892T1

180-5286 Turbine Shaft TPS57 Turbocharger SocketSMCS Code: 1052-017, 0714Model: G3606 and G3612 EnginesEssential ToolWarranty: Six Months

Used to remove and install turbocharger shaft bearings

Used with FT2685 Mounting Plate

Socket threads onto shaft and pulls or pushes bearing

Heat-treated for added durability Thread: M24 x 2

Square drive: 12 inch

ReferenceREHS0556 Special Instruction, Disassembly and Assembly of the Water Cooled TPS57 Turbocharger

FT2299 Turbine HolderSMCS Code: 105-017; 0702Model: Multiple Engine ModelsWarranty: None

Used for disassembly and assembly of turbocharger on 621E and 627E Scrapers

Convenient tool for holding turbine wheel during removal and installation of impeller nut

Reference621E and 627E Service Manuals

ID: D00802T1

FT2229 Puller PlateSMCS Code: 1316-011Model: 3406BWarranty: None

Required to remove impeller from water pump shaft on 3406B Engines (8S-2264 Puller Group,used to pull water pump impellers on 3406 Engines, cannot be used for this task on 3406B.)

Designed to fit narrower bolt hole spacing on 3406B impellers

ID: D00927T1

FT2800 Puller PlateSMCS Code: 1316-011Model: 3524B Engine in 797 Off-Highway TruckWarranty: None

Used to remove impeller from 199-5590 Water Pump

Used with 1P-0820 Hydraulic Puller Group


ID: D00932T1


Engine Tools

Air

Coolin

CrankshBearings and

Cylinda


Eand Ignit

Lub

Engine T

Fuel System T

Fuel Systean

Pistons, RConnect

Camshaft anGe

Starting

Engine LiPo

3600 Eng

3-5Home

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14/301

ID: D00107T1

FT2685 Turbocharger Cartridge (TPS57) Mounting Plate AssemblySMCS Code: 1052-017, 0714Model: G3606 and G3612 EnginesWarranty: None

Used to hold ABB TPS57 turbocharger cartridge for disassembly and assembly

Used with 180-5286 Socket for maintenance of turbine bearing

Permits one-man operation while applying sockets to each end of turbine shaft

ID: C79859T1

102-9720 Air Filter Cleaning KitSMCS Code: 1054-070, 0680Model: 3406, 3408, and 3412, Heavy-Duty Marine EnginesWarranty: Six Months

Used to clean air filter elements

Kit includes cleaner, spray nozzle, and air filter oil

Cleaner is specially formulated for removing dirt from cotton gauze elements prevents shrinkageor other damage to filter element when used according to manufacturers directions

Air filter oil greatly increases effectiveness of filter oil is added to filter after cleaning


ID: C66640T1

Air filter oil 0.227 L (8 oz)

Ai r fil ter cleaner 0.946 L ( 32 oz)

Differential Pressure Regulator Testing and Reconditioning ApparatusSMCS Code: 1051-036Model: Multiple Engine ModelsWarranty: Six Months

Required to test and calibrate differential pressure regulators

Basic test apparatus required for fuel operated pressure ratio controls and exhaust bypass valves

Additional parts required for pneumatic pressure ratio control

ReferenceFE035027 and FE034610 Special Instructions


1 Basic Apparatus

2 4L-9555 Cover

3 3B-7722 Bushing

4 3B-7276 Nipple

5 5L-3252 Cover6 Calibration Plate

7 Rod

8 9M-0428 Gauge (or manometer)

9 3B-7263 Nipple

10 3B-7719 Coupling


Engine Tools

Induction

ling System


nder BlockLiners



e System

ine Test Tools

l System Test Tools




rting Systems


0 Engine Tools

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15/301

ID: B82435T1

6V-7060 Gauge GroupSMCS Code: 1051-036Model: Multiple Engine ModelsWarranty: Six Months

Used to measure seal ring grooves on turbocharger components

Precision ground to maximum permissible width for seal ring grooves on turbine shaftand when assemblies, flinger sleeves and thrust collars

Gauge held perpendicular to groove when measurements made; if gauge will enter

groove, part must be reconditioned or scrapped; if gauge will not enter, part is reusable

ID: B67057T1

Part No. Description Size

6V-6045 Case

6V-7012 Foam Insert

6V-7016 Gauge 3,302 (.1300 inch)

6V-7017 Gauge 2,591 (.1020 inch)

6V-7018 Gauge 1,765 (.0695 inch)

6V-7019 Gauge 1,740 (.0685 inch)

6V-7021 Gauge 1,689 (.0665 inch)

6V-7022 Gauge 1,676 (.0600 inch)

6V-7023 Gauge 1,659 (.0653 inch)

6V-7024 Gauge 1,651 (.0650 inch)

FT1781 Cartridge Checking FixtureSMCS Code: 1056-036Model: Multiple Engine ModelsWarranty: None

Used to check reconditioned cartridge assemblies in turbocharger for correct end play movement

Increases service life by early detection of end play movement not within correct tolerances(End clearance problems can result in turbocharger failure, which could result in engine failure.)

ID: B80397T1

FT1782 Turbocharger Test StandSMCS Code: 1052-036Model: Multiple Engine ModelsWarranty: None

Used to test all current turbochargers that are used on Caterpillar engines

Used to test seal ring leakage, end housing clearance and shaft rotation

Can also give break-in before installationuses air and oil pressure to provideconditions that are similar to normal operation

Has oil heater to raise temperature of oil to normal engine oil temperature


1 5P-6517 Dial Indicator

2 5P-6516 Angle Plate

Engine Tools

Air

Coolin

CrankshBearings and

Cylinda


Eand Ignit

Lub

Engine T

Fuel System T

Fuel Systean

Pistons, RConnect

Camshaft anGe

Starting

Engine LiPo

3600 Eng

3-7Dealer Service Tools 2006

ID: A39325-1T1

5P-6518 Parts Reusability Fixture GroupSMCS Code: 1052-015, 1052-017Model: Multiple Engine ModelsWarranty: Six Months

Used to measure turbocharger shaft straightness and engine valve lip thickness

Parts securely positioned on V-blocks while measurements are taken with metric dial indicator


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2P-2333 High Temperature SealerSMCS Code: 1052-012Model: Multiple Engine ModelsWarranty: Six Months

Used on all exhaust manifold joints, either flat or cylindrical

Retains sealing characteristics at temperatures up to 980C (2000F)

ID: C79520T1

9U-5794 TapSMCS Code: 0671, 1050-012Model: 3306C and 3406B Diesel Truck Engine

Warranty: One Year

Used to tap hole for 6I-3553 and 102-3599 Air Inlet Heater in air intake elbow

Plug-type

Size: M20 x 1.5 mm

ReferenceSEHS9551, Special Instruction (3300 Engines)

PS4826 (3300 Engines)

SEHS9444, Special Instruction (3400 Engines)

PS588, PS658 (3400 Engines)ID: C27050T1

143-9730 Wrench (30 mm throat)

143-9731 Wrench (122 mm throat)SMCS Code: 1052-079, 0602, 0702

Model: 3176, 3176B, C-10, C-12, 3114, 3116, 3126 EnginesWarranty: Six Months

Used to properly tighten hard-to-reach 15 mm nuts

Used with 12 inch square drive torque wrench

Helps prevent turbocharger gasket failures

Two wrenches fit almost all turbocharger installations

ID: C79638T1

143-9730

143-9731

Part No. Description Size Drive Distance between wrench faces

143-9730 Wrench (30 mm throat ) 15 mm , 12 point 12 in, square 266.7 mm (10.50 in)

143-9731 Wrench (122 mm throat) 15 mm, 12 point 12 in, square 200.0 mm (8.87 in)


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ID: D01124T1

ID: C79880T1

Cooling System

5P-7381 Lifting BracketSMCS Code: 1353-017Model: Multiple Engine ModelsWarranty: Six Months

Bolts to pressure relief valve boss for removal of radiator units on 776 and 777 Trucks Has 2 sets of holes in bracket for positioning over center of gravity for either group

Safe working load: 450 kg (1000 lbs)

ID: A49237T1

178-3704 Lift Bracket AssemblySMCS Code: 1353-010Model: Multiple Machine ModelsEssential ToolWarranty: Six Months

European Union compliant, CE marked

Used to remove AMOCs radiator cores on 950 through 994 Wheel Loaders, all Wheel Tractors,and any vehicle using AMOC Radiator Cores

Allows one-person removal and installation of radiator cores

To install: place bale in down position and attach bracket over top of radiator core withcenter hole over core protrusion to restrict side movement

To lift: push bracket down to properly position spring-loaded wings and raise bale toup position; tighten set screws to positive lock

To remove: place radiator core on ground (remove weight) and place bale in down position

Lift capacity 45.4 kg (100 lbs)

208-1350 Radiator Fin CombSMCS Code: 1353-023

Model: Multiple Engine ModelsWarranty: Six Months

Multi-head tool which handles 8, 9, 10, 12, 14, and 15 fins/inch

Breaks down easily for tool box storage

ID: C27195T1

FT2978 NozzleSMCS Code: 1353-023

Model: Most ModelsWarranty: None

Used to clean hard to reach places between radiator coreand other cooling components

Used with 156-0931 Air Gun

212-8144 SocketSMCS Code: 1372-012Model: 3304, 3306Warranty: Six Months

Used to loosen and tighten radiator drain valve on 3304 and 3306 Engines

12 inch driveID: D00359T1


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18/301

ID: C54929T1

FT1377 InstallerSMCS Code: 1353-012Model: Multiple Engine ModelsWarranty: None

Used when installing side channels on radiator cores on D10 Tractors

Compresses resilient strips so that bolts and holes can be aligned

ID: A79680-1T1

9U-6737 Radiator Test KitSMCS Code: 1350-081Model: 3176, 3306, and 3406 EnginesWarranty: Six Months

Low cost kit for testing radiators for excessive gases(Gas buildup leads to costly fluid discharge and overheating problems.)

Simple, quick test to identify problems early that require more detailed diagnosis

Plastic bottle is graduated and marked for easy reading

Kit includes all items in figure

ReferenceNEHS0581 Special Instruction

2S-9528 Blade Reversing ToolSMCS Code: 1356-025Model: Multiple Engine ModelsWarranty: Six Months

Used to change fan blade pitch on machines equipped with reversible fan bladesID: C09510T1

ID: D00772T1

FT2461

FT2462

FT2467

FT2464

FT2465

FT2463

FT2466

21

4

35

6

7

Item Part No. Description Material

1 FT2461 Pressing Bar SAE 4140 steel

2 FT2462 Pressing Tube SAE 4140 steel

3 FT2463 Ring SAE 4140 steel

4 FT2464 Plate SAE 4140 steel

5 FT2465 Plate SAE 4140 steel

6 FT2466 Mounting Plate SAE 1020 steel

7 FT2467 Rotating Plate


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Tooling for Variable Speed Fan Clutch on TrucksSMCS Code: 1359-017Model: Multiple Engine ModelsWarranty: None

Provides tooling needed to disassemble and assemble variable speed fan clutch on 768C, 769C, 771C,772B, 773B, 775B, 784B, 785B, 789B, and 793B Trucks

FT2461 and FT2467 used to disassemble and assemble 6I-4427 and 123-6968 Fan Clutches

FT2464 and FT2465 Plates used to disassemble and assemble 100-8105 and129-9494 Fan Clutches which are both replaced by 133-5969 Fan Clutch

ReferenceSENR8603-01 Variable Speed Fan Clutch

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19/301

ID: D00808T1

1

2

3

4

5

6

7

8

9

Disassembly and Assembly Tooling for 200 Rockford Fan ClutchSMCS Code: 1359-017Model: Multiple Engine ModelsWarranty: None

Used to disassemble and assemble 183-5116(200 Series Rockford) Variable Speed Fan Clutchon D9R (s/n ABK and ACL) and D10R(s/n 3KR and AKT) Track-Type Tractors

Heat treat FT2814 through FT2820 to RC 38 to 42

ReferencesSENR8603-01 Variable Speed Fan Clutch

Item Part No. Description Material

1 FT2814 Bearing Remover SAE 4140 steel

2 FT2815 Bearing Installer SAE 4140 steel

3 FT2816 Bearing Installer SAE 4140 steel

4 FT2817 Bearing Remover SAE 4140 steel

5 FT2818 Installation Ring Plate SAE 4140 steel

6 FT2819 Fan Hub and Shaft Assembly Removal Plate SAE 4140 steel

7 FT2820 Bearing and Seal Removal and Installation Plate SAE 4140 steel

8 FT2821 Clutch Body Hold Fixture Assembly SAE 1020 steel

9 FT2822 Fan Mounting Hub Removal and SAE 1020 steelInstallation Fixture Assembly

Tooling for Variable Speed Fan Clutch on Off-Highway TrucksSMCS Code: 1359-017Model: Multiple Engine ModelsWarranty: None

Used to disassemble and assemble variable speed fan clutch on 784C, 785C, 785CHAA, 789C, and 793C Off-Highway Trucks

Ensures proper positioning and installation of clutch parts

Material (all parts): SAE4140 steel

ReferenceRENR2634 Service Manual, Variable Speed Fan Clutch

ID: D00709T1

FT2752

FT2757

FT2755

FT2754FT2753

FT2751

FT2750

FT2749

FT2756

1 2

34

78

65

9


1 FT2749 Bearing Installer


3 FT2751 Bearing Remover

4 FT2752 Seal Installer Assembly



7 FT2755 End Cap Remover

8 FT2756 Sensor Installer

9 FT2757 Sensor Installer


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5P-3518 Fan Pulley Spanner WrenchSMCS Code: 1359-025Model: 3208Warranty: Lifetime

Used with a 9S-7353 Torque Wrench to tighten fan pulley nut on 3208 Engines equipped with a fan drive

ID: A23429-1T1

ID: D00739T1

FT0161 Thermometer AdapterSMCS Code: 1355-036Model: D8H EngineWarranty: None

Used to mount the 2F-7112 Thermometer to D8H Engine

ID: D00733T1

243-6532 Spanner Wrench AssemblySMCS Code: 1359-025Model: C-9 Engines in Timber King Feller BuncherWarranty: Six Months

Used to disassemble and assemble Flexxaire engine fans

Used with 12 inch square drive ratchet

ID: D00716T1

Square drive 12 inch

Number of teeth 4, equally spaced

Tooth width 6.1 mm (24 in)

Ins ide diameter 64.0 mm (2.5 in)

Outside diameter 76.2 mm (3 in)

9S-8140 Pressurizing PumpSMCS Code: 1350-036, 1350-038, 1350-081Model: Multiple Engine ModelsWarranty: Six Months

Used to pressurize cooling systems to detect leaks

Can also test dash gauges, relief valves, and pressure caps

All items in figure are included

ID: A69886-1T1


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I tem Part No. Description

1 6V-7775 Gauge 0- 205 kPa (0-30 PSI)

2 2P-2331 Release Valve (Not included in earlier pump groups; to permit testing ofautomotive-type cooling systems, ordered and install on earlier pumps)

3 3R-3810 Hose

4 2P-2329 Adapter6V-2001 Bushing

5 9S-8139 Packing (Internal)

6 6V-0117 Bushing

Not shown

4M-5317 Adapter, 18-14 inch npt

6V-9068 Valve Kit

186-5234 Hose Assembly


FT0203 Spring CompressorSMCS Code: 1355-015Model: Multiple Engine ModelsWarranty: None

Water temperature regulators can bedisassembled by fabricating ashort length of pipe asillustrated.

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21/301

ID: D01727T1

259-6237 Cooling System TesterSMCS Code: 0768, 1395, 1353, 1354Model: 416, 420, 428, 430, 434, 442 Series E Backhoe Loaders,

Small Track-Type Tractors, Small Track-Type Loaders,Mini-Excavators, Compact Wheel Loaders

Essential ToolWarranty: Manufacturers Lifetime

NEW TOOL

Used to pressure test cooling systems that use screw-on type radiator caps

Used on many light commercial vehicles, passenger vehicles, marine applications,and motorcycles with internal radiator neck diameters of 45.0 mm (1.77 in) or less

Cooling system tester group includes: pump, set of extensions to fit different sizesof radiator necks, gauge, supply and drain hoses, instruction book, and carrying case

Repair InformationSPX Service Solutions2300 Park DriveOwatonna, MN 55060-0994

Phone: 1-800-344-4013 x4369

5P-7361 Water Pump Tool GroupSMCS Code: 1361-016, 1361-017Model: 1100, 3100, and 3200 EnginesWarranty: Six Months

Used with other tools to disassemble and assemble water pumps

9N-3139 Rebuild Kit available

Group includes all items in figure


ID: A46434T1

Item Part No Description

1 Spacer

2 Spacer

3 Plate

4 5P-7349 Plate

5 5P-7355 Plate

6 5P-7353 Spacer

7 5P-7352 Spacer

8 5P-7351 Spacer

9 5P-7350 Spacer

10 5P-7354 Pin

11 Spacer

ID: D00745T1


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FT0200 Seal Case Removal ToolSMCS Code: 1361-010, 1361-017Model: Multiple Engine ModelsWarranty: None

Used to remove brass case on any water pump equipped with carbon thrustwasher and bellows-type seal on D9H, 776, 777, 777B

Material: SAE 1020 steel

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22/301

ID: A92069T1

ID: 97711T1

5P-7385 InsertSMCS Code: 1361-012Model: 3400Warranty: Six Months

When water pump bearing seat becomes worn on3400 Family Engines, housing can be machinedfor installation of 5P-7385 Insert.

Slot must be aligned with oil passage in housing.

ReferenceService Magazine, March 7, 1977(machining instructions)

4A-0334 Water Pump Packing WrenchSMCS Code: 1361-025Model: Multiple Engine ModelsWarranty: Six Months

Used to adjust water pump packing nut on early pumps

ID: C13426T1

5P-2686 Installation ToolSMCS Code: 1361-012Model: 3406 EnginesWarranty: Six Months

Used to install water pump seal

5P-9722 Seal DriverSMCS Code: 1361-016, 1361-017Model: 3208 EnginesWarranty: Six Months

Used to install the 9N-3141 Water Pump Seal Assembly(9N-3075 Water Pump and 9N-3898 Water Pump)

Required to compress seal spring pre-determined distance

ReferenceSENR3910, 3176 Service Manual

SEHS9120 Special Instruction, operation

ID: A66402T1

9U-6944 Pump Seal InstallerSMCS Code: 1361-012, 0708Model: 3046 Diesel EngineWarranty: Six Months

Used to install water pump seal

ReferenceSENR6458 Special Instruction, Disassemblyand Assembly of 3046 Engines ID: C66686T1

6V-6158 Adapter

6V-6159 Seal GuideSMCS Code: 1361-016Model: 3204 EnginesWarranty: Six Months

Used for assembly of 1W-6446 Water Pumpand 2W-1223 Water Pump

6V-6158 Adapter required to install roller bearings withoutdamaging them

6V-6159 Seal Guide prevents shaft seal from rolling whenshaft is installed in water pump housing.


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ID: B54471-1T1

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FT1783 FixtureSMCS Code: 1361-023Model: Multiple Engine ModelsWarranty: None

Facilitates drilling of vent holes in water pump impellers

Consists of locating plate and threaded T-bar (can be fabricated according to FT1783 drawings)

ID: B76453T1

Impeller InstallersSMCS Code: 1361-012Model: 3204, 3208Warranty: Six Months

Used with an arbor press to position impeller to specified clearance from water pump body

Designed to bottom on water pump body when impeller is in correct position on shaft

8T-3142 Impeller Installer for all 3204 Family Engine water pumps 8T-0457 Impeller Installer for all 3208 Family Engine water pumps

ID: B96367T1

Fabricated Tools for Reconditioning and Testing3400 Series Engine Water PumpsSMCS Code: 1361-036Model: 3400Warranty: None

ID: B60698T1

ID: B64321T1

Item Part No. Description Use

1 FT1760 Driver Used with hammer to drive shaft from pump assembly

2 FT1762 Test Driver Used with V1-A Vacuum Tester to test water seal a fter assembly


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Fabricated Tools for Reconditioning and Testing 3208 Engine Water PumpsSMCS Code: 1361-036Model: 3208Warranty: None

ID: B60700-1T1


1 FT1700 Fixture Used to hold water pump shaft during pump assembly

2 FT1706 Instal ler Used wi th arbor press to install bearings into housing

3 FT1705 Installer Used with arbor press to install seal into housing

4 FT1704 Installer Used with arbor press to install impeller on shaft

5 FT1752 Test Fixture Used with V1-A Vacuum Tester to test water seal after assembly

ID: B60699-1T1Item Part No. Description Use

6 FT1708 Fixture Used with FT1707 Ram Adapter and hydraulic press toremove impeller and seal from shaft

7 FT1707 Ram Adapter Used with FT1708 Fixture and hydraulic press to removeimpeller and seal from shaft

8 FT1702 Driver Used with hammer to drive rear bearing from pump housing

9 FT1703 Driver Used with hammer to drive front bearing from pump housing

10 FT1701 Fixture Used to hold pump housing during disassembly

ID: B60701-1T1


11 FT1733 Fixture Used with Zero automated glass bead machine to clean pump housings, pulleys and impellers

ID: B60702T1


12 FT1732 Salvage Fixture Used with 1764 inch drill and drill press to drill holes in pump housing flanges that have been rebuilt with weld


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Water Pump Seal Installation ToolsSMCS Code: 1361-012Model: Multiple Engine ModelsWarranty: Six Months

Water pump seal installation tool has been removed from 6N-9312, 6N-9313and 4W-3864 Water Pump Seal Groups.

7N-7843 and 7N-8268 Water Pump Seal Installation Tools used to install seal groupsin respective water pumps (see chart)


ID: C79849T1

Engine Seal Group Installation Tool

3400 Series 6N-9312 7N-7843

3300 Series and 3406B 4W-3864

614 Bore Vee 6N-9313 7N-8268

172-5711 Seal InstallerSMCS Code: 1000-016, 0700, 0701, 0708Model: 3306 EnginesWarranty: Six Months

Used to install 154-9291 and 169-1750 Water Pump Seals

Makes installation quick and easy

ID: C79365T1

Outside diam eter 47.4 m m (1.87 in)

Inside diameter 19.54 mm (.769 in)

Counterbore diameter 36.50 mm (1.437 in)

Material steel

248-3310 Spanner Wrench

248-3311 Holding Fixture

Model: G3520B and G3520C Engines in Large Mining TrucksWarranty: Six Months

Used to disassemble and assemble jacket water (JW) pumps andseparate circuit aftercooler (SCAC) water pumps

Used with a bench vise and 12 inch square drive ratchet

Special repair tools allow pump repair instead of pump replacement

Holding fixture is placed in a bench vise to hold pump spline

Spanner wrench fits innermost locknut inside pump housing

ID: D00747T1

248-3310

248-3311

193-8094 Spline Wrench (14 Teeth)

193-8100 Impeller Nut SpannerSMCS Code: 1361-010Model: All 3500 Marine Engines with 148-8000 Seawater PumpWarranty: Six Months

Used to disassemble and assemble pump during rebuild

193-8094 used to hold spline

193-8100 used to remove locknut

ReferenceSENR6564 Service Manual, 3500B Engines Disassembly and Assembly

ID: C80097T1

193-8094

193-8100


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ID: C27138T1

ID: C80019T1

ID: C66998T1

1

2

3

Water Pump Seal InstallersSMCS Code: 1361-016Model: 3400 EnginesWarranty: Six Months

Used to install water pump seals

Both 139-0088 and 138-9299 tools work on 3406C Engines with serial numbers8PN10279-UP and 3406E Engines with serial numbers 5EK85240-UP

Item Part No. Description Outside Diameter Inside Diameter Counterbore Diameter Material Installs

1 138-9299 Oil Seal Tool 35.42 mm (1.394 in) 19.25 mm (.757 in) aluminum Pump shaft through 136-1152 Oil Sealor plastic in pump housing

2 139-0088 Seal Installer 43.9 mm (1.73 in) 19.31 mm (.760 in) 37.6 mm (1.48 in) steel 128-0317 Coolant Seal and supportring in housing

3 147-6521 Seal/Shaft shaft/oil seal assembly into earlyInstaller pump housing

135-7629 Water Pump Seal InstallerSMCS Code: 1361-016Model: 3406 EnginesWarranty: Six Months

Used to correctly and quickly install the 118-9163 Seal Group in water pumps

Replaces discontinued 2W-9102 Installation Tool (Water Pump Seal) and 125-9622 Seal Installer(Water Pump)

Seal fits into counterbore of seal installer

Seal installer slips over pump shaft (seal is installed using hand force)

Overall length: 22.4 mm (.88 inch)

Diameter: 31.75 mm (1.25 inch)

ReferenceSEHS8449 Special Instruction, Installation of Water Pump Seal Group ID: C66887T1

183-4028 Seal InstallerSMCS Code: 1000-012, 0700, 0701, 0708Model: 3176, C-10, C-12, and 3196 EnginesEssential ToolWarranty: Six Months

Used to install 147-5088 Pump Seal into 153-8053 Pump

Provides quick, easy installation

ID: C79849T1

1U-9582 Seal GuideSMCS Code: 1361-012Model: 3304 and 3306 Series EnginesWarranty: Six Months

Used in repair of water pumpson 3304 and 3306 Series Engines

Prevents damage to 8C-5210 Seal while installing impeller shaft

Seal installed into housing first, and shaft installed through seal


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9U-5103 Slotted SocketSMCS Code: 1906-017, 0708Model: 3406E, C-15, and C-16 EnginesWarranty: Six Months

Used to remove and install coolant temperature sensor

Deep well design easily reaches sensor

Slotted side for sensor wire clearance

Square drive: 12 inch

Socket type: 6 point, 1116 inch

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27/301

ID: 13427T1

9U-6627 Seal Installer

9U-6626 Lock Nut Spanner Wrench

2P-2317 Lock Nut Spanner WrenchSMCS Code: 1361-012, 0708Model: 3400 Marine EnginesWarranty: Six Months

Used to disassemble and assemble 6I-1928 and 105-0268 Raw Water Pumps used on 5N-6054 Seal Group

Spanner sockets reduce removal time of shaft locknuts easier removal and less chance of damage

Dual purpose 9U-6627 Seal Driver installs seal ring is used with driver to remove old seal

ID: C66646T1


1 9U-6627 Seal Installer

2 Seal Remover (part of 9U-6627)

3 9U-6626 Lock Nut Spanner Wrench

4 2P-2317 Lock Nut Spanner Wrench

164-2192 Pressure ProbeSMCS Code: 1350-036Model: Multiple Engine ModelsWarranty: Six Months

Replaces discontinued 5P-2718 Pressure Probe

Used with pressure gauge to check pressure of fluid-filled compartments

Fits 18 inch pipe plug threads

Can be used alone or with 5P-2720 Probe Adapter Group, 5P-2725 Probe Adapter Group, or 5P-3591 Probe Adapter Group

Can be used in applications up to 2750 kPa (400 PSI)

ID: A23418T1

9S-6090 Belt Tightener Tool GroupSMCS Code: 1358-010Model: D9 EngineWarranty: Six Months

Used to assist in removal and installation of D9 fan belt tightener spring

Group includes all items in figure

Item Part No. Descriptionn

1 Nut

2 1B-4203 Nut

3 4B-4278 Washer

4 Plate Assembly

5 Clamp Assembly

6 Hook Assembly

6V-7860 Removal Tool Group, Water SleeveDiscontinuedService Parts Available

ID: B75363T1

Item Part No. Descriptionn

1 6V-7857 Slide Hammer

2 6V-7859 Forcing Ring

3 6V-7858 Wedge

All part numbers in the table havea six month warranty

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ID: C66986T1

ID: C26952T1

ID: D00291T1

9U-6956 Water Pump Seal InstallerSMCS Code: 1371-010, 0708Model: 3408 and 3412 Marine EnginesWarranty: Six Months

Used to remove and install ceramic seals on most pumps that use a 5N-6055 Seal Group

Used with 1U-8306 Socket-Spanner for rebuilding 6I-1898 and 4C-3613 Water Pumps

One-piece design eliminates need for second tool

Large end of driver installs seals greatly reduces chances of damage

Handle end of driver removes old ceramic seal

Overall length: 180 mm (7.1 inch)

Large diameter: 70.0 mm (2.75 inch)

ID: C66666T1

221-8647 Seal InstallerSMCS Code: 1355-012, 0708Model: Most Caterpillar EnginesWarranty: Six Months

Used to install thermostat seal in housing

Top portion of installer fits into housing and acts as a guide Lower portion slides through guide portion to install seals accurately and efficiently

Lower portion bolts to handle using a 2D-4534 Bolt (38-16)

Knurled handle makes installer easier to hold

Temporary StrainersSMCS Code: 1350-046Model: 3400, 3500, 3600 Family Engines

Warranty: Six Months

Convenient to install in coolant lines on 3600, 3500 and some 3400 Family Engines

Filter particles larger than 116 inch diameter

Used during initial startups and after overhauls

Meant to be removed from cooling system before engine returned to service

Composi tion stainless steel

Perforations 116 inch diameter

Pipe si ze 4C-9045 Tempor ar y Strainer, 4 inch4C-9046 Temporary Strainer, 5 inch4C-9047 Temporary Strainer, 6 inch

125-5597 Mounting BarSMCS Code: 1379-017Model: 3406E Marine EngineWarranty: Six Months

Used to hold heat exchanger plates in alignment during disassembly and assembly

Makes repair work faster and easier

Hex end 34 inch

Outside diameter 29.75 mm (1.171 in)

Threaded end 12-13


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ID: D01204T1

ID: D00717T1

ID: C66986T1

237-9608 Mounting BarSMCS Code: 1000-016, 0700, 0701, 0708Model: C-18Warranty: Six Months

Used to preload aftercooler plates for assembly

Makes repair work easier and faster

Two bars are typically used per aftercooler

169-4309 Mounting BarSMCS Code: 1000-016, 0700, 0701, 0708Model: 3412 HEUI Marine EnginesWarranty: Six Months

Used to align heat exchanger plates during disassembly andassembly

Makes heat exchanger repair work easier and faster

Two guides are typically used per heat exchanger

ReferenceSENR5031 Disassembly and Assembly Manual

Hex end 34 inch

Outside diameter 29.75 mm (1.171 in)

Threaded end 58-11

Crankshaft, Main Bearings and Flywheel

Crankshaft Gear Installation ToolsSMCS Code: 1204-012Model: Caterpillar EnginesWarranty: Six Months

Used to install crankshaft gears on most engines with tool setup illustrated

ID: C05369T1


1 5H-1275 Stud

2 1B-4206 Nut

3 4D-3704 Washer

4 6V-3160 Hydraulic Puller

5 Adapter (5F-7339, 5F-7342, 5H-0124, 5H-1276, or 5H-1277)

6 5H-1273 1 SleeveFT1410 Sleeve

1 Discontinued

Thread sizes of adapters (5) are as follows:

Part No Thread Size

5F-7339 34 inch NF Male x 58 inch NF Female

5F-7342 1 inch NF Male x 58 inch NF Female

5H-1274 114 inch NF Male x 58 inch NF Female

5H-1276 78 inch NF Male x 58 inch NF Female

5H-1277 1 1 38 inch NF Male x 58 inch NF Female

1 Discontinued


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FT3045 Angle BracketSMCS Code: 1353-037Model: 3516 Generator SetWarranty: None

NEW TOOL

Used to remove and install radiator

Clamps both segments of radiator core together to make it easier to handle

Material: SAE1020M Steel

ReferenceRENR5060 3500B Engine Disassembly and Assembly Manual

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ID: C55054T1

FT2632 InstallerSMCS Code: 1912-012, 0701Model: C10/C12 ADEM3 EnginesWarranty: None

Used to easily press crankshaft mounted timing ring into position

Fabricated from 6V-2108 Sleeve Tool by cutting slots into one face

Bar is used with existing bolts to push sleeve onto crankshaft

Sleeve material: SAE1025 tubing

Bar material: SAE1018 steel

ReferenceRENR2236 Special Instruction

ID: D00751T1

137-7293 Crank Gear PullerSMCS Code: 1204-011Model: 3116 and 3126 EnginesWarranty: Six Months

Used to remove 2W-8147 Gear from crankshaft

Saves time by allowing crankshaft gear to be removed without removing crankshaftfrom engine or engine from frame

Especially useful on 3126 Engines in motor home applications Weight: 3 kg (7 lbs)

All items in figure are included

FT1410 SleeveSMCS Code: 7201-017, 6228-010, 6230-017Model: Caterpillar EnginesWarranty: None

Replacement for 5H-1273 Sleeve


ID: D00933T1

FT1033 Puller AdapterSMCS Code: 1205-010Model: D8KWarranty: None

Used to facilitate removal of crankshaft pulley and damper on later5.4 inch bore, 6 cylinder vehicle engines and D8K Tractor


ID: D00938T1

FT0915 AdapterSMCS Code: 1205-010Model: 4.75 inch and 5.4 inch Bore EnginesWarranty: None

Used to facilitate removal of crankshaft pulley and hub on 4.75 inchand some 5.4 inch bore engines


ID: D00939T1


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5P-3546 Puller PlateSMCS Code: 3100-017, 5068-017, 3268-017, 3271-017Model: D10, D11N, 245B, 992CWarranty: Six Months

Used to remove 9S-3013 Crankshaft Gear on D343 and 1693 Engines

Used with 6V-3160 Hydraulic Puller, 9M-6592 Guide, three 6F-4991 Bolts, and three 7F-1926 Bolts

ID: A16275T1

FT1104 Drill Fixture Fixture

FT1120 Chip DeflectorSMCS Code: 1204-011Model: 1674Warranty: None

Used to remove crankshaft gear on 1674 Engine without removingcrankshaft from engine

FT1104 Drill Fixture assembled to crankshaft flange so that drill bushingis aligned with key which positions crankshaft gear; gear removed bydrilling partially through gear with solid carbide or carbide- tipped drill;after fixture removed, chisel can be used to break gear from crankshaft

FT1120 Chip Deflector bent to fit under end of crankshaft before drilling is started

ID: D00944T1

FT-1120

FT-1104

ID: D00945T1

ID: D00950T1


Engine Tools

Air

Coolin

CrankshBearings and

Cylinda


Eand Ignit

Lub

Engine T

Fuel System T

Fuel Systean

Pistons, RConnect

Camshaft anGe

Starting

Engine LiPo

3600 Eng

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FT1342 Guide BoltsSMCS Code: 1156-010, 1204-010Model: 3408, 3408B, 834B, 988BWarranty: None

Used to hold crankshaft gear in position when removing and installing flywheel on enginesprior to 48W-1713 in 988B Wheel Loadersif tools are not used, gear can fall off

crankshaft and cause damage

On engines beginning with 48W-1713, fabricated tools not required becausecast bosses in flywheel housing prevent gear from falling

Two required


FT1576 Puller PlateSMCS Code: 1204-010Model: D10Warranty: None

Used with 9M-6592 Guide and three 1K-9418 Bolts to remove crankshaft gear on D346, D348 and D349 Engines Can be fabricated from dimensions given in Detail A, or by modifying 5P-3546 Puller Plate

with dimensions given in Detail B

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32/301

ID: A73571T1

FT1587 Cold Solvent TankSMCS Code: 1202-070Model: Caterpillar EnginesWarranty: None

Cold solvent cleaning of crankshafts needed during reconditioning of enginesand after crankshafts have been ground

Sized specifically to clean crankshafts; takes less floor space than commercially availablecold solvent tanks that are large enough to clean crankshafts used in most Caterpillar Engines

Equipped with pump and filter to remove debris from solvent during use; filter reducessolvent replacement cost; with installation of tee fitting at pump outlet, a hose canbe added to flush passages in crankshaft

Pair of 5P-8637 Crankshaft Supports can be used in tank to make it easierto turn crankshaft during cleaning

Capacity: 400 liters (105.6 U.S. gallons) when filled with solvent to depth of 254 mm (10 inch)

ID: D00998T1

ID: B46825-1T1

5P-8637 Crankshaft Support GroupSMCS Code: 1202-040Model: Caterpillar EnginesWarranty: Six Months

V-block-type supports used to inspect crankshafts for bend (two support groups required)

Replaceable plastic bearing pads will not damage crankshaft

ReferenceSEBF8054 Guideline for Reusable Parts

ID: A63387-1T1

Part No. Description Quantity

7F-7836 Screw 4

5P-8636 Pad 2

2H-6120 Screw 3

0S-0509 Bolt 2

5P-8718 BrakeSaver Rotor SupportSMCS Code: 1155-010, 1155-017Model: 3406, 3406B, 3408, 3408BWarranty: Six Months

Used to prevent damage to seals during BrakeSaver removal and installationon 3400 Series Engines

Attached to engine with four 0S-1594 Bolts

Replaces 9N-0046 design changes


Engine Tools

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6V-6035 Hardness TesterSMCS Code: 1202-040Model: Caterpillar EnginesWarranty: Six Months

Used to check crankshaft journal hardness before and after journals are

herramientas motores cat

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