siemens desgasifier

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7/28/2019 Siemens Desgasifier http://slidepdf.com/reader/full/siemens-desgasifier 1/18 Copyright © Siemens AG 2009. All rights reserved. Siemens IGCC and Gasification Activities: North America & China Harry Morehead Manager IGCC & Gasification Sales and Marketing, Americas 2009 Gasification Technologies Conference Colorado Springs, CO October 6, 2009

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Page 1: Siemens Desgasifier

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Copyright © Siemens AG 2009. All rights reserved.

Siemens IGCC and Gasification

Activities: North America & ChinaHarry MoreheadManager IGCC & Gasification Sales and Marketing, Americas

2009 Gasification Technologies ConferenceColorado Springs, COOctober 6, 2009

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Page 2 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Siemens Energy:

from primary energy to power distribution

Longer Term World Energy Megatrends

• Increased energy demand worldwide

• Power supply in urban and rural areas

• Climate change

• Scarcity of fossil fuels

Siemens Energy Divisions

• Oil and Gas

• Fossil Power Generation• Renewable Energy• Energy Service• Power Transmission• Power Distribution

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Page 3 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Siemens Energy

Our Focus for Gasification Based Projects

CombinedCycle

FTSynthesis

MethanolSynthesis

 AmmoniaProduction

Syngas

(CO + H2)

Power 

Transportation

fuels

Methanol

 Ammonia /

Fertilizer 

Hydrogen

Lignite

IGCC

Chemicals and Synfuel

Production

Fuel Gas Island Applications

Fuelpreparation

Petcoke

 Air SeparationUnit

Gasifier Island

Gasifier 

CO Shift

Sulfur Removal

CO2 Removal

Refinery

residues

Biomass

Siemens Basic Engineering & Design Siemens Supply of Key Equipment

Coal

Siemens O&M Services

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Page 4 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Recent Siemens IGCC and Gasification Highlights

9 SFG-500 Gasifiers Shipped

7 SFG-500 gasifiers delivered to projects in China

2 SFG-500 gasifiers for Secure Energy at site

New IGCC / Gasification Contracts:

- Capital Power Corp., Genesee IGCC Facility(Power Block + Gasifier (2008))

- Tenaska, Taylorville Energy Center 

(3 +1 Gasifiers, Gasification Island FEED)- Summit Power, Texas Clean Energy Center 

(Air Permit Support)(Pending: FEED + Gasifiers + Power Block + O&M)

- Others Pending

- 9 FEEDs and 20 feasibility studies completedsince 2006

Agreement signed with Finnish JV to do

gasification tests on blends of peat and wood

New Siemens gasifier introduced today

Capital Power Corp, Genesee IGCC Facility

Courtesy of Capital Power Corp.

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Page 5 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Siemens Offices

Operating Units

Current Projects

Technology SelectedHQ Freiberg

Test Facility

JinCheng

Coal to Ammonia1000 MWth

NCPP

Coal toPolypropylene2500 MWth

Secure Energy

Coal to SNG,1000 MWth

AEC

Coal to UREA1000 MWth

Summit Power 

400 MWe IGCC+ Ammonia

China JV

GSP China

9 SFG-500 Gasifiers shipped

Technology selected and pre-selection in further projects

Vresova175 MWth, IGCCLiquid feedstockCOD 2008

Sustec, Schwarze Pumpe

200 MWth, 1984 - 2007

Siemens main Gasifier Activity Landscape

TenaskaHybrid IGCC(Power or SNG)

Capital Power Corp

270 MWe IGCC

Ferrexpo, Coal to SNG

500 MWth, Phase 1

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Page 6 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

SFG Gasification Islands Under Construction

Shenhua, NCPP Project, Phase 1

SFG–500MW

1 of 5 SFG-500 Gasifiers

July 2009

SFG-500 gasifier leaving the factory

May 2008

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Page 7 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

SFG Gasification Islands Under Construction

Shenhua, NCPP Project, Phase 1

Another view of one of the SFG-500 gasifiers

July 2009

View looking downstream of gasification island

July 2009

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Page 8 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Siemens Gasification Technology

Siemens Gasification Island Battery Limits

Equipment Supply

Feeder Vessel, Reactor, Burner 

Engineering PackagesPDP, BEDP

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Page 9 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Siemens Fuel Gasification

Technology: Cooling screen reactor 

HighlightsSFG Gasifier (> 2% ash)

Multi-fuel gasifier 

accepts a wide variety of fuels (e.g., bituminous &sub-bituminous coal, lignite, pet-coke, liquid wastes,biomass) with ash content of > 2%

Dry feeding

high efficiency

high carbon conversion rate (> 98%)

Cooling screen

short start-up / shut-down

low maintenance

high availability

Full quench

simple and reliable

ideal for CO sour shift

Pressurized

water inletPressurized water 

outlet

Fuel Oxygen, steam

Cooling

screen

Quench

water 

Granulated slag

Gas outlet

Burner 

Reactor 

1300 to

1800°C 

Quench

Pressurized

water inletPressurized water 

outlet

Fuel Oxygen, steam

Cooling

screen

Quench

water 

Granulated slag

Gas outlet

Burner 

Reactor 

1300 to

1800°C 

Quench

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Page 10 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

500 MW

100-130.000 Nm3 /h(H2+CO)

1200 MW

250-290.000 Nm3 /h(H2+CO)

Siemens SFG-1200 Gasifier 

Optimized for IGCC and chemical applications

Technical Features of SFG-1200:

¾ 3.500 – 4.000 t/d feed (hard coal, petcoke)

¾ Dry feed, cooling screen design,full water quench

¾  Approx. 250 - 290,000 Nm3/h Syngas (CO+H2)output

¾ 3 burners, top mounted, central pilot burner configuration (used at Schwarze Pumpe)

Economic Benefits:

¾ Lower $/Nm3 for H2 + CO production

¾ For IGCC, each SFG-1200 is optimized to work

with one advanced F-class GT

The SFG-1200 is available for commercial bidding

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Page 11 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Siemens Fuel Gasification

Complete Life Cycle Support

Parts, Maintenance,

Diagnostics, O&M

Technical Field Assistance

Construction

Critical GasificationEquipment Supply

Licensing

Detailed Engineering

Gasification Tests Engineering Packages(Process Design & Basic Engineering

Design Package)

Feasibility Studies

Start-up and OperationProject ExecutionProject Evaluation &

Technology Selection

SiemensOthers

OEM for key gasification island components: Burner, Gasifier, Feeder Vessel, Burner Management and Safety System

Process engineering/license and basic engineering service provider 

Service provider for gasification island scope, using the Siemens Energy service

infrastructure

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Page 12 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Siemens Fuel Gasification Technology

Verified Performance with Different Feedstocks

More than 100 gasification tests performed

with more than 60 different feedstocks

including coals from Australia, Germany,

Canada, South Africa, China,…

Anthracite

Bituminous coals

Sub-bit. coals

Lignite

Petcoke

Tar oils

Biomass

Siemens Gasification Test Facility

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Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Features:

¾ Test alternative coal flow

measurement technologies

¾ Investigate fluidization behavior under elevated pressure conditions

¾ Optimize lock hopper load/unloadcycles

¾ Test alternative dry feedingsystems

¾ Validation of Supplier Equipment /Instrumentation

¾ Operating pressure: 30 bar ¾ Coal mass flow rate: 300 t/d

Siemens Fuel Gasification Technology

Feed System Test Facility

Bunker 

Lock Hoppers

Feeder Vessel

ReceivingVessel

Gas Buffer 

Fueling Port

36m

FeedingLine

Technology development and testing done under near commercial scale conditions

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Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

60 Hz IGCC Power Island Solutions

SGT6-PAC 5000F

232 MWe GT-G for low-BTU fuel

applications (ISO conditions) 15 ppm NOx

Can be integrated with wide range of 

gasifiers operating with a broad

range of feedstocks

SGCC6-5000F 2X1 and 1X1

630 and 300 MWe power block

concepts

Based on standard SCC6-5000F 2X1and 1X1

Four IGCC Project Pre-FEEDs

Completed, One FEED in progress

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Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Cycle Optimization is Critical to FEED Success

Optimizing NOx emissions atgas turbine exit vs. stack canreduce capital cost andimprove operating flexibility

Sharing water treatmentsystems can lower capital cost

Water / Steam optimizationbetween the process islandand power block is an iterative

process that takes time andgood communications to dowell

Siemens SGCC6-5000F 1x1

Power Block

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Page 16 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Today’s Fuel Flexible SGT6-5000F

Siemens IGCC Experience Base Full Scale Test Facilities

94%Fleet Availability

201 Units in Operation

• Based on provenstandard product andfleet experience

• Lessons learned fromprior and current IGCCplants are the foundationfor adaptations for IGCC

•Full scale testing formsthe basis for newtechnologyimprovements

SGT6-5000F for IGCC Applications

Combustion System

New combustion system for 

IGCC based on existingSiemens Diffusion Flame

technology

Casing

Use existing accessport for air extraction /

integration purposes

Auxiliary Systems

Fuel handling

auxiliaries and

engine control

system modified for 

IGCC application

Testing with high H2

syngas completed

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Page 17 Energy Sector  

Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Conclusions

Near term global demand for gasification

based solutions is focused on projects that

produce high value products and canaddress climate change now

Using EOR for CO2 storage

Economic hurdles still exist for gasification

based projects that the next wave of projectswill address

Government financial support will helpaccelerate deployment

Longer term energy megatrends will drive

demand for gasification based solutions for 

power, chemicals and clean transportation

liquids

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Copyright © Siemens AG 2009. All rights reserved.

October 6, 2009 2009 Gasification Technologies Conference

Disclaimer 

This document contains forward-looking statements and information – that is, statements related to future, not past, events.These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”, “plans”,“believes”, “seeks”, “estimates”, “will” or words of similar meaning. Such statements are based on our current expectations

and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which arebeyond Siemens’ control, affect its operations, performance, business strategy and results and could cause the actualresults, performance or achievements of Siemens worldwide to be materially different from any future results, performance or achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise,among others, from changes in general economic and business conditions, changes in currency exchange rates and interestrates, introduction of competing products or technologies by other companies, lack of acceptance of new products or servicesby customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailedinformation about certain of these factors is contained in Siemens’ filings with the SEC, which are available on the Siemens

website, www.siemens.com and on the SEC’s website, www.sec.gov. Should one or more of these risks or uncertaintiesmaterialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described in therelevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemensdoes not intend or assume any obligation to update or revise these forward-looking statements in light of developments whichdiffer from those anticipated.

Trademarks mentioned in this document are the property of Siemens AG, its affiliates or their respective owners.