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    jchvacglobal.com

    Indirect-Fired Heating and Cooling

    450 to 4,000 MBH (113 to 1,010 Mcal/hr) Output

    Series SDF-AFAxial Flow Forced Air Turnover System

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    Low-Cost Heating/Cooling Solutionsfor Commercial and Industrial Applications

    The Series SDF-AF is a packaged axial flow forced air turnover system for heating, cooling or ventilation, delivering high volume, low

    velocity air for quiet operation in large volume commercial / industrial warehousing and production facilities. It can reduce heating and

    cooling costs by up to 40% over traditional conditioning systems and its packaged design installs quickly, requires no ductwork and is

    easy to maintain. The SDF-AF energy-efficient axial fans provide air turnover rates of 1 to 4 times each hour mixing the air thoroughly

    for uniform temperature and humidity from floor to ceiling.

    Flexible Fuel Burning Options

    The SDF-AF incorporates standard fuel burning equipment that utilizes a forced draft combustion

    system. Fuel options include natural gas, LPG and CS #2 fuel oil as well as combination fuel

    input arrangements. The SDF-AF can also be configured for high elevation operation and low

    emission performance applications.

    The Most Trusted Name in the Industry

    Jackson & Church HVAC Global provides a diverse offering of packaged indirect-fired duct heating

    and cooling systems for use in industrial and commercial comfort applications. Throughout the

    world, Jackson & Church HVAC Global products provide reliable service at sustained operating

    efficiencies meeting or exceeding established industry codes and standards.

    Traditional Heating Systems

    Air stratification is a condition where air, at different temperatures,

    form layers within the building space trapping warm air at higher

    elevations. The warmer air, therefore, cannot re-circulate throughout

    the remainder of the building, creating a greater demand on the

    system to maintain space comfort.

    Series SDF-AF

    The Series SDF-AF draws in the colder air at the ground level,

    heating or cooling the air and returning it to the space through a

    large supply air discharge plenum to create a highly efficient air

    flow pattern. The result is temperature uniformity for greater space

    comfort that is both quiet and cost efficient.

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    Nomenclature

    Series SDF-AF Design Features

    Self-Contained For Easy Installation

    Jackson & Church HVAC Global Series SDF-AF packaged axial flow

    forced air turnover systems are specifically suited for continuous

    air recirculation operation in industrial and commercial space

    comfort heating and cooling applications. The SDF-AF conditions

    both outside and return air, and can be configured as a completely

    self-contained system eliminating the need for ductwork to deliver

    tempered air.

    Engineered for Todays Demanding Applications

    The SDF-AF includes a high-efficiency stainless steel air heat

    exchanger furnace that provides even heat release rates to assure

    reduced material stress. Oversized outside/return air inlet and supply

    air discharge plenums deliver large volume CFM (m/min) under

    low velocity for reduced noise operation. Continuous-operation

    design eliminates air stratification in large volume industrial and

    commercial spaces preventing thermal barriers of layered stratified

    air resulting in uniform temperature and humidity levels.

    450 to 4,000 MBH (113 to 1,010 Mcal/hr) Output

    45/75, 50/7560/125, 75/12585/170, 100/170

    125/250, 150/250175/340, 175/400200/340, 200/400

    225/500, 225/600250/500, 250/600275/600, 300/600

    300/850, 300/1000325/850, 325/1000350/850, 350/1000

    375/850, 375/1000400/850, 400/1000

    XX- NANG- Natural GasLP- LPG

    O2- CS #2 Fuel OilGO- NG / Oil (2)LO- LPG / Oil (2)HW- Hot Water Coil (3)EC- Electric Coil (4)SC- Steam Coil (3)

    X- NA2- 2-Stage3- 3:1 TDR (5)4- 10:1 TDR (5)

    FU- Floor Upright

    P- Fixed PanelS- ScreenA- Aluminum FIlterD- Disposable Filter

    P- Fixed PanelS- Screen

    X- NA1- 45 Left2- 45 Right3- 90 Left (8)4- 90 Right (8)5- Vertical (8)

    X- NA2- Position4- Position

    X- NA1- Chilled Water Coil (9)2- Direct Expansion Coil (9)3- 5 (1.5m) Extended Plenum4- 10 (3m) Extended Plenum5- 15 (4.5m) Extended Plenum6- 20 (6m) Extended Plenum (107- SA OA Plenum8- Weather CasingNotes:

    (1) May be additionally suffixed to indicate reduced MBH output

    (2) Manual fuel changeover

    (3) Suffix with MBH capacity

    (4) Suffix with kW capacity

    (5) Full modulation sequence turn-down ratio / fuel burner option 4 available with NG / LP only

    (6) RA inlet screen SSSS standard

    (7) SA discharge screen SSSS standard

    (8) Limited to WP construction only

    (9) Suffix with ton capacity- SA plenum A coil available, consult factory

    (10) (2) 10 (3m) extended plenum section maximum

    Liberal volume

    combustion chambe

    Reversing chambe

    Gas-tight bolted fluegas exit assembly

    Optional induced draft fan

    Condensate drain

    connection

    Forced-draft fuel

    burning equipment

    Available Options Enhance Performance

    The SDF-AF packaged axial flow forced air turnover systems arrive

    complete with many standard performance and safety features. An

    optional induced draft fan facilitates a negative pressure condition

    within the combustion chamber. This assures combustion stability

    and aids in preventing escape of flue gases to tempered space in

    the event of heat exchanger integrity failure. The flexible design

    permits optional steam, hot water and electric coil heating as welas chilled water and direct expansion coil cooling mediums.

    Meets or Exceeds Stringent Industry Standards

    Jackson & Church HVAC Global Series SDF-AF packaged axia

    flow forced air turnover systems are designed, constructed and

    evaluated to meet or exceed industry standards. The product is an

    NFPA classified Category IV appliance and is available as a cETLus

    Listed package. Other available compliance standards include

    UL, FM Global, GAP and construction suitable for use in NEMA

    classified indoor or outdoor non-hazardous locations.

    Series MBH Output Fuel Fuel Configuration Return Air Supply Air ID Fan Damper OAI Options CFM (1) Burner System Plenum (6) Plenum (7) DIscharge Options Location

    SDF-AF 350/1000 NG 3 FU S S S P S S S P 1 2 4 X

    X- NA1- OA Inlet2- OA Inlet Damper

    3- RA Inlet Damper4- OA & RA Damper

    Heavy-gauge stainless steeheat exchanger construction

    Air Flow

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    Notes :(1) Natural Gas - HHV 1,000 BTU-CF (8,916 Kcal/m)

    LPG - HHV 2,500 BTU-CF (22,290 Kcal/m)

    CS Light Oil - HHV 140,000 BTU-US Gallon (9,340 Kcal/l)

    (2) ACFM at 500F (260C)

    (3) 120V-1PH-60Hz Control Circuit Transformer Optional

    (4) Optional

    (5) Other 3-Phase Voltages Available

    (6) UL Compliance to 2500 MBH InputGAP Compliance - Consult Factory

    (7) Damper Option 1 - Add 1 (2.5cm) Flange to Dimension E

    (8) Damper Option 2 - Add 6 (15cm) to Dimension E

    (9) Damper Option 3 - Add 8 (20cm) to Dimension F / G

    Less ID Fan - 12 (30.48cm)

    Less ID Fan - 14 (35.56cm)

    Information contained herein is provided for general information purposes only, not to be relied upon for final

    fabrication or arrangement configuration.

    Federal, state, local and provincial Jurisdictions Having Authority (JHA) may mandate certain requirements and/or

    clearances not incoporated herein.

    All dimensions and weights are approximate, subject to change without notice, and typographical error.

    AESYS reserves the right, without limitation, to change information contained herein due to product revisions,

    manufacturing processes, component technology and/or project specification.

    FRONT ELEVATIONLEFT ELEVATION

    SUPPLY AIR

    (SA) PLENUM

    INDIRECT-FIREDDUCT FURNACE

    AXIAL FAN SECTION

    RETURN AIR

    (RA) PLENUM

    BREAKPOINT - DISASSEMBLED SECTIONAL SHIPMENT

    D

    Q

    N/P

    S

    R

    T

    U

    E

    B

    C

    K

    J

    H

    G

    A

    F

    ID FAN

    FUEL BURNER

    SUPPLY AIR SUPPLY AIR

    RETURN AIR RETURN AIR

    Nominal Ratings Units Series SDF-AF Model Number

    Sea Level to2000FT (610m)

    US-IP SI SDF-AF-45/75 SDF-AF-50/75 SDF-AF-60/125 SDF-AF-75/125 SDF-AF-85/170 SDF-AF-100/170

    Output

    Gross Output MBH Mcal/hr 450 113.64 500 126.26 600 151.52 750 189.39 850 214.65 1000 252.53

    Max. Standard

    Air DeliveryCFM m/min 7500 212.40 7500 212.40 12500 354.00 12500 354.00 17000 481.44 17000 481.44

    Temperature Rise F C 55 30.56 62 34.44 44 24.44 55 30.56 46 25.56 54 30.00

    Fuel InputRate (1)

    Natural Gas CFH m/hr 562 15.92 625 17.70 750 21.24 937 26.54 1062 30.08 1250 35.40

    LPG CFH m/hr 225 6.37 250 7.08 300 8.50 375 10.62 425 12.04 500 14.16

    CS Light Oil GPH l/hr 4 15.14 4.5 17.03 5.3 20.06 6.7 25.36 7.5 28.39 8.9 33.69

    SS HXFireside

    Data

    FSHS Total SF m 97.6 9.07 97.6 9.07 128.8 11.97 128.8 11.97 152.5 14.17 152.5 14.17

    Furnace Volume CF m 8.3 0.24 8.3 0.24 11.9 0.34 11.9 0.34 14.5 0.41 14.5 0.41

    Furnace Heat

    Release RateMBH/CF Mcal/m 67.7 604.10 75.3 671.91 63 562.16 78.7 702.25 73.2 653.17 86.2 769.18

    Combustion Air

    RequirementCFM/MBH m/min / Mcal/hr 112.4 12.61 125 14.02 150 16.82 187.4 21.02 212.4 23.82 250 28.04

    ID Fan Fresh Air

    RequirementSCFM S m/min 54 1.53 60 1.70 72 2.04 90 2.55 102 2.89 120 3.40

    Flue Gas

    Flow Rate (2)ACFM A m/min 215.4 6.10 239.5 6.78 287.5 8.14 359.2 10.17 407.1 11.53 479.2 13.57

    Flue Gas

    Flow Velocity (2)FPM m/min 617.1 188.09 686.2 209.15 527.5 160.78 659 200.86 746.9 227.65 879.2 267.97

    Electrical

    NG/LP Forced

    Draft Fuel Burner (3)

    HP kW 0.25 0.19 0.25 0.19 0.33 0.25 0.33 0.25 0.33 0.25 0.33 0.25

    V-PH-Hz 120-1-60 120-1-60 120-1-60 120-1-60 120-1-60 120-1-60

    O2/GO/LO Forced

    Draft Fuel Burner (3)

    HP kW 0.33 0.25 0.33 0.25 0.33 0.25 0.33 0.25 0.33 0.25 0.33 0.25

    V-PH-Hz 120-1-60 120-1-60 120-1-60 120-1-60 120-1-60 120-1-60

    Induced Draft Fan

    Direct Drive (4)

    HP kW 0.25 0.19 0.25 0.19 0.25 0.19 0.25 0.19 0.25 0.19 0.25 0.19

    V-PH-Hz 120-1-60 120-1-60 120-1-60 120-1-60 120-1-60 120-1-60

    Axial Fan - Belt Drive

    QTY - HP QTY - kW 2 - .75 2 - .56 2 - .75 2 - .56 2 - 1 2 - .75 2 - 1 2 - .75 2 - 2 2 - 1.49 2 - 2 2 - 1.49

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    SONES 14 14 13.5 13.5 12 12

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    Series SDF-AF: 450 to 1,000 MBH (113 to 252 Mcal/hr)

    RA INLET AND SA

    DISCHARGE ORIENTATION

    RA INLET DRAW-THROUGH

    DX COILS (OPTION)

    SA OA PLENUM

    (OPTION)

    RA INLET PERIMETERFILTER RACKS

    (OPTION)

    EXTENDED PLENUM(OPTION)

    S8S7

    S6

    E + 4-1/8"A + 4-1/8"

    A

    A

    E

    E

    L

    M

    Q

    R3

    R2R1

    R4

    S5

    Nominal Dimensions Units Physical Dimensions

    Description US-IP SI SDF-AF-45/75 SDF-AF-50/75 SDF-AF-60/125 SDF-AF-75/125 SDF-AF-85/170 SDF-AF-100/170

    Lengths

    A Casing Overall inch cm 69.125 175.58 69.125 175.58 69.125 175.58 69.125 175.58 81.125 206.06 81.125 206.06

    B Induced Draft Fan inch cm 15.875 40.32 15.875 40.32 15.875 40.32 15.875 40.32 15.875 40.32 15.875 40.32

    C Forced Draft Burner inch cm 26 66.04 26 66.04 26 66.04 26 66.04 26 66.04 26 66.04

    D Turbulator Pull inch cm 24 60.96 24 60.96 24 60.96 24 60.96 30 76.20 30 76.20

    Widths

    E Casing Overall inch cm 30.125 76.52 30.125 76.52 39.125 99.38 39.125 99.38 39.125 99.38 39.125 99.38

    Heights

    F Casing Overall inch cm 121.125 307.66 121.125 307.66 133.125 338.14 133.125 338.14 147.125 373.70 147.125 373.70

    G RA Inlet Plenum inch cm 48 121.92 48 121.92 50 127.00 50 127.00 47 119.38 47 119.38

    H Axial Fan Section inch cm NA NA NA NA NA NA NA NA 10 25.40 10 25.40

    J Duct Furnace Section inch cm 43.125 109.54 43.125 109.54 51.125 129.86 51.125 129.86 51.125 129.86 51.125 129.86

    K SA Discharge Plenum inch cm 30 76.20 30 76.20 32 81.28 32 81.28 39 99.06 39 99.06

    L Extended Plenum (4) ft m Maximum (2) 10 (3m) Extended Plenum Sections

    M SA OA Plenum (4) inch cm 16 40.64 16 40.64 18 45.72 18 45.72 20 50.80 20 50.80

    Connections

    N Induced Draft Fan inch cm 6.5 x 8.516.51 x

    21.596.5 x 8.5

    16.51 x

    21.596.5 x 8.5

    16.51 x

    21.596.5 x 8.5

    16.51 x

    21.596.5 x 8.5

    16.51 x

    21.596.5 x 8.5

    16.51 x

    21.59

    PMin Flue Gas

    Breechinginch cm 8 20.32 8 20.32 10 25.40 10 25.40 10 25.40 10 25.40

    Q Natural Gas / LPG NPS DN 1 25 1 25 1 25 1 25 1 25 1 25

    Q (6)Gas Pressure Required

    (Min-Max)wc cm wc 5 - 27

    12.7 -

    68.585 - 27

    12.7 -

    68.586 - 27

    15.24 -

    68.586 - 27

    15.24 -

    68.589 - 27

    22.86 -

    68.5811 - 27

    27.94 -

    68.58

    R CS Light Oil PumpQTY

    - NPS

    QTY

    - DN2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8

    S Condensate DrainQTY

    - NPS

    QTY

    - DN

    2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15

    T OA Inlet ID (7) (8) inch cm 22.5 x 6557.15 x

    165.122.5 x 65

    57.15 x

    165.128 x 65

    71.12 x

    165.128 x 65

    71.12 x

    165.133.5 x 77

    83.82 x

    195.5833.5 x 77

    83.82 x

    195.58

    U RA Inlet Damper (9) inch cm 18 x 4545.72 x

    114.318 x 45

    45.72 x

    114.327 x 45

    68.58 x

    114.327 x 45

    68.58 x

    114.327 x 57

    68.58 x

    144.7827 x 57

    68.58 x

    144.78

    Shipment

    Ship Weight Lbs Kg 1300 589.67 1300 589.67 1775 805.13 1775 805.13 2200 997.90 2200 997.90

    Disassembled

    Sectional ShipmentQTY 3 3 3 3 3 3

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    Notes :(1) Natural Gas - HHV 1,000 BTU-CF (8,916 Kcal/m)

    LPG - HHV 2,500 BTU-CF (22,290 Kcal/m)

    CS Light Oil - HHV 140,000 BTU-US Gallon (9,340 Kcal/l)

    (2) ACFM at 500F (260C)

    (3) 120V-1PH-60Hz Control Circuit Transformer Optional

    (4) Optional

    (5) Other 3-Phase Voltages Available

    (6) UL Compliance to 2500 MBH Input GAP Compliance - Consult Factory

    (7) Damper Option 1 - Add 1 (2.5cm) Flange to Dimension E

    (8) Damper Option 2 - Add 6 (15cm) to Dimension E

    (9) Damper Option 3 - Add 8 (20cm) to Dimension F / G

    Information contained herein is provided for general information purposes only, not to be relied upon for final

    fabrication or arrangement configuration.

    Federal, state, local and provincial Jurisdictions Having Authority (JHA) may mandate certain requirements and/or

    clearances not incoporated herein.

    All dimensions and weights are approximate, subject to change without notice, and typographical error.

    AESYS reserves the right, without limitation, to change information contained herein due to product revisions,

    manufacturing processes, component technology and/or project specification.

    FRONT ELEVATIONLEFT ELEVATION

    SUPPLY AIR

    (SA) PLENUM

    INDIRECT-FIREDDUCT FURNACE

    AXIAL FAN SECTION

    RETURN AIR

    (RA) PLENUM

    BREAKPOINT - DISASSEMBLED SECTIONAL SHIPMENT

    D

    Q

    N/P

    S

    R

    T

    U

    E

    B

    C

    K

    J

    H

    G

    A

    F

    ID FAN

    FUEL BURNER

    SUPPLY AIR SUPPLY AIR

    RETURN AIR RETURN AIR

    Nominal Ratings Units Series SDF-AF Model Number

    Sea Level to2000FT (610m)

    US-IP SI SDF-AF-125/250 SDF-AF-150/250 SDF-AF-175/340 SDF-AF-175/400 SDF-AF-200/340 SDF-AF-200/400

    Output

    Gross Output MBH Mcal/hr 1250 315.66 1500 378.79 1750 441.92 1750 441.92 2000 505.05 2000 505.05

    Max. Standard

    Air DeliveryCFM m/min 25000 708.00 25000 708.00 34000 962.88 40000 1132.80 34000 962.88 40000 1132.80

    Temperature Rise F C 46 25.56 55 30.56 48 26.67 40 22.22 54 30.00 46 25.56

    Fuel InputRate (1)

    Natural Gas CFH m/hr 1562 44.24 1875 53.10 2187 61.94 2187 61.94 2500 70.80 2500 70.80

    LPG CFH m/hr 625 17.70 750 21.24 875 24.78 875 24.78 1000 28.32 1000 28.32

    CS Light Oil GPH l/hr 11.1 42.02 13.4 50.72 15.6 59.05 15.6 59.05 17.8 67.38 17.8 67.38

    SS HXFireside

    Data

    FSHS Total SF m 217 20.16 217 20.16 257.9 23.96 257.9 23.96 257.9 23.96 257.9 23.96

    Furnace Volume CF m 22.3 0.63 22.3 0.63 34.6 0.98 34.6 0.98 34.6 0.98 34.6 0.98

    Furnace Heat

    Release RateMBH/CF Mcal/m 70 624.62 84 749.54 63.2 563.94 63.2 563.94 72.2 644.25 72.2 644.25

    Combustion Air

    RequirementCFM/MBH m/min / Mcal/hr 312.4 35.03 375 42.06 437.4 49.05 437.4 49.05 500 56.07 500 56.07

    ID Fan Fresh Air

    RequirementSCFM S m/min 120 3.40 144 4.08 168 4.76 168 4.76 192 5.44 192 5.44

    Flue Gas

    Flow Rate (2)ACFM A m/min 598.7 16.96 718.7 20.35 838.3 23.74 838.3 23.74 958.3 27.14 958.3 27.14

    Flue Gas

    Flow Velocity (2)FPM m/min 762.2 232.31 915 278.88 1067.3 325.30 1067.3 325.30 1220.1 371.87 1220.1 371.87

    Electrical

    NG/LP Forced

    Draft Fuel Burner (3)

    HP kW 0.33 0.25 0.33 0.25 0.5 0.37 0.5 0.37 0.75 0.56 0.75 0.56

    V-PH-Hz (5) 120-1-60 120-1-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    O2/GO/LO Forced

    Draft Fuel Burner (3)

    HP kW 0.75 0.56 0.75 0.56 0.75 0.56 0.75 0.56 1.5 1.12 1.5 1.12

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    Induced Draft Fan

    Direct Drive

    HP kW 0.75 0.56 0.75 0.56 0.75 0.56 0.75 0.56 0.75 0.56 0.75 0.56

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    Axial Fan - Belt Drive

    QTY - HP QTY - kW 2 - 3 2 - 2.24 2 - 3 2 - 2.24 2 - 3 2 - 2.24 2 - 5 2 - 3.73 2 - 3 2 - 3.73 2 - 5 2 - 3.73

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    SONES 13 13 14 22 14 22

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    Series SDF-AF: 1,250 to 2,000 MBH (315 to 505 Mcal/hr)

    RA INLET AND SA

    DISCHARGE ORIENTATION

    RA INLET DRAW-THROUGH

    DX COILS (OPTION)

    SA OA PLENUM

    (OPTION)

    RA INLET PERIMETERFILTER RACKS

    (OPTION)

    EXTENDED PLENUM(OPTION)

    S8S7

    S6

    E + 4-1/8"A + 4-1/8"

    A

    A

    E

    E

    L

    M

    Q

    R3

    R2R1

    R4

    S5

    Nominal Dimensions Units Physical Dimensions

    Description US-IP SI SDF-AF-125/250 SDF-AF-150/250 SDF-AF-175/340 SDF-AF-175/400 SDF-AF-200/340 SDF-AF-200/400

    Lengths

    A Casing Overall inch cm 88 223.52 88 223.52 100 254.00 100 254.00 100 254.00 100 254.00

    B Induced Draft Fan inch cm 18.25 46.36 18.25 46.36 18.25 46.36 18.25 46.36 18.25 46.36 18.25 46.36

    C Forced Draft Burner inch cm 30 76.20 30 76.20 30 76.20 30 76.20 30 76.20 30 76.20

    D Turbulator Pull inch cm 30 76.20 30 76.20 36 91.44 36 91.44 36 91.44 36 91.44

    Widths

    E Casing Overall inch cm 50 127.00 50 127.00 50 127.00 50 127.00 50 127.00 50 127.00

    Heights

    F Casing Overall inch cm 162.5 412.75 162.5 412.75 162.5 412.75 162.5 412.75 162.5 412.75 162.5 412.75

    G RA Inlet Plenum inch cm 50 127.00 50 127.00 50 127.00 50 127.00 50 127.00 50 127.00

    H Axial Fan Section inch cm 15 38.10 15 38.10 15 38.10 15 38.10 15 38.10 15 38.10

    J Duct Furnace Section inch cm 64 162.56 64 162.56 64 162.56 64 162.56 64 162.56 64 162.56

    K SA Discharge Plenum inch cm 33.5 85.09 33.5 85.09 33.5 85.09 33.5 85.09 33.5 85.09 33.5 85.09

    L Extended Plenum (4) ft m Maximum (2) 10 (3m) Extended Plenum Sections

    M SA OA Plenum (4) inch cm 18 45.72 18 45.72 18 45.72 18 45.72 18 45.72 18 45.72

    Connections

    N Induced Draft Fan inch cm 8.5 x 1221.59 x

    30.488.5 x 12

    21.59 x

    30.488.5 x 12

    21.59 x

    30.488.5 x 12

    21.59 x

    30.488.5 x 12

    21.59 x

    30.488.5 x 12

    21.59 x

    30.48

    PMin Flue Gas

    Breechinginch cm 12 30.48 12 30.48 12 30.48 12 30.48 12 30.48 12 30.48

    Q Natural Gas / LPG NPS DN 1.25 32 1.25 32 1.25 32 1.25 32 1.5 40 1.5 40

    Q (6)Gas Pressure Required

    (Min-Max)wc cm wc 8 - 27

    20.32 -

    68.5811 - 27

    27.94 -

    68.5815 - 27

    38.1 -

    68.5815 - 27

    38.1 -

    68.5815 - 27

    38.1 -

    68.5815 - 27

    38.1 -

    68.58

    R CS Light Oil PumpQTY

    - NPS

    QTY

    - DN2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8

    S Condensate DrainQTY

    - NPS

    QTY

    - DN

    2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15

    T OA Inlet ID (7) (8) inch cm 28 x 8471.12 x

    213.3628 x 84

    71.12 x

    213.3628 x 96

    71.12 x

    243.8428 x 96

    71.12 x

    243.8428 x 96

    71.12 x

    243.8428 x 96

    71.12 x

    243.84

    U RA Inlet Damper (9) inch cm 38 x 6496.52 x

    162.5638 x 64

    96.52 x

    162.5638 x 76

    96.52 x

    193.0438 x 76

    96.52 x

    193.0438 x 76

    96.52 x

    193.0438 x 76

    96.52 x

    193.04

    Shipment

    Ship Weight Lbs Kg 3500 1587.57 3500 1587.57 4225 1916.43 4250 1927.77 4225 1916.43 4250 1927.77

    Disassembled

    Sectional ShipmentQTY 3 3 3 3 3 3

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    Notes :(1) Natural Gas - HHV 1,000 BTU-CF (8,916 Kcal/m)

    LPG - HHV 2,500 BTU-CF (22,290 Kcal/m)

    CS Light Oil - HHV 140,000 BTU-US Gallon (9,340 Kcal/l)

    (2) ACFM at 500F (260C)

    (3) 120V-1PH-60Hz Control Circuit Transformer Optional

    (4) Optional

    (5) Other 3-Phase Voltages Available

    (6) FM Compliance to 5000 MBH InputGAP Compliance - Consult Factory

    (7) Damper Option 1 - Add 1 (2.5cm) Flange to Dimension E

    (8) Damper Option 2 - Add 6 (15cm) to Dimension E

    (9) Damper Option 3 - Add 8 (20cm) to Dimension F / G

    Information contained herein is provided for general information purposes only, not to be relied upon for final

    fabrication or arrangement configuration.

    Federal, state, local and provincial Jurisdictions Having Authority (JHA) may mandate certain requirements and/or

    clearances not incoporated herein.

    All dimensions and weights are approximate, subject to change without notice, and typographical error.

    AESYS reserves the right, without limitation, to change information contained herein due to product revisions,

    manufacturing processes, component technology and/or project specification.

    FRONT ELEVATIONLEFT ELEVATION

    SUPPLY AIR

    (SA) PLENUM

    INDIRECT-FIREDDUCT FURNACE

    AXIAL FAN SECTION

    RETURN AIR

    (RA) PLENUM

    BREAKPOINT - DISASSEMBLED SECTIONAL SHIPMENT

    D

    Q

    N/P

    S

    R

    T

    U

    E

    B

    C

    K

    J

    H

    G

    A

    F

    ID FAN

    FUEL BURNER

    SUPPLY AIR SUPPLY AIR

    RETURN AIR RETURN AIR

    Nominal Ratings Units Series SDF-AF Model Number

    Sea Level to2000FT (610m)

    US-IP SI SDF-AF-225/500 SDF-AF-225/600 SDF-AF-250/500 SDF-AF-250/600 SDF-AF-275/600 SDF-AF-300/600

    Output

    Gross Output MBH Mcal/hr 2250 568.18 2250 568.18 2500 631.31 2500 631.31 2750 694.44 3000 757.58

    Max. Standard

    Air DeliveryCFM m/min 50000 1416.00 60000 1699.20 50000 1416.00 60000 1699.20 60000 1699.20 60000 1699.20

    Temperature Rise F C 42 23.33 35 19.44 55 30.56 38 21.11 42 23.33 46 25.56

    Fuel InputRate (1)

    Natural Gas CFH m/hr 2812 79.64 2812 79.64 3125 88.50 3125 88.50 3437 97.34 3750 106.20

    LPG CFH m/hr 1128 31.94 1125 31.86 1250 35.40 1250 35.40 1375 38.94 1500 42.48

    CS Light Oil GPH l/hr 20 75.71 20 75.71 22.3 84.41 22.3 84.41 24.5 92.74 26.8 101.45

    SS HXFireside

    Data

    FSHS Total SF m 385.1 35.78 385.1 35.78 385.1 35.78 385.1 35.78 385.1 35.78 385.1 35.78

    Furnace Volume CF m 71.4 2.02 71.4 2.02 71.4 2.02 71.4 2.02 71.4 2.02 71.4 2.02

    Furnace Heat

    Release RateMBH/CF Mcal/m 39.4 351.57 39.4 351.57 43.7 389.94 43.7 389.94 48.1 429.20 52.5 468.47

    Combustion Air

    RequirementCFM/MBH m/min / Mcal/hr 562.4 63.07 562.4 63.07 625 70.09 625 70.09 687.4 77.09 750 84.11

    ID Fan Fresh Air

    RequirementSCFM S m/min 216 6.12 216 6.12 240 6.80 240 6.80 264 7.48 288 8.16

    Flue Gas

    Flow Rate (2)ACFM A m/min 1077.9 30.53 1077.9 30.53 1197.9 33.92 1197.9 33.92 1317.5 37.31 1437.5 40.71

    Flue Gas

    Flow Velocity (2)FPM m/min 1008.3 307.32 1008.3 307.32 1120.5 341.52 1120.5 341.52 1232.4 375.62 1344.7 409.85

    Electrical

    NG/LP Forced

    Draft Fuel Burner (3)

    HP kW 1 0.75 1 0.75 1 0.75 1 0.75 1.5 1.12 1.5 1.12

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    O2/GO/LO Forced

    Draft Fuel Burner (3)

    HP kW 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12 2 1.49 2 1.49

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    Induced Draft Fan

    Direct Drive

    HP kW 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    Axial Fan - Belt Drive

    QTY - HP QTY - kW 2 - 5 2 - 3.73 2 - 7.5 2 - 5.59 2 - 5 2 - 3.73 2 - 7.5 2 - 5.59 2 - 7.5 2 - 5.59 2 - 7.5 2 - 5.59

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    SONES 20 22 20 22 22 22

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    Series SDF-AF: 2,250 to 3,000 MBH (568 to 757 Mcal/hr)

    RA INLET AND SA

    DISCHARGE ORIENTATION

    RA INLET DRAW-THROUGH

    DX COILS (OPTION)

    SA OA PLENUM

    (OPTION)

    RA INLET PERIMETERFILTER RACKS

    (OPTION)

    EXTENDED PLENUM(OPTION)

    S8S7

    S6

    E + 4-1/8"A + 4-1/8"

    A

    A

    E

    E

    L

    M

    Q

    R3

    R2R1

    R4

    S5

    Nominal Dimensions Units Physical Dimensions

    Description US-IP SI SDF-AF-225/500 SDF-AF-225/600 SDF-AF-250/500 SDF-AF-250/600 SDF-AF-275/600 SDF-AF-300/600

    Lengths

    A Casing Overall inch cm 135 342.90 135 342.90 135 342.90 135 342.90 135 342.90 135 342.90

    B Induced Draft Fan inch cm 21.75 55.25 21.75 55.25 21.75 55.25 21.75 55.25 21.75 55.25 21.75 55.25

    C Forced Draft Burner inch cm 31.5 80.01 31.5 80.01 31.5 80.01 31.5 80.01 31.5 80.01 31.5 80.01

    D Turbulator Pull inch cm 54 137.16 54 137.16 54 137.16 54 137.16 54 137.16 54 137.16

    Widths

    E Casing Overall inch cm 60 152.40 60 152.40 60 152.40 60 152.40 60 152.40 60 152.40

    Heights

    F Casing Overall inch cm 192.125 488.00 192.125 488.00 192.125 488.00 192.125 488.00 192.125 488.00 192.125 488.00

    G RA Inlet Plenum inch cm 40 101.60 40 101.60 40 101.60 40 101.60 40 101.60 40 101.60

    H Axial Fan Section inch cm 40 101.60 40 101.60 40 101.60 40 101.60 40 101.60 40 101.60

    J Duct Furnace Section inch cm 72.125 183.20 72.125 183.20 72.125 183.20 72.125 183.20 72.125 183.20 72.125 183.20

    K SA Discharge Plenum inch cm 40 101.60 40 101.60 40 101.60 40 101.60 40 101.60 40 101.60

    L Extended Plenum (4) ft m Maximum (2) 10 (3m) Extended Plenum Sections

    M SA OA Plenum (4) inch cm 20 50.80 20 50.80 20 50.80 20 50.80 20 50.80 20 50.80

    Connections

    N Induced Draft Fan inch cm 9.5 x 13.524.13 x

    34.299.5 x 13.5

    24.13 x

    34.299.5 x 13.5

    24.13 x

    34.299.5 x 13.5

    24.13 x

    34.299.5 x 13.5

    24.13 x

    34.299.5 x 13.5

    24.13 x

    34.29

    PMin Flue Gas

    Breechinginch cm 14 35.56 14 35.56 14 35.56 14 35.56 14 35.56 14 35.56

    Q Natural Gas / LPG NPS DN 2 50 2 50 2 50 2 50 2 50 2 50

    Q (6)Gas Pressure Required

    (Min-Max)wc cm wc 8 - 27

    20.32 -

    68.588 - 27

    20.32 -

    68.588 - 27

    20.32 -

    68.588 - 27

    20.32 -

    68.5811 - 27

    27.94 -

    68.5811 - 27

    27.94 -

    68.58

    R CS Light Oil PumpQTY

    - NPS

    QTY

    - DN2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8

    S Condensate DrainQTY

    - NPS

    QTY

    - DN

    2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15

    T OA Inlet ID (7) (8) inch cm33.5 x

    131

    85.09 x

    332.74

    33.5 x

    131

    85.09 x

    332.74

    33.5 x

    131

    85.09 x

    332.74

    33.5 x

    131

    85.09 x

    332.74

    33.5 x

    131

    85.09 x

    332.74

    33.5 x

    131

    85.09 x

    332.74

    U RA Inlet Damper (9) inch cm 48 x 111121.92 x

    281.9448 x 111

    121.92 x

    281.9448 x 111

    121.92 x

    281.9448 x 111

    121.92 x

    281.9448 x 111

    121.92 x

    281.9448 x 111

    121.92 x

    281.94

    Shipment

    Ship Weight Lbs Kg 7900 3583.38 8100 3674.10 7900 3583.38 8100 3674.10 8100 3674.10 8100 3674.10

    Disassembled

    Sectional ShipmentQTY 4 4 4 4 4 4

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    Notes :(1) Natural Gas - HHV 1,000 BTU-CF (8,916 Kcal/m)

    LPG - HHV 2,500 BTU-CF (22,290 Kcal/m)

    CS Light Oil - HHV 140,000 BTU-US Gallon (9,340 Kcal/l)

    (2) ACFM at 500F (260C)

    (3) 120V-1PH-60Hz Control Circuit Transformer Optional

    (4) Optional

    (5) Other 3-Phase Voltages Available

    (6) FM Compliance to 5000 MBH InputGAP Compliance - Consult Factory

    (7) Damper Option 1 - Add 1 (2.5cm) Flange to Dimension E

    (8) Damper Option 2 - Add 6 (15cm) to Dimension E

    (9) Damper Option 3 - Add 8 (20cm) to Dimension F / G

    Information contained herein is provided for general information purposes only, not to be relied upon for final

    fabrication or arrangement configuration.

    Federal, state, local and provincial Jurisdictions Having Authority (JHA) may mandate certain requirements and/or

    clearances not incoporated herein.

    All dimensions and weights are approximate, subject to change without notice, and typographical error.

    AESYS reserves the right, without limitation, to change information contained herein due to product revisions,

    manufacturing processes, component technology and/or project specification.

    FRONT ELEVATIONLEFT ELEVATION

    SUPPLY AIR

    (SA) PLENUM

    INDIRECT-FIREDDUCT FURNACE

    AXIAL FAN SECTION

    RETURN AIR

    (RA) PLENUM

    BREAKPOINT - DISASSEMBLED SECTIONAL SHIPMENT

    D

    Q

    N/P

    S

    R

    T

    U

    E

    B

    C

    K

    J

    H

    G

    A

    F

    ID FAN

    FUEL BURNER

    SUPPLY AIR SUPPLY AIR

    RETURN AIR RETURN AIR

    Nominal Ratings Units Series SDF-AF Model Number

    Sea Level to2000FT (610m)

    US-IP SI SDF-AF-300/850 SDF-AF-300/1000 SDF-AF-325/850 SDF-AF-325/1000 SDF-AF-350/850 SDF-AF-350/1000

    Output

    Gross Output MBH Mcal/hr 3000 757.58 3000 757.58 3250 820.71 3250 820.71 3500 883.84 3500 883.84

    Max. Standard

    Air DeliveryCFM m/min 85000 2407.20 100000 2832.00 85000 2407.20 100000 2832.00 85000 2407.20 100000 2832.00

    Temperature Rise F C 33 18.33 28 15.56 35 19.44 30 16.67 38 21.11 32 17.78

    Fuel InputRate (1)

    Natural Gas CFH m/hr 3750 106.20 3750 106.20 4062 115.04 4062 115.04 4375 123.90 4375 123.90

    LPG CFH m/hr 1500 42.48 1500 42.48 1625 46.02 1625 46.02 1750 49.56 1750 49.56

    CS Light Oil GPH l/hr 26.8 101.45 26.8 101.45 29 109.78 29 109.78 31.2 118.10 31.2 118.10

    SS HXFireside

    Data

    FSHS Total SF m 385.1 35.78 385.1 35.78 457.4 42.49 457.4 42.49 457.4 42.49 457.4 42.49

    Furnace Volume CF m 71.4 2.02 71.4 2.02 100.5 2.85 100.5 2.85 100.5 2.85 100.5 2.85

    Furnace Heat

    Release RateMBH/CF Mcal/m 52.5 468.47 52.5 468.47 40.4 360.50 40.4 360.50 43.5 388.16 43.5 388.16

    Combustion Air

    RequirementCFM/MBH m/min / Mcal/hr 750 84.11 750 84.11 812.4 91.11 812.4 91.11 875 98.13 875 98.13

    ID Fan Fresh Air

    RequirementSCFM S m/min 288 8.16 288 8.16 312 8.84 312 8.84 269 7.62 269 7.62

    Flue Gas

    Flow Rate (2)ACFM A m/min 1437.5 40.71 1437.5 40.71 1557.1 44.10 1557.1 44.10 1677 47.49 1677 47.49

    Flue Gas

    Flow Velocity (2)FPM m/min 1344.7 409.85 1344.7 409.85 1456.5 443.93 1456.5 443.93 1568.7 478.12 1568.7 478.12

    Electrical

    NG/LP Forced

    Draft Fuel Burner (3)

    HP kW 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    O2/GO/LO Forced

    Draft Fuel Burner (3)

    HP kW 2 1.49 2 1.49 2 1.49 2 1.49 2 1.49 2 1.49

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    Induced Draft Fan

    Direct Drive

    HP kW 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    Axial Fan - Belt Drive

    QTY - HP QTY - kW 2 - 10 2 - 7.46 2 - 10 2 - 7.46 2 - 10 2 - 7.46 2 - 10 2 - 7.46 2 - 10 2 - 7.46 2 - 10 2 - 7.46

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    SONES 28 28 28 28 28 28

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    Series SDF-AF: 3,000 to 3,500 MBH (757 to 883 Mcal/hr)

    RA INLET AND SA

    DISCHARGE ORIENTATION

    RA INLET DRAW-THROUGH

    DX COILS (OPTION)

    SA OA PLENUM

    (OPTION)

    RA INLET PERIMETERFILTER RACKS

    (OPTION)

    EXTENDED PLENUM(OPTION)

    S8S7

    S6

    E + 4-1/8"A + 4-1/8"

    A

    A

    E

    E

    L

    M

    Q

    R3

    R2R1

    R4

    S5

    Nominal Dimensions Units Physical Dimensions

    Description US-IP SI SDF-AF-300/850 SDF-AF-300/1000 SDF-AF-325/850 SDF-AF-325/1000 SDF-AF-350/850 SDF-AF-350/1000

    Lengths

    A Casing Overall inch cm 160 406.40 160 406.40 160 406.40 160 406.40 160 406.40 160 406.40

    B Induced Draft Fan inch cm 21.75 55.25 21.75 55.25 21.75 55.25 21.75 55.25 21.75 55.25 21.75 55.25

    C Forced Draft Burner inch cm 31.5 80.01 31.5 80.01 31.5 80.01 31.5 80.01 31.5 80.01 31.5 80.01

    D Turbulator Pull inch cm 54 137.16 54 137.16 54 137.16 54 137.16 54 137.16 54 137.16

    Widths

    E Casing Overall inch cm 78 198.12 78 198.12 78 198.12 78 198.12 78 198.12 78 198.12

    Heights

    F Casing Overall inch cm 212.125 538.80 212.125 538.80 218.125 554.04 218.125 554.04 218.125 554.04 218.125 554.04

    G RA Inlet Plenum inch cm 50 127.00 50 127.00 50 127.00 50 127.00 50 127.00 50 127.00

    H Axial Fan Section inch cm 40 101.60 40 101.60 40 101.60 40 101.60 40 101.60 40 101.60

    J Duct Furnace Section inch cm 72.125 183.20 72.125 183.20 78.125 198.44 78.125 198.44 78.125 198.44 78.125 198.44

    K SA Discharge Plenum inch cm 50 127.00 50 127.00 50 127.00 50 127.00 50 127.00 50 127.00

    L Extended Plenum (4) ft m Maximum (2) 10 (3m) Extended Plenum Sections

    M SA OA Plenum (4) inch cm 24 60.96 24 60.96 24 60.96 24 60.96 24 60.96 24 60.96

    Connections

    N Induced Draft Fan inch cm 9.5 x 1324.13 x

    34.299.5 x 13

    24.13 x

    34.299.5 x 13

    24.13 x

    34.299.5 x 13

    24.13 x

    34.299.5 x 13

    24.13 x

    34.299.5 x 13

    24.13 x

    34.29

    PMinimum Flue Gas

    Breechinginch cm 14 35.56 14 35.56 14 35.56 14 35.56 14 35.56 14 35.56

    Q Natural Gas / LPG NPS DN 2 50 2 50 2.5 65 2.5 65 2.5 65 2.5 65

    Q (6)Gas Pressure Required

    (Min-Max)wc cm wc 11 - 27

    27.94 -

    68.5811 - 27

    27.94 -

    68.588 - 27

    20.32 -

    68.588 - 27

    20.32 -

    68.588 - 27

    20.32 -

    68.588 - 27

    20.32 -

    68.58

    R CS Light Oil PumpQTY

    - NPS

    QTY

    - DN2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8

    S Condensate DrainQTY

    - NPS

    QTY

    - DN

    2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15

    T OA Inlet ID (7) (8) inch cm33.5 x

    156

    85.09 x

    396.24

    33.5 x

    156

    85.09 x

    396.24

    33.5 x

    156

    85.09 x

    396.24

    33.5 x

    156

    85.09 x

    396.24

    33.5 x

    156

    85.09 x

    396.24

    33.5 x

    156

    85.09 x

    396.24

    U RA Inlet Damper (9) inch cm 66 x 136167.64 x

    345.4466 x 136

    167.64 x

    345.4466 x 136

    167.64 x

    345.4466 x 136

    167.64 x

    345.4466 x 136

    167.64 x

    345.4466 x 136

    167.64 x

    345.44

    Shipment

    Ship Weight Lbs Kg 10200 4626.64 10400 4717.36 10400 4717.36 10600 4808.08 10400 4717.36 10600 4808.08

    Disassembled

    Sectional ShipmentQTY 4 4 4 4 4 4

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    Notes :(1) Natural Gas - HHV 1,000 BTU-CF (8,916 Kcal/m)

    LPG - HHV 2,500 BTU-CF (22,290 Kcal/m)

    CS Light Oil - HHV 140,000 BTU-US Gallon (9,340 Kcal/l)

    (2) ACFM at 500F (260C)

    (3) 120V-1PH-60Hz Control Circuit Transformer Optional

    (4) Optional

    (5) Other 3-Phase Voltages Available

    (6) FM Compliance to 5000 MBH InputGAP Compliance - Consult Factory

    (7) Damper Option 1 - Add 1 (2.5cm) Flange to Dimension E

    (8) Damper Option 2 - Add 6 (15cm) to Dimension E

    (9) Damper Option 3 - Add 8 (20cm) to Dimension F / G

    Information contained herein is provided for general information purposes only, not to be relied upon for final

    fabrication or arrangement configuration.

    Federal, state, local and provincial Jurisdictions Having Authority (JHA) may mandate certain requirements and/or

    clearances not incoporated herein.

    All dimensions and weights are approximate, subject to change without notice, and typographical error.

    AESYS reserves the right, without limitation, to change information contained herein due to product revisions,

    manufacturing processes, component technology and/or project specification.

    Nominal Ratings Units Series SDF-AF Model Number

    Sea Level to 2000FT (610m) US-IP SI SDF-AF-375/850 SDF-AF-375/1000 SDF-AF-400/850 SDF-AF-400/1000

    Output

    Gross Output MBH Mcal/hr 3750 946.97 3750 946.97 4000 1010.10 4000 1010.10

    Max Standard Air Delivery CFM m/min 85000 2407.20 100000 2832.00 85000 2407.20 100000 2832.00

    Temperature Rise F C 41 22.78 35 19.44 44 24.44 37 20.56

    Fuel InputRate (1)

    Natural Gas CFH m/hr 4687 132.74 4687 132.74 5000 141.60 5000 141.60

    LPG CFH m/hr 1875 53.10 1875 53.10 2000 56.64 2000 56.64

    CS Light Oil GPH l/hr 33.4 126.43 33.4 126.43 35.7 135.14 35.7 135.14

    SS HXFireside

    Data

    FSHS Total SF m 535.1 49.71 535.1 49.71 535.1 49.71 535.1 49.71

    Furnace Volume CF m 100.5 2.85 100.5 2.85 100.5 2.85 100.5 2.85

    Furnace Heat Release Rate MBH/CF Mcal/m 46.6 415.82 46.6 415.82 49.7 443.48 49.7 443.48

    Combustion Air Requirement CFM/MBH m/min / Mcal/hr 937.4 105.13 937.4 105.13 1000 112.15 1000 112.15

    ID Fan Fresh Air Requirement SCFM S m/min 360 10.20 360 10.20 384 10.87 384 10.87

    Flue Gas Flow Rate (2) ACFM A m/min 1796.6 50.88 1796.6 50.88 1916.6 54.28 1916.6 54.28

    Flue Gas Flow Velocity (2) FPM m/min 1680.6 512.23 1680.6 512.23 1792.8 546.43 1792.8 546.43

    Electrical

    NG/LP Forced Draft

    Fuel Burner (3)

    HP kW 3 2.24 3 2.24 3 2.24 3 2.24

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    O2/GO/LO Forced DraftFuel Burner (3)

    HP kW 3 2.24 3 2.24 3 2.24 3 2.24

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    Induced Draft Fan

    Direct Drive

    HP kW 1.5 1.12 1.5 1.12 1.5 1.12 1.5 1.12

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    Axial Fan - Belt Drive

    QTY - HP QTY - kW 2 - 10 2 - 7.46 2 - 10 2 - 7.46 2 - 10 2 - 7.46 2 - 10 2 - 7.46

    V-PH-Hz (5) 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60 200/230/460-3-60

    SONES 28 28 28 28

    FRONT ELEVATIONLEFT ELEVATION

    SUPPLY AIR

    (SA) PLENUM

    INDIRECT-FIREDDUCT FURNACE

    AXIAL FAN SECTION

    RETURN AIR

    (RA) PLENUM

    BREAKPOINT - DISASSEMBLED SECTIONAL SHIPMENT

    D

    Q

    N/P

    S

    R

    T

    U

    E

    B

    C

    K

    J

    H

    G

    A

    F

    ID FAN

    FUEL BURNER

    SUPPLY AIR SUPPLY AIR

    RETURN AIR RETURN AIR

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    13

    Series SDF-AF: 3,750 to 4,000 MBH (946 to 1,010 Mcal/hr)

    Nominal Dimensions Units Physical Dimensions

    Description US-IP SI SDF-AF-375/850 SDF-AF-375/1000 SDF-AF-400/850 SDF-AF-400/1000

    Lengths

    A Casing Overall inch cm 160 406.40 160 406.40 160 406.40 160 406.40

    B Induced Draft Fan inch cm 21.75 55.25 21.75 55.25 21.75 55.25 21.75 55.25

    C Forced Draft Burner inch cm 36 91.44 36 91.44 36 91.44 36 91.44

    D Turbulator Pull inch cm 54 137.16 54 137.16 54 137.16 54 137.16

    Widths

    E Casing Overall inch cm 78 198.12 78 198.12 78 198.12 78 198.12

    Heights

    F Casing Overall inch cm 218.125 554.04 218.125 554.04 218.125 554.04 218.125 554.04

    G RA Inlet Plenum inch cm 50 127.00 50 127.00 50 127.00 50 127.00

    H Axial Fan Section inch cm 40 101.60 40 101.60 40 101.60 40 101.60

    J Duct Furnace Section inch cm 78.125 198.44 78.125 198.44 78.125 198.44 78.125 198.44

    K SA Discharge Plenum inch cm 50 127.00 50 127.00 50 127.00 50 127.00

    L Extended Plenum (4) ft m Maximum (2) 10 (3m) Extended Plenum Sections

    M SA OA Plenum (4) inch cm 24 60.96 24 60.96 24 60.96 24 60.96

    Connections

    N Induced Draft Fan inch cm 9.5 x 13 24.13 x 34.29 9.5 x 13 24.13 x 34.29 9.5 x 13 24.13 x 34.29 9.5 x 13 24.13 x 34.29

    PMin Flue Gas

    Breechinginch cm 14 35.56 14 35.56 14 35.56 14 35.56

    Q Natural Gas / LPG NPS DN 2.5 65 2.5 65 2.5 65 2.5 65

    Q (6)Gas Pressure Required

    (Min-Max)wc cm wc 8 - 27 20.32 - 68.58 8 - 27 20.32 - 68.58 9 - 27 22.86 - 68.58 9 - 27 22.86 - 68.58

    R CS Light Oil Pump QTY - NPS QTY - DN 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8 2 - 0.25 2 - 8

    S Condensate Drain QTY - NPS QTY - DN 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15 2 - .5 2 - 15

    T OA Inlet ID (7) (8) inch cm 33.5 x 156 85.09 x 396.24 33.5 x 156 85.09 x 396.24 33.5 x 156 85.09 x 396.24 33.5 x 156 85.09 x 396.24

    U RA Inlet Damper (9) inch cm 66 x 136167.64 x

    345.44

    66 x 136167.64 x

    345.44

    66 x 136167.64 x

    345.44

    66 x 136167.64 x

    345.44

    Shipment

    Ship Weight Lbs Kg 10600 4808.08 10800 4898.80 10600 4808.08 10800 4898.80

    DisassembledSectional Shipment

    QTY 4 4 4 4

    RA INLET AND SA

    DISCHARGE ORIENTATION

    RA INLET DRAW-THROUGH

    DX COILS (OPTION)

    SA OA PLENUM

    (OPTION)

    RA INLET PERIMETERFILTER RACKS

    (OPTION)

    EXTENDED PLENUM(OPTION)

    S8S7

    S6

    E + 4-1/8"A + 4-1/8"

    A

    A

    E

    E

    L

    M

    Q

    R3

    R2R1

    R4

    S5

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    14

    Series SDF-AF Guidelines

    When considering Jackson & Church HVAC Global Series SDF-AF packaged indirect fired axial flow forced air turnover systems, the

    following guidelines should be employed.

    First, determine the industrial or commercial space CF (m) volume, which shall be tempered and must be ascertained. This volume

    should be NET of stored inventory, machinery and confined or segregated space. Secondly, a design professional must determine

    the heat loss of the building structure to ascertain MBH (Mcal/hr) requirement.

    As a general rule, typical industrial or commercial spaces shall require between 1 to 3 BTU/CF (9 to 27 Kcal/m). For heating only

    applications, typically 2 to 3 air changes per hour is utilized. For cooling applications, typically 3 to 4 air changes per hour is utilized.

    US-IP SI

    SCFM=Net CF Volume x Air Change / Hr

    60 Minutes / Hr Sm3/min=

    Net m3Volume x Air Change / Hr

    60 Minutes / Hr

    I. When determining required standard air delivery rate at 70F (21C) CFM (m/min), based on NET building volume and

    desired air changes per hour, the following formula is utilized:

    US-IP SI

    SCFM=BTUH Output

    TR F x 1.08 Sm3/min=

    Kcal / Hr. Output

    TR C x 18

    II. When determining standard air delivery rate at 70F (21C) CFM (m/min), based on BTUH (Kcal/hr) output requirement and

    desired temperature rise, the following formula is utilized:

    US-IP SI

    Temperature Rise F=BTUH Output

    CFM x 1.08 Temperature Rise C=Kcal / Hr Output

    m3/ min x 18

    In order to eliminate the thermal air barrier stratification effect in large volume spaces, discharge air temperature from

    Series SDF-AF should not exceed 120 (48C). Discharge air temperature is generally equivalent to the sum of desired space

    temperature and temperature rise capability of the Series SDF-AF.

    III. When determining available Series SDF-AF temperature rise capability, the following formula is utilized:

    IV. When determining CF (m3) combustion air requirements, for fuel burning equipment, local jurisdictional mandates shall be

    followed. In absence of such requirements, determination can be based on the following:

    US-IP SI

    SCFM=12 CF x 1000 BTUH Input

    60 Minutes / Hr Sm3/min=

    .3398 m3x Kcal / Hr Input

    60 Minutes / Hr

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    15

    Standard Air at 70F (21C) CFM (m/min) - Air Changes, per Hour

    2 2.5 3 3.5 4

    Series SDF-AF NET Industrial / Commercial Space Volume

    Model SCFM (Sm3/min) CF m CF m CF m CF m CF m

    SDF-AF-45/75 7,500 (212.4) 225,000 6,372 180,000 5,098 150,000 4,248 128,500 3,639 112,500 3,186

    SDF-AF-50/75 7,500 (212.4) 225,000 6,372 180,000 5,098 150,000 4,248 128,500 3,639 112,500 3,186

    SDF-AF-60/125 12,500 (354) 375,000 10,620 300,000 8,496 250,000 7,080 214,200 6,066 187,500 5,310

    SDF-AF-75/125 12,500 (354) 375,000 10,620 300,000 8,496 250,000 7,080 214,200 6,066 187,500 5,310

    SDF-AF-85/170 17,000 (481.44) 510,000 14,443 408,000 11,555 340,000 9,629 291,400 8,252 255,000 7,222

    SDF-AF-100/170 17,000 (481.44) 510,000 14,443 408,000 11,555 340,000 9,629 291,400 8,252 255,000 7,222

    SDF-AF-125/250 25,000 (708) 750,000 21,240 600,000 16,992 500,000 14,160 428,500 12,135 375,000 10,620

    SDF-AF-150/250 25,000 (708) 750,000 21,240 600,000 16,992 500,000 14,160 428,500 12,135 375,000 10,620

    SDF-AF-175/340 34,000 (962.88) 1,020,000 28,886 816,000 23,109 680,000 19,258 582,800 16,505 510,000 14,443

    SDF-AF-175/400 40,000 (1,132.8) 1,200,000 33,984 960,000 27,187 800,000 22,656 685,700 19,419 600,000 16,992

    SDF-AF-200/340 34,000 (962.88) 1,020,000 28,886 816,000 23,109 680,000 19,258 582,800 16,505 510,000 14,443

    SDF-AF-200/400 40,000 (1,132.8) 1,200,000 33,984 960,000 27,187 800,000 22,656 685,700 19,419 600,000 16,992

    SDF-AF-225/500 50,000 (1416) 1,500,000 42,480 1,200,000 33,984 1,000,000 28,320 857,000 24,270 750,000 21,240

    SDF-AF-225/600 60,000 (1,699.2) 1,800,000 50,976 1,440,000 40,781 1,200,000 33,984 1,028,500 29,127 900,000 25,488

    SDF-AF-250/500 50,000 (1 ,416) 1,500,000 42,480 1,200,000 33,984 1,000,000 28,320 857,000 24,270 750,000 21,240

    SDF-AF-250/600 60,000 (1,699.2) 1,800,000 50,976 1,440,000 40,781 1,200,000 33,984 1,028,500 29,127 900,000 25,488

    SDF-AF-275/600 60,000 (1,699.2) 1,800,000 50,976 1,440,000 40,781 1,200,000 33,984 1,028,500 29,127 900,000 25,488

    SDF-AF-300/600 60,000 (1,699.2) 1,800,000 50,976 1,440,000 40,781 1,200,000 33,984 1,028,500 29,127 900,000 25,488

    SDF-AF-300/850 85,000 (2,407.2) 2,550,000 72,216 2,040,000 57,773 1,700,000 48,144 1,457,000 41,262 1,275,000 36,108

    SDF-AF-300/1000 100,000 (2,832) 3,000,000 84,960 2,400,000 67,968 2,000,000 56,640 1,714,200 48,546 1,500,000 42,480

    SDF-AF-325/850 85,000 (2,407.2) 2,550,000 72,216 2,040,000 57,773 1,700,000 48,144 1,457,000 41,262 1,275,000 36,108SDF-AF-325/1000 100,000 (2,832) 3,000,000 84,960 2,400,000 67,968 2,000,000 56,640 1,714,200 48,546 1,500,000 42,480

    SDF-AF-350/850 85,000 (2,407.2) 2,550,000 72,216 2,040,000 57,773 1,700,000 48,144 1,457,000 41,262 1,275,000 36,108

    SDF-AF-350/1000 100,000 (2,832) 3,000,000 84,960 2,400,000 67,968 2,000,000 56,640 1,714,200 48,546 1,500,000 42,480

    SDF-AF-375/850 85,000 (2,407.2) 2,550,000 72,216 2,040,000 57,773 1,700,000 48,144 1,457,000 41,262 1,275,000 36,108

    SDF-AF-375/1000 100,000 (2,832) 3,000,000 84,960 2,400,000 67,968 2,000,000 56,640 1,714,200 48,546 1,500,000 42,480

    SDF-AF-400/850 85,000 (2,407.2) 2,550,000 72,216 2,040,000 57,773 1,700,000 48,144 1,457,000 41,262 1,275,000 36,108

    SDF-AF-400/1000 100,000 (2,832) 3,000,000 84,960 2,400,000 67,968 2,000,000 56,640 1,714,200 48,546 1,500,000 42,480

    Series SDF-AF Selector

    The table below represents the CFM (m3/min) delivery rate selection of Series SDF-AF.

    Simply determine the space net volume and desired air changes per hour, then select the applicable SDF-AF model. As outlined in

    formula I on page 14, model selection can be ascertained.

    To further refine the selection process, based on a design professionals determination of MBH (Mcal/hr) output requirement, employ

    formula II on page 14. This result will yield the SCFM (Sm/min) requirement.

    Once determined in this manner, make the applicable model selection and then ascertain the net volume capability, based on the

    desired air changes per hour.

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    Jackson & Church HVAC GlobalDivision of AESYS Technologies, LLC

    693 North Hills RoadYork, PA 17402-2211 USA

    Tel: (+1) 717-755-1081Fax: (+1) 717-755-0020

    Email: [email protected]

    Committed to delivering the highest level of productquality, customer service and satisfaction.

    AESYS Technologies, LLC serves North American and International markets with Jackson & Church HVAC

    Global heating, ventilating and air conditioning equipment. The company also offers York-Shipley Global

    packaged firetube boiler assemblies, ancillary boiler room equipment and pressure vessel products along with

    Custom Fabrication capabilities and Educational Services comprising boiler training programs.

    Jackson & Church HVAC Global and York-Shipley Global product brands are recognized for high performance,

    dependability and utmost quality, providing for long life-cycle service in industrial, commercial and institutional

    facilities worldwide.

    AESYS strength resides in its commitment and ability to deliver the highest level of product quality, customer

    service and satisfaction through its product brand offerings and extensive worldwide network of sales, service

    and regional management representatives.

    Corporate headquarters and primary manufacturing facility is strategically located in South Central Pennsylvania,

    USA - at the crossroads of major highways, rail transportation systems and international shipping ports.

    Visit AESYS at aesystech.com for more information.