flour milling segment presentation 151204

ASAMBLEA A.C.T.M.E. 2017

Tres Cantos, 31 de enero de 2017

Agenda• 10:00 Bienvenida y presentación de la Jornada.

Javier Ruiz, Presidente ACTMEEnrique Hernando Velasco

• 10:15 Soluciones analíticas para el control de calidad de materias primasy productos acabados. Lanzamiento ensayos RVA.Mrs. Corinne Charrie

• 10:45 Automatización de procesos con NIR In line DA7300 Tecnología NIRen cereales y harinas

NIR in-line DA 7300. Información inmediata para automatizarprocesos.

Enrique Hernando

• 11:15 Pausa Café

Agenda

• 11:30 ASAMBLEA ACTME

• 12:15 Aplicación del RVA en la Industria Molinera. Una visión más amplia:Arroz, Molinería, Ingredientes Alimentarios, etc.Importancia de la temperatura de gelificación en el proceso depanificaciónViscosidad de masas batidasRetrogradación del almidón y consecuencias en calidad delproducto elaboradoControl preciso en la adicción de aditivos y sus efectosCapacidad de retención de agua de una masa

Manuel Gómez Pallarés

Agenda

• 12:45 Hands-on. Ensayos de las soluciones Perten Instruments: RVA, NIRDA 7250

• 14:00 Comida

• 15:30 Ronda de preguntas – Interpretación de resultados

• 16:30 Clausura

Perten InstrumentsThe leader in wheat and flouranalysis since 1962

• Inventor of Falling Number®• NIR instrument supplier

for 30+ years• Flour milling quality experts

for 50+ years• Member of IAOM, ICC, AACCI

and many other organizations

Perten Instruments Overview

years in theinstrument business

AAA Credit Rating instruments installedin Food & Ag

Provide completesolutions – Service,

Support, Applications

of Total Revenueplaced back into R &D.

Part of thePerkinElmer group

15%

25,000+50+

AAA

Nuestra Historia

Harald Perten,fundo la empresaen 1962.

Historia de Perten

Análisis Completo

Functional PropertiesGluten determination, testing

functional properties of proteinFlour & Dough testing – hydration,

stickiness, elasticity, etc.Enzyme activity, Starch pasting

Texture, mouth-feelHardnessVolume

CompositionMoisture

AshProteinStarchFiber

SugarsOil/Fat

Complete analysisof flour meansknowing both:What’s in the flour(composition)How will the flourperform its requiredduties (functional)

Perten Analyzers

doughLAB/mdL

DA 7250NIR

DA 7300In-line NIR

AM 5200Grain Moisture

Meter

IM 9500NIR GrainAnalyzer

IM 8800PortableNIR Grain

FallingNumber®

Glutomatic RVA SKCSTextureAnalyzers

VolumeAnalyzers

Funcional

Composicional

Analizadores Perten

Composicional & Funcional

4 modelos de NIRs

Portable

AdvancedComplete

In-line

IM 8800 IM 9500 DA 7250 DA 7300

Trader/Elevator

Mill

Use Wheat Wheat/Flour Wheat/Flour/Mixes Wheat/Flour

Moisture

Protein

Ash

Additional par.

HLW

NIR is a Mature Technique

Used for about 30 years in agriculture

• Filter Instruments – 30 years old• Scanning monochromators – 30 years old• Fourier Transform (FT) – 20 years old• Diode Array – available since 15 years

NIR Spectral Range

•Near Infrared 780-2500 nm

Why NIR Can Measure ChemicalConcentrations

•NIR photons striking amolecule sometimescauses the molecule totake that photon andturn it into vibrations.

•We measure the loss ofthose photons to tellhow many molecules ofthat type are present.

•Different moleculesabsorb photons ofdifferent wavelengths.

Inframatic Principle

Lamp Filter wheel

SphereDetectors

Window

Sample

Basic characteristics of Filter instruments:• Well-proven low-cost technology

• Measures one wavelength after another

• Discrete wavelengths

An example of a spectrum. The red dots indicate measurement pointsof a discrete filter instrument.

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1100 1300 1460 1660 1740 1900 2060 2180 2260 2360

Moisture

ProteinOil/Fat

Original Spectrum

IndividualConstituent Absorption

Spectral response

Scanning grating characteristics

• Grating moves• One detector• One wavelength at

a time• 1 spectrum/s• Small light spot

Diode array

• No moving parts• One detector for each wavelength• Lots of light on the

sample• Many spectra/s

Diode array strengths and weaknesses

+Very rapid+Excellent accuracy+Unground samples+Excellent stability

- Not the lowest cost technology

=Recommended for quantitative analysis in allagricultural applications, benchtop and on-line

Modern diode array technology

• Basic characteristics− Extreme sensitivity− No moving parts in optics− Simultaneous data collection

at all wavelengths− 300 spectra collected in 3 s.These characteristics makes the

DA technology especiallysuitable for On-Linemeasurements

DA On-Line Principles of Operation

Diode Array

Sample

Diffuse Light from Sample

Stationary Grating

White light from Sourceto the Sample

Turning Mirror

Primary lamp

Spare lamp

Sapphire Window

NIR – Applications in Process Industries

Until now majority of on-line analysers are filter basedOur new offer includes on-line measurement using DA technology

In-line NIR

• Real-time measurement in process• Wheat and Flour• Ash, Moisture, Protein, Specks & more• Connects to plant control system for

automation

Live Video and Images

• Use as a trouble-shooting tool• See product flow without visiting

the production line• Compare live image with

reference pictures• Very useful when

verifying spec countmeasurement

Speck Detection Advantage

Sieves takenout to search for

broken sieve.

A brokensieve generated

increased numberof specks.

Speck countincreases from 15 to 40.

Miller gets alarm.Visual confirmation

by live video.

1. 2. 3.

Flour Mill in GermanyWheat before temperingfor control of grist

DA 7300 – Installation example

Hardness

SedimentationMoisture

Protein

Control homogeneidad calidad del trigo

Control producción harina final

DA 7300 – Installation example

Flour Mill in Denmark2 units mounted justbefore batch scalesUsed for process control

Ash

Protein

Moisture

Starch damage

Water Absorption

SpeckColour

Monitor ash in flour

0,3

0,35

0,4

0,45

0,5

0,55

0,6

0,65

0,7

0,75

0,8

50 55 60 65 70 75 80

Ash

% d

b

Extraction

Maximize yield using NIRMonitor flour ash continuously by in-line or lab NIR

0.5% ashStream 2

Final product

2% ashStream 1

Ash specification

0.55%

DA 7250 DA 7300

Optimize stream blending

Maximize yield using NIR

0,66

0,68

0,7

0,72

0,74

0,76

0,78

0,8

0,82

Flou

r Ash

%Ash content over one day production No NIR NIR

Automated flour blendingUse the DA 7300 in-line NIR forautomated blending of streamsbased on ash content

DA 7300

Final product

4 modelos de NIRs

Portable

AdvancedComplete

In-line

IM 8800 IM 9500 DA 7250 DA 7300

Trader/Elevator

Mill

Use Wheat Wheat/Flour Wheat/Flour/Mixes Wheat/Flour

Moisture

Protein

Ash

Additional par.

HLW

Gracias!