gia tzoong enterprise co., ltd. gia tzoong (shenzhen) ltd · professional mcpcb & pcb...
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Professional MCPCB & PCB Manufacture1
ISO 9001 / IATF-16949 / ISO 14001 / UL Registered
GIA TZOONG ENTERPRISE CO., LTD.GIA TZOONG (ShenZhen) LTD.
Company Profile
公司簡介
Professional MCPCB & PCB Manufacture
Contents 內容
Company Introduction公司基本資訊
ProductPortfolio產品介紹
Manufacturing Capability製程能力
AnalyticalCapability分析能力
Our Commitment承諾
Professional MCPCB & PCB Manufacture
COMPANY INTRODUCTION
公司基本資訊
Professional MCPCB & PCB Manufacture
Utilizing years of EXPERIENCE and KNOWLEDGE in providing PCB solutions to Display, LED Lighting, Automotive, Medical, Security, Power Supply, Industrial and Telecommunication, GIA-TZOONG is dedicated to providing high reliability products and unsurpassed service.
Our success depends on CUSTOMER SATISFACTION achieved by safely producing reliable products, delivered on time, at a competitive price.
Quality is a vital element in accomplishing this goal through employee involvement and continuous improvement at all levels of the organization.
About us 關於我們
Professional MCPCB & PCB Manufacture
Company Overview 公司簡介
Established 19 September, 1988
Employees Taiwan 385 people, China 300 people
Capital Investment Taiwan: US$58 million , China: US$ 1 million
Total Plant AreaTaiwan: 26,400 m2
China: 120,000 m2
Current CapacityTaiwan PCB 40,000 m2/month
China PCB 35,000 m2/month
QA System UL, ISO9001, IATF-16949, ISO14001
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Global Reach, Local Presence 全球據點
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Key Milestone 公司里程碑
7
1988 – 1989★ Establishment with capital investment of US$50M.★ Started PCB production.★ Multi-layer PCB production
2010-2015★ Established Punch factory★ Aluminum Flex board ★ MCPCB Coreboard (Copper)★ Increased production capacity to
40,000 m2/month
1995-1999★ Thin Foil PCB development and qualification★ Increasing capacity to 350,ooo sq.ft/month
from 15,000 m2/month★ Passed OTC audit (stock exchange)★ ISO 9001:2000 certified
2019★ IATF 16949 certified★ Established Gia- Tzoong
(ShenZhen) LTD. ★ DBC (Direct Bond Copper)
2001 - 2009★ ISO 14001 EMS and TS 16949
QMS for automotive certified★ FPC & Rigid-Flex board★ Metal Core PCB (Aluminum)
Professional MCPCB & PCB Manufacture
CORE PRODUCT
• Normal FR4 PCB
• Metal Core PCB (MCPCB)
• Rigid-Flex PCB (RFPCB)
• High Frequency PCB (Teflon)
• Heavy Copper FR4 PCB
• DBC(Direct Bond Copper)
MANUFACTURING
• CNC Drilling
• Copper Platting
• Inner Layer Image Transfer
• Etching
• Multi Layer Lamination
• Outer Layer Image Transfer
• Solder Mask Image
• Solder Mask Develop
• Legen Printing
• Punch
• CNC Routing
• O/S Testing
QUALITY
• QMS ISO 9000
• IATF-16949
• EHS ISO 14000
• UL
• IPC-600 Class 2/3
• Quality conformance and test
• RoHS & REACH (205) & CA65 in compliance
• 5S
• Continuous improvement
Differentiation through innovation!
Capability Profile 能力簡介
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Organization Structure 組織圖
Chairman & PresidentJerry Tzeng
Sales & Marketing
Logistic
Manufacturing
Production R&D
Quality Assurance
QA Engineering
Administration
Finance
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Employees Distribution 員工分配
Employee Taiwan
R/D & Engineering 37 (10%)
QA 28 (7%)
Direct 234 (61%)
Indirect 86 (22%)
Total 385
Employee China
R/D & Engineering 35 (11%)
QA & QC 80 (26%)
Direct 125(42%)
Indirect 60 (21%)
Total 300
35
80
125
60
R/D & Engineering
QA & QC
Direct
Indirect
Professional MCPCB & PCB Manufacture
Revenue 營收
Unit: million USD
0
5
10
15
20
25
30
35
40
45
50
2016 2017 2018 2019 2020 Forecast
41 43
35
30
35
Professional MCPCB & PCB Manufacture
PRODUCT PORTFOLIO
產品介紹
Professional MCPCB & PCB Manufacture
3Box
2
1 Normal FR42 – 24 Layers
Metal Core PCB1L+A/2L+A/4L+A single side, double side & multi-layers
3 Rigid-Flex (RFPCB)1F+2L, FR4/2F+4L, FR4/2F+Multi-layers FR4
5 Heavy Copper for FR4 PCB3 – 8 Oz
4 High Frequency (Teflon)Micro wave/mm Wave
Core Product Lines 核心產品線
6 BC(Direct Bond Copper)Copper thickness 0.127 – 0.5 mm
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Rigid PCB
Application:• 3C accessories• Automotive• IPC (Industrial)• Medical• Security• Telecommunication
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MCPCBAluminum Core
Application: • AR/VR• Automotive MCU• High Power• LED Light for automotive• Light bar for Display• Lighting(indoor/outdoor)
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MCPCBCopper Core
Application:• 3D printer• Automotive Headlight (DLP)• Entertainment• Industrial Equipment• Medical• Projector and Pico Projector
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MCPCBBendable Aluminum
BoardApplication:• Automotive Lighting• Special Lighting
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Rigi-Flex Board(FR4+Flex/Aluminum+Flex)
Application:• Automotive Lighting• Cellular Phone Camera Module• Drone• Medical• Portable Measuring Device
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High Frequency (Rogers / Teflon)
Application:• 5G-mmWave• Antenna• Automotive Radar• Education• Medical• Network
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Heavy Copper Boardfor FR4 PCB
Application:• Power Supply• High Current Application
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DBC (Direct Bond Copper)
Application• IGBT Module• MOSFET Power IC Module• Solar Cell Component• Power Drive Component
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MANUFACTURING CAPABILITY
製程能力
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Items Technology & Capability
Max. Layer Count 24 Layer (Blind and Buried Via)
Max Panel Size 21"x24"(Regular)
Min Board Thickness 2L:12mils/0.2mm ; 4L:16mils/0.4mm ; 6L:18mils/0.6mm
Max Board Thickness 197mil/4.9mm
Pattern Density - Outer Layer 3/3 mils
Pattern Density - Inner Layer 3/3 mils
Min Via Size (finish) 8 mils/0.2mm
Micro Via 4 mils/0.1mm
Hole Aspect Ratio 10 : 1
Surface Finishes HASL, OSP, Electrolytic Gold, Immersion Silver/Gold/TinENEPIG, Carbon ink (Peters ), Peelable Mask( Peters )
Controlled Impedance +/-10% Ohms for Regular
Contouring Routing, V-Groove, Beveling
Material of CCL FR-4 Tg150 to Tg190 degree C , Heavy Copper series (2 to 14 oz) ; High Frequency, Low DK/Low DF Material
Rigid PCB Key Capability 硬板製程能力
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MCPCB Material Structure Thickness
Single-layer copper with AL/Copper Base
Finishing thickness : 0.25 ~ 3.5mm
Double-layer copper with AL/Copper Base
Finishing thickness : 0.6 ~ 3.5mm
AL/Copper Base in the middle
Finishing thickness : 0.6 ~ 3.5mm
Red: Copper FoilYellow: Thermal ConductivityGray : AL/Copper Base
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MC & High Thermal Key CapabilitySolder Mask reflective paint
Reflective : 80% up Special White
Copper
0.5 ~ 4oz
Thermal conductivity epoxy prepreg
0.35~ 8 W/MK Halogen Free
Aluminum Core P.C.B
1050 / 5052 / 6~7 Series
Copper Core P.C.B
Thickness : 0.3 ~ 3.5mm
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Thermal Material 導熱材料
PSCUL Type Mfr / 中文 Grade Thermal Conductivity
(W/mk) Tg RTI Breakdown Voltage(KVAC)
17 NRK / 日本理化 NRA-8 / NRP-8 1.8 110 130 5.9 (3mil) / 6.4 (5mil)
90 Bergquist/貝格斯 HT 2.2 150 140 11 (6mil)
91 Bergquist/貝格斯 MP 1.3 90 130 8.5 (3mil)
6 Polytronics / 聚鼎 TCB-2 3 130 110 5 (4mil)
94 Polytronics / 聚鼎 TCB-3 3 140 130 4.5 (4mil)
95 Polytronics / 聚鼎 TCB-4 4 140 110 4.5 (4mil)
89 Polytronics / 聚鼎 TCP-8 8 140 130 4.5 (4mil)
13 Elite / 台光 EM-MPB / EM-MP 2 120 130 5 (4mil)
15 Elite / 台光 EM-M1 / EM-M1 (20) 3 170 115 3 (4mil)
18 Ventec / 騰輝 VT-4B 1 / 3 / 5 130 130 4 (4mil)
12 Ventec / 騰輝 VT-4A2H 2.2 130 90 6 (4mil)
87 YU XINDA/煜鑫達 AL-100,200,300 1 / 2 / 3 120 120 2.5 (5mil)
Professional MCPCB & PCB Manufacture
DBC (Direct Bond Copper)
CeramicCopper
CopperAl wire
Space
Line
ITEM DESDRIPTION
CeramicMaterial 96%Al2O3、AlN(under developing)
Thickness 0.38 mm、0.50 mm、0.63 mm
Copper
Material OFHC 、Purity > 99.9%
Thickness 0.127 mm 0.20 mm 0.25 mm 0.30 mm 0.40 mm 0.50 mm
Line width 0.30 mm 0.35 mm 0.40 mm 0.45 mm 0.55 mm 0.65 mm
Space width 0.30 mm 0.35 mm 0.40 mm 0.45 mm 0.55 mm 0.65 mm
Etching Factor (A)/Tolerance(T) A > 2.0;T = ± 0.20 mm @ Cu thickness 0.3mm
Copper Peeling Strength Al2O3 > 60N/cm @ Cu thickness 0.3mm
Surface Finish Bare Copper、Anti-Oxidation、ENIG
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Major Equipments (cont’d)
CNC Drilling Copper Plating Etching
Multi-Layer Lamination Laser Ablation MachineDirect Imaging
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Major Equipments
Solder Mask Semi-Auto Printing
Solder Mask 4CCD Image
Punching CNC Routing O/S Testing
Legend Inkjet Printer
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Concave Cup Blind Routing
Countersink Hole Anodic Treatment Screw Hole Tapping
Unique Technology – We Can do
Copper pedestal
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ANALYTICAL CAPABILITY
分析能力
Professional MCPCB & PCB Manufacture
LaboratoryItem Equipment Type Set
1 金相顯微镜 / Gold Measuring OLYMPUS BX-51 1
2 X-RAY 螢光膜厚儀 / Measurement OXFORD X-Strata960 1
3 阻抗测試儀 / Impedance Inspector POLAR CITS 880 1
4 V-CUT殘厚儀 / Residual Thickness Inspector Mitsutoyo VT-210 1
5 微Ω計/OHM Meter GWINSTEK GOM-801H 1
6 拉力機 / Pull Stretch SHIMPO FGP-10 1
7 電子天平 / Electronic Balancer HINKO PENSHI PF-600 1
8 二次元測試儀 / 2D Coordinate Measuring Machine EZ 3D 1
9 離子污染機 / Ionic contamination Inspector Omega Meter 600 1
10 孔, 面銅测量儀 / Copper Thickness Inspector OXFORD CMI-700 2
11 粗糙度测量儀 / Roughness examine instrument Mitsutoyo - SJ.201 1
12 張力測試儀 / Tension Inspector Tetko Mat 1
13 錫爐 / Solderability Test pot PSC 1
14 標準棒/ Pin Gauge EM-0 ⊕ & EM-1 ⊕ & M1 PLUS 3
15 桌上型X射線螢光分析儀 / Desk-Top X-ray Fluorescent Analyzer, XRF EA1000AIII 1
16 分光式色差機 / Spectrophotometer CM-2600d 1
17 線距線徑量測儀 / Line distance wire diameter measuring instrument TOPRO TDS-12A 4
Professional MCPCB & PCB Manufacture
OUR COMMITMENT承諾
Professional MCPCB & PCB Manufacture
Customer-Oriented
Listen.Innovate.Personalized.
以客戶為導向.
People-Focused
Commitment is attitude.
以人為本.
Continuous Improvement (Kaizen)
Waste elimination and prevention
持续改善.
Corporate Social Responsibility
Green initiatives to use resources efficiently
企業社會責任.
Our Commitment To Excellence 追求卓越的承諾
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Looking forward to working with you for success.
合作共創雙赢
Professional MCPCB & PCB Manufacture
We've Got You CoveredQUALITY - SPEED - EXPERIENCE - COST – SERVICE
Automotive, Industrial, Medical, Security, Display, Power, LED Lighting…From Simple, Double-Sided Boards to Complex, Multilayer…
Professional MCPCB & PCB Manufacture
THANKYOU