ENS APLAN DE CONTROL / CONTROL PLANPROTOTIPO / PROTOTYPEPRELANZAMIENTO / PRELAUNCHXPRODUCCION / PRODUCTIONCONTACTO / TELEFONO / KEY CONTACT / TELEPHONEFECHA (ORIGINAL) / DATE (ORIG.)FECHA (REVISION) / DATE (REV.)No. DE PLAN DE CONTROL / CONTROL PLAN NUMBERPC-5MT-EN2-01IVAN GARCES / 878 7861804JULY 2014DRAFT: 00NUMERO DE PARTE / ULTIMO CAMBIO DE NIVEL / PART NUMBER / LATEST CHANGE LEVELEQUIPO DE TRABAJO / CORE TEAMAPROB. DE INGRIA. DEL CLIENTE / FECHA / (SI SE REQ.) / CUSTOMER ENGINEERING APPROVAL / DATE (IF REQD'D)ALL 5MT DENSO SERIESMANUFACTURING ENG., PRODUCTION LEADER, MAINTEN2NCE AND QA ENG.N/ANOMBRE DE LA PARTE Y DESCRIPCION / PART NAME /DESCRIPTIONPROVEEDOR / PLANTA APROBADA / FECHA / SUPPLIER / PLANT APPROVAL / DATEAPROBACION DE CALIDAD DEL CLIENTE / FECHA / CUSTOMER QUALITY APPROVAL / DATE (IF REQ'D)ENSAMBLE 2N/APROVEEDOR / PLANTA / SUPPLIER / PLANTCODIGO DEL PROVEEDOR / SUPPLIER CODEOTRA APROBACION / FECHA (SI SE REQUIERE) / OTHER APPROVAL / DATE ( IF REQ'D)OTRA APROBACION / FECHA (SI SE REQUIERE) / OTHER APPROVAL / DATE (IF REQ'D)REMY REMANUFACTURING DE MXICO, S DE R.L. DE C.V.43NRN/ANUM. DE PARTE / NUM. DE PROCESONOMBRE DEL PROCESO / DESCRIPCION DE LA OPERACINMAQUINA, DISPOSITIVO, ADITAMENTO, HERRAMIENTA PARA MANUFACTURARCARACTERISTICAS / CHARACTERISTICSTIPO DE CARACTERISTICA ESPECIALMETODOS / METHODSPLAN DE REACCIONNo. / NrPRODUCTO / PRODUCTPROCESO / PROCCESESPECIFICACIONES / TOLERANCIAS DEL PRODUCTO / PROCESO PRODUCT/PROCESS SPECIFICATION / TOLERANCETECNICA DE EVALUACION / MEDICION EVALUATION/ MEASUREMENT TECHNIQUEMUESTREO / SAMPLEMETODO DE CONTROLPART / PROCESS NUMBERPROCESS NAME / OPERATION DESCRIPTIONMACHINE , DEVICE, JIG, TOOLS FOR MANUFACTURINGSPECIAL CHAR. CLASSTAMAO / SIZEFRECUENCIA / FREQ.CONTROL METHODREACTION PLAN05PLUNGER, LEVER AND SOLENOID (SD) ASSEMBLYDispenser for grease Nyogel 77411Aluminum AppearanceInspectionGood condition, without damageVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-05Segregate and identify nonconforming material2Aluminum SubassamblyInspectionWith bearing or bushingVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-05Segregate and identify nonconforming material3Grease to SolenoidApply GreaseDispenser of Grease Nyogel 77410.1 Gr.Bscula milimetric1 PiecePer shiftOperation Instruction sheet:IO-5MT-EN2-05check list grease: RG-5MT-EN2-100Verify with metrology if necessaryPneumatic press4Solenoid properly assemblyPressingSpring in plunger and solenoid according to modelVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-05Segregate and identify nonconforming material5Functionality of pressAir pressure80-90 PSIManometer2 TimesPer shiftOperation Instruction sheet:IO-5MT-EN2-05TPM: TPM-5MT-EN2-100Correct condition, if is necessary notify to maintenance07CLAMP (SD)ASSEMBLYPneumatic gunDie 8mm or 5/16''Base of Nylamind1Bolts TorqueTorqueTorque bolts 50 - 80 Lbs*InTorquemeter5 Pz.Each 2 HrsOperation Instruction sheet:IO-5MT-EN2-07Graphic control: GC-5MT-EN2-100Segregate and identify nonconforming material2Functionality of pneumatic gunAir pressure80-90 PSIManometer2 TimesPer shiftOperation Instruction sheet:IO-5MT-EN2-07TPM: TPM-5MT-EN2-100Segregate and identify nonconforming material3Clamp AppearanceInspectionWithout rust, without deformationsVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-07Segregate and identify nonconforming materialMarker4Witness markInspectionPlace witness mark of inpections to boltsVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-07Segregate and identify nonconforming material20ARMATURE IN HOUSINGASSEMBLY1Corrects componentsSelectProperly assembly of lever according to modelPlace cork Washer on commutator when appliqueVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-20Notify to analysis table2Functionality of assemblyInspectionPlace properly of commutator in leverVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-20Notify to analysis tableGauge3Mounting hole diameterInspection with GaugeMtric: 10.10-10.28 mmGauge 138B-1100%ContinuousOperation Instruction sheet:IO-5MT-EN2-20Segregate and identify nonconforming materialPneumtic gun4Battery and Motor Post nut TorqueTorqueApply Torque to Each nutVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-20Notify to analysis tableDispenser Grease5Housing with Grease in BushingApply greasePlace grease in bushingRheolube 380 greaseVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-20Notify to analysis table6Housing with Grease in BushingQuantity grease0.4-0.8 Gr.Bscula milimetric1 VezPer shiftOperation Instruction sheet:IO-5MT-EN2-20check list gease: RG-5MT-EN2-100Adjust parameters, notify maintenance or manufacture7Functionality Dispenser of greaseAir pressure80-90 PSIManometer2 TimesPer shiftOperation Instruction sheet:IO-5MT-EN2-20Adjust parameters, notify maintenance or manufacturePliers8Pin lever with lockPlace lock to pin lever with pliersPlace properly lockVisual Inspection100%ContinuousOperation Instruction sheet:IO-5MT-EN2-20Segregate and identify nonconforming material30SOLENOID AND FRAMEASSEMBLY1Place Washer in armaturePlace Washer only to armature without integrated washerVisual Inspection100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Segregate and identify nonconforming material2Place frame on armaturePlace properly armatureVisual Inspection100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Segregate and identify nonconforming material5Type of die for solenoid boltsDie 8mm (5/16)Visual1 VezPer shiftOperation Instruction sheet:IO-5MT-EN2-30Correct conditions,if is necessary notify to maintenance6Solenoid bolts TorqueTorque 50-80 lb-in properly seated40-50 lb-in For DENSOTorquemeter5 PzasEach 2 HrsOperation Instruction sheet:IO-5MT-EN2-30Graphic control:GXR-5MT-EN2-100Correct conditions,if is necessary notify to maintenance7Terminal bolts TorqueTorque 40-70 lb-in properly seatedTorquemeter5 PzasEach 2 HrsOperation Instruction sheet:IO-5MT-EN2-30Graphic control:GXR-5MT-EN2-102Correct conditions,if is necessary notify to maintenance8Components assemblyTerminal bolts of solenoid for models MTVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Change per correct, if is necessary segregate materialMark of oil /Paint9Product InspectionPlace witness mark in correct assembly of boltsVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Segregate and identify nonconforming material10Tighten terminal nut of solenoidProperly seatedVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Segregate and identify nonconforming material11Components assemblySolenoid with nut in terminal for models SDVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Change per correct, if is necessary segregate materialPneumatic Gun12Place terminal nut in solenoidTorque 50 - 100 Lb-in and properly seated60-70 lb-in For DENSOTorquemeter100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Correct conditions,if is necessary notify to maintenance13Air pressure80-90 PSIManometer2 TimesPer shiftOperation Instruction sheet:IO-5MT-EN2-30Equipment Check List: FR-DGI-00-02-01Correct conditions,if is necessary notify to maintenance14Type die for bolts 5/16 , Nut 13mmVisual1 VezPer shiftOperation Instruction sheet:IO-5MT-EN2-30Correct conditions,if is necessary notify to maintenance15Components assemblyApply grease in solenoidVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Segregate and identify nonconforming materialMark of oil /Paint16Witness mark InspectionPlace witness mark in properly assembly and torqueVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Segregate and identify nonconforming materialGauges17Level armature respect to fieldPlace of shimsPlace of shims up to gauge indicate aceptable heightVisual200%ContinuousOperation Instruction sheet:IO-5MT-EN2-30Notify to analysis tableDispenser Grease18Type of greaseUse grease NYOGEL 774l 1 grmsVisual1 VezContinuousOperation Instruction sheet:IO-5MT-EN2-30Grease Check list: RG-5MT-EN2-100Notify to production and maintenance, perform contention19Quantity of grease1 Gr.Visual1 VezPer shiftOperation Instruction sheet:IO-5MT-EN2-30Grease Check list: RG-5MT-EN2-100Notify to production and maintenance, perform contention20Air pressure80-90 PSImanometer2 TimesPer shiftOperation Instruction sheet:IO-5MT-EN2-30Grease Check list: RG-5MT-EN2-100Correct conditions,if is necessary notify to maintenance40PLACE CAP IN STARTERTip Scriber1Functionality of assemblyAvoid terminals no touch with frame or platinaVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Correct conditions,if is necessary notify to maintenance2Components assemblyAccommodate, sequence and type according to modelVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming materialPneumatic press6Accommodate cap on frameCap properly seated in frame, if is necessary use hammerVisual Inspection100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming materialPneumatica gun7Thru Bolt assemblyThru bolts properly seated according to modelVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming material8Thru Bolt TorqueTorque 65-85 lb-in65-75 lb-in For DENSOTorquemeter5 PzasEach 2 HrasOperation Instruction sheet:IO-5MT-EN2-40Graphic control: GC-5MT-EN2-102Correct conditions,if is necessary notify to maintenancePneumatica gun9Type die for Thru BoltDie 8mm (5/16)Visual1 VezPer shiftOperation Instruction sheet:IO-5MT-EN2-40Correct conditions,if is necessary notify to maintenancePneumatica gun10Air pressure80-90 PSIManometer2 TimesPer shiftOperation Instruction sheet:IO-5MT-EN2-40Equipment Check List : CLE-5MT-EN2-100Correct conditions,if is necessary notify to maintenanceMark of oil /paint11Thru bolt assemblyPlace witness mark in trhu bolts properly assemblyVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming material12Cap with greasePlace grease in capVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming materialDispenser Grease13Type of greaseGrease Rheolube 380Manometer1 VezPer shiftOperation Instruction sheet:IO-5MT-EN2-40 Equipment Check list: RG-5MT-EN2-100Change per correct, if is necessary segregate materialGauge6Cap properly seatedGauge InspectionGauge MT002,for separation cap and frame. Should no enter , if it enter to reject. Specs. laina Of 0.015"Gauge100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming materialDispenser Grease15Components with greaseQuantity of grease bushing0.4 a 0.8 grBscula milimetric1 VezPer shiftOperation Instruction sheet:IO-5MT-EN2-40 Grease Check list: RG-5MT-EN2-100Notify to production and maintenance, perform contention1640 a 60 psiManometer2 VecesEach dayOperation Instruction sheet:IO-5MT-EN2-40 Grease Check list: RG-5MT-EN2-100Adjust parameters, notify maintenanceGauge17Thrubolt hole diameter10.10 - 11.00 mmGauge G017100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming materialGauge18Verify gaugeIn date of verifyVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Correct conditions,if is necessary notify to maintenanceGauge19Mounting hole DiameterApply for 10467626, 10475306,1986995, 10490710Visual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming material20Appearance of Thrubolt holeNot obstruct the mounting hole boltsVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming materialMark of oil /paint21Place witness markPlace witness mark in hole after check with gaugeAccording to model100%ContinuousOperation Instruction sheet:IO-5MT-EN2-40Segregate and identify nonconforming material50SMART FREE TESTERTester1Starter assemblyVerify pion out and rotate freelyRotate freely of pionVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-50Segregate and identify nonconforming material60STARTER TESTINGMaster piece1Verify of testerParameter according to programMaster1 VezPer shiftOperation Instruction sheet:IO-5MT-EN2-60Graphic control: GIMR-5MT-RNA-100Notify to analysis tablePress2Pressing starter for testerGood pressing starterVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-60Correct conditions,if is necessary notify to maintenance3Air pressure80-90 PSImanometer2 TimesPer shiftOperation Instruction sheet:IO-5MT-EN2-60Equipment Check List : CLE-5MT-EN2-100Adjust parameters, notify maintenanceTester ST-164Functionality of starterSpecification according to program of testVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-60Correct conditions,if is necessary notify to maintenanceTip Scriber5Turn of clutchPion with rotate according to model, with move to the opposite sideVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-60Segregate and identify nonconforming material6Status testerOperating,connections and test properlyVisual1 VezEach startOperation Instruction sheet:IO-5MT-EN2-60Correct conditions,if is necessary notify to maintenanceSponge7Appearance of HousingFrame and housing with good appearance and cleanVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-60Correct conditions,if is necessary notify to maintenance70STARTER PACKINGLabels3Unidad labelSpecification of labels and legends according to modelVisual1 VezEach change of modelOperation Instruction sheet:IO-5MT-EN2-70Segregate and identify nonconforming material4Box AssemblyProperly assembly according to modelVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-70Segregate and identify nonconforming material5Type of boxSize and print according to customerVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-70Correct conditions,if is necessary notify to maintenance6Type box labelBox label according to modelVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-70Correct conditions,if is necessary notify to maintenance7Packaging starterInserts, instructives, cardboard and documents according customerVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-70Correct conditions, segregate and identify nonconforming material8Accommodate of starters in palletPlace pieces and beds in pallet according to model or customerVisual100%ContinuousOperation Instruction sheet:IO-5MT-EN2-70Correct conditions,if is necessary notify to qualityCARACTERSTICAS DEFINIDAS POR EL CLIENTECARACTERSTICAS DEFINIDAS INTERNAMENTECUSTOMER CHARACTERISTICSSUPPLIER CHARACTERISTICSREV.DESCRIPTION/ DESCRIPCIONFECHA / DATE

&R&"Arial,Negrita"&18Pgina &P de &N&LMotivo de Cambio:se agrega encabezados Ingles/Espaol y cambio de codigo, era GIM-IN-FO-02.&CRev. 02&RGI-IN-FO-08Pag. 1 de 1