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BF60A BFP60A Owner’s Manual Includes US and Canadian Models

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  • PANTONE 288 CVC DIC F101 BLACK背幅4mm背幅4mm背幅4mm

    BF60A・BFP60AOwner’s Manual

    英 N HCAHEM331ZZ361000X31-ZZ3-6100500.2011.04

    Printed in China

    BF60-60P_AH-OM表紙_31ZZ3610BF60-60P_AH-OM表紙_31ZZ3610BF60-60P_AH-OM表紙_31ZZ3610

    Includes US and Canadian Models

  • The engine exhaust from thisproduct contains chemicals

    known to the State of California tocause cancer, birth defects, or

    other reproductive harm.

    Keep this Owner’s Manual handy, so you can refer to it at any time. This Owner’sManual is considered a permanent part of the outboard motor and should remain withthe outboard motor if resold.

    The information and specifications included in this publication were in effect at thetime of approval for printing. Honda Motor Co., Ltd. reserves the right, however, todiscontinue or change specifications or design at any time without notice and withoutincurring any obligation whatever. No part of this publication may be reproducedwithout written permission.

    2011 Honda Motor Co., Ltd. All Rights Reserved

    11/03/09 17:33:21 31ZZ3610_001

  • 1

    INTRODUCTION

    Congratulations on your selection ofa Honda outboard motor. We arecertain you will be pleased with yourpurchase of one of the finestoutboard motors on the market.

    We want to help you get the bestresults from your new outboardmotor and to operate it safely. Thismanual contains information on howto do that; please read it carefully.

    As you read this manual you willfind information preceded by a

    symbol. That informationis intended to help you avoid damageto your outboard motor, otherproperty, or the environment.

    We suggest you read the warrantypolicy to fully understand itscoverage and your responsibilities ofownership.

    When your outboard motor needsscheduled maintenance, keep in mindthat your Honda Marine dealer isspecially trained in servicing Hondaoutboard motors. Your HondaMarine dealer is dedicated to yoursatisfaction and will be pleased toanswer your questions and concerns.

    Best Wishes,Honda Motor Co., Ltd.

    11/03/09 17:33:27 31ZZ3610_002

  • 2

    A FEW WORDS ABOUTSAFETY

    INTRODUCTION

    Safety Messages

    Safety Headings

    Safety Labels

    Safety Section

    Instructions

    IMPORTANT SAFETY INFORMATION.

    OUTBOARD MOTOR SAFETY.

    Your safety and the safety of othersare very important. And using thisoutboard motor safely is an importantresponsibility.

    To help you make informeddecisions about safety, we haveprovided operating procedures andother information on labels and inthis manual. This information alertsyou to potential hazards that couldhurt you or others.

    Of course, it is not practical orpossible to warn you about all thehazards associated with operating ormaintaining an outboard motor. Youmust use your own good judgment.

    You will find important safety information in a variety of forms, including:

    This entire book is filled with important safety information please read itcarefully.

    preceded by a safety alert symbol and one ofthree signal words, DANGER, WARNING, or CAUTION.

    These signal words mean:

    such as

    on the outboard motor.

    such as

    how to use this outboard motor correctly and safely.

    You WILL be KILLED or SERIOUSLYHURT if you don’t follow instructions.

    You CAN be KILLED or SERIOUSLYHURT if you don’t follow instructions.

    You CAN be HURT if you don’t followinstructions.

    11/03/09 17:33:39 31ZZ3610_003

  • 3

    CONTENTS

    ...................................OUTBOARD MOTOR SAFETY . 7................IMPORTANT SAFETY INFORMATION . 7

    ................................SAFETY LABEL LOCATIONS . 9..................................CONTROLS AND FEATURES . 13

    CONTROL AND FEATURE................................IDENTIFICATION CODES . 13

    ....COMPONENT AND CONTROL LOCATIONS . 14..............................................................CONTROLS . 22

    LHT Type (tiller handle)......................................................Ignition Switch . 22

    Emergency Stop Switch Clip and....................................Emergency Stop Switch . 22

    ..........................................................Throttle Grip . 23.....................................Throttle Friction Adjuster . 24

    .....................................................Gearshift Lever . 24.....................................Steering Friction Adjuster . 25

    LRT and XRT Types (remote control)..Side-Mount Control Type (optional equipment) . 26

    ..................................................Ignition Switch . 26Emergency Stop Switch Clip and Emergency

    ...................................................Stop Switch . 27......................Gearshift/Throttle Control Lever . 28

    ...................................................Fast Idle Lever . 29.................................................Common Controls . 30

    ....................................Power Trim/Tilt Switch . 30........................Power Tilt Switch (engine pan) . 31

    .........................................Manual Relief Valve . 32

    TRL (Trolling) Control Switch[standard equipment (LHTC and

    LRTB types)], [optional equipment.........(except LHTC and LRTB types)] . 32

    .................................................Tilt Lock Lever . 33.......................................Engine Cover Latches . 33

    ............................................................Trim Tab . 34.......................................................INSTRUMENTS . 35

    .........................Trim Meter (optional equipment) . 35

    .........................Tachometer (optional equipment) . 35Digital Tachometer [optional equipment

    ......................................(LRT and XRT types)] . 35Digital Speedometer [optional equipment

    ......................................(LRT and XRT types)] . 36Rudder Meter [standard equipment

    (BFP60A LRTB type)],[optional equipment (other LRT and

    ..............................................XRT types)] . 36.........................Fuel Gauge (optional equipment) . 36

    ...........................................................INDICATORS . 37...................................Alternator (ACG) Indicator . 37

    ...........................................Malfunction Indicator . 37............................................Oil Pressure Indicator . 38

    .................................................Overheat Indicator . 39.....................................Cooling System Indicator . 39

    11/03/09 17:33:44 31ZZ3610_004

  • 4

    CONTENTS

    ................................................OTHER FEATURES . 40.....................................................Overrev Limiter . 40

    .............Portable Fuel Tank (optional equipment) . 40.Fuel Filler Cap Vent Knob (optional equipment) . 41

    .................................................Fuel Priming Bulb . 41......................................NMEA Interface Coupler . 41

    ...................................................................Anodes . 42................................................BEFORE OPERATION . 43

    ........ARE YOU READY TO GET UNDER WAY? . 43IS YOUR OUTBOARD MOTOR

    ..............................................READY TO GO? . 43Tiller Handle Height/Angle Adjustment

    ........................................................(LHT type) . 45................................................................OPERATION . 46

    ....................SAFE OPERATING PRECAUTIONS . 46.......................................BREAK-IN PROCEDURE . 46

    ....PORTABLE FUEL TANK (optional equipment) . 47................................FUEL HOSE CONNECTIONS . 48

    .......................................................FUEL PRIMING . 49...............INFREQUENT OR OCCASIONAL USE . 49

    ......................................STARTING THE ENGINE . 50.......................................LHT Type (tiller handle) . 50

    LRT and XRT Types (remote control).................................Side-Mount Control Type . 53

    .....................................EMERGENCY STARTING . 56.......................................STOPPING THE ENGINE . 59

    ................................Emergency Engine Stopping . 59

    .......................................Normal Engine Stopping . 60GEARSHIFT AND

    ..............................THROTTLE OPERATION . 62.......................................LHT Type (tiller handle) . 62

    LRT and XRT Types (remote control).................................Side-Mount Control Type . 63

    ...............................................................STEERING . 64.......................................LHT Type (tiller handle) . 64.....................................Steering Friction Adjuster . 64

    .................LRT and XRT Types (remote control) . 64................................................................CRUISING . 65

    Trolling Speed Control[standard equipment (LHTC and

    LRTB types)], [optional equipment.............(except LHTC and LRTB types)] . 67

    ................................................................TRIM TAB . 68........................SHALLOW WATER OPERATION . 69

    ...............MOORING, BEACHING, LAUNCHING . 70..............SERVICING YOUR OUTBOARD MOTOR . 72

    ...........THE IMPORTANCE OF MAINTENANCE . 72.....................................MAINTENANCE SAFETY . 73

    ...................TOOL KIT and OWNER’S MANUAL . 74...........................EMERGENCY STARTER ROPE . 74

    ...............................MAINTENANCE SCHEDULE . 75....................................TRIM TAB ADJUSTMENT . 77....................................MANUAL RELIEF VALVE . 79

    11/03/09 17:33:48 31ZZ3610_005

  • 5

    CONTENTS

    ENGINE COVER REMOVAL AND.............................................INSTALLATION . 79

    ........................................Engine Oil Level Check . 80................................................Engine Oil Change . 81

    ..............................Engine Oil Recommendations . 82................................................Spark Plug Service . 83.................................................Lubrication Points . 85

    .............................................................REFUELING . 87...............................FUEL RECOMMENDATIONS . 89

    Fuel Filter/Water Separator Inspection and...............................................................Service . 90

    Portable Fuel Tank and Tank Filter Cleaning.........................................(optional equipment) . 93

    ..............................................Anode Replacement . 94..........................................Propeller Replacement . 95

    ....................................CLEANING AND FLUSHING . 97..............................................Cleaning and Flushing . 97

    ....................................................................STORAGE . 99........................................................................Fuel . 99

    ...........................................................Engine Oil . 102..............HOISTING THE OUTBOARD MOTOR . 102

    .................................STORAGE PRECAUTIONS . 102.............................REMOVAL FROM STORAGE . 103

    ......................................................TRANSPORTING . 104WITH OUTBOARD MOTOR INSTALLED

    ...........................................................ON BOAT . 104WITH OUTBOARD MOTOR REMOVED

    .....................................................FROM BOAT . 104TAKING CARE OF UNEXPECTED

    ........................................................PROBLEMS . 105................................ENGINE WILL NOT START . 105

    HARD STARTING OR STALLS AFTER.........................................................STARTING . 108

    .........................................ENGINE OVERHEATS . 109.....................................................................FUSES . 110

    ........................Electric Starter Will Not Operate . 110.....................................Battery Will Not Charge . 110

    .................................................Fuse Replacment . 111OIL PRESSURE INDICATOR GOES OFF AND

    ..........................ENGINE SPEED IS LIMITED . 113OVERHEAT INDICATOR COMES ON AND

    ..........................ENGINE SPEED IS LIMITED . 114.................SUBMERGED OUTBOARD MOTOR . 116

    11/03/09 17:33:52 31ZZ3610_006

  • 6

    CONTENTS

    TECHNICAL AND CONSUMER.................................................INFORMATION . 118

    .............................TECHNICAL INFORMATION . 118....................................Serial Number Locations . 118

    .................................................................Battery . 119...............Emission Control System Information . 119

    ............................................................Star Label . 122......................................................Specifications . 124

    .............................CONSUMER INFORMATION . 127.............................................Honda Publications . 127

    ............................Customer Service Information . 127...........................................Warranty Statements . 130

    ..........................Distributor’s Limited Warranty . 130...................Emission Control System Warranty . 135

    ........................................Distributor’s Warranty . 139.........................................................................INDEX . 142

    11/03/09 17:33:55 31ZZ3610_007

  • 7

    IMPORTANT SAFETYINFORMATION

    Operator Responsibility

    OUTBOARD MOTOR SAFETY

    It is the operator’s responsibility toprovide the necessary safeguardsto protect people and property.Know how to stop the enginequickly in case of emergency.Understand the use of all controls.

    Attach the emergency stop switchlanyard securely to the operator.

    Stop the engine immediately ifanyone falls overboard, and do notrun the engine while the boat isnear anyone in the water.

    Always stop the engine if youmust leave the controls for anyreason.

    Always wear a PFD (PersonalFlotation Device) while on theboat.

    Familiarize yourself with all lawsand regulations relating to boatingand the use of outboard motors.

    Be sure that anyone who operatesthe outboard motor receives properinstruction.

    Be sure the outboard motor isproperly mounted on the boat.

    Do not remove the engine coverwhile the engine is running.

    The Honda BF60A/BFP60Aoutboard motors are designed for usewith boats that have a suitablemanufacturer’s powerrecommendation. Other uses canresult in injury to the operator ordamage to the outboard motor andother property.

    Most injuries or property damage canbe prevented if you follow allinstructions in this manual and on theoutboard motor. The most commonhazards are discussed in this chapter,along with the best way to protectyourself and others.

    11/03/09 17:34:07 31ZZ3610_008

  • 8

    Carbon Monoxide HazardRefuel With Care

    OUTBOARD MOTOR SAFETY

    Gasoline is extremely flammable,and gasoline vapor can explode.Refuel outdoors, in a well-ventilated area, with the enginestopped. Never smoke neargasoline, and keep other flamesand sparks away.

    Refuel carefully to avoid spillingfuel. Avoid overfilling the fueltank.

    After refueling, tighten the fillercap securely. If any fuel is spilled,make sure the area is dry beforestarting the engine.

    Exhaust contains poisonous carbonmonoxide, a colorless, odorless gas.Breathing carbon monoxide cancause loss of consciousness and maylead to death.

    If you run the engine in an area thatis confined, or even partly enclosed,the air you breathe could contain adangerous amount of exhaust gas.

    Never run your outboard inside agarage or other enclosure.

    11/03/09 17:34:15 31ZZ3610_009

  • 9

    SAFETY LABEL LOCATION

    LRTA, LRTB and XRTA Types

    OUTBOARD MOTOR SAFETY

    READ OWNER’ S MANUALEMERGENCY ENGINE STARTING

    The label shown here contains important safety information. Please read it carefully. This label is considered apermanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized HondaMarine dealer for a replacement.

    11/03/09 17:34:30 31ZZ3610_010

  • 10

    LHTC and LRTC Types

    OUTBOARD MOTOR SAFETY

    READ OWNER’S MANUALEMERGENCY ENGINE STARTING

    READ OWNER’S MANUAL

    These labels come with the outboard motor.

    The label shown here contains important safety information. Please read it carefully. This label is considered apermanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized HondaMarine dealer for a replacement.

    11/03/09 17:34:55 31ZZ3610_011

  • 11

    OUTBOARD MOTOR SAFETY

    FUEL CAUTION

    PORTABLE FUEL TANK (optional equipment)

    11/03/09 17:35:05 31ZZ3610_012

  • Gasoline is harmful or fatalif swallowed. Keep the fueltank out of reach ofchildren.Gasoline is extremelyflammable and is explosiveunder certain conditions.Refuel in a well-ventilatedarea with the enginestopped.Do not smoke or allowflames or sparks where theengine is refueled or wheregasoline is stored.Do not overfill the fuel tank.After refueling make surethat the fuel tank cap isclosed properly andsecurely.

    Be careful not to spill anyfuel while refueling. Spilledfuel or fuel vapor mayignite. If any fuel is spilled,make sure that the area isdry before starting theengine.Honda outboard motor is

    designed to give safe anddependable service ifoperated according toinstructions.Read and understand theOwner’s Manual beforeoperating the outboardmotor. Failure to do socould result in personalinjury or equipmentdamage.

    12

    LHTC and LRTC Types

    OUTBOARD MOTOR SAFETY

    11/03/09 17:35:15 31ZZ3610_013

  • *******

    *******

    ******

    **

    *******

    **

    ******

    ******

    13

    CONTROL AND FEATURE IDENTIFICATION CODES

    CONTROLS AND FEATURES

    Model

    TypeShaft Length

    Tiller HandleRemote ControlPower Trim/TiltTachometer

    Rudder MeterTilt Limit MechanismPortable Fuel Tank (25 L)TRL (Trolling) Control Switch

    Trim Meter

    50° Steering Angle Rod

    LRTA XRTA

    BF60A BFP60A

    LRTALHTC LRTC LRTB LRTC XRTALX

    Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.

    R=Remote Control

    L

    T=Power Trim/Tilt

    R T

    TYPE CODE (Example)

    H=Tiller Handle

    : Optional equipment

    A

    BF60A: L=20.5 in (521 mm) (Long Shaft), X=25.5 in (648 mm) (Extra Long Shaft)BFP60A: L=20.9 in (531 mm) (Long Shaft), X=25.9 in (658 mm) (Extra Long Shaft)

    Destination: A=American, B=American (optional applications equipped type), C=Canadian

    11/03/09 17:35:31 31ZZ3610_014

  • 14

    COMPONENT AND CONTROL LOCATIONS

    CONTROLS AND FEATURES

    LHT Type (tiller handle)

    ENGINE COVERLATCH (front)

    TILLERHANDLE

    STERNBRACKET

    MANUALRELIEF VALVE

    ANODE TRIM TAB

    ANODE(each side)

    ENGINE COVERLATCH (rear)

    POWER TILTSWITCH

    FLUSH PORTCONNECTOR

    ENGINE OILDRAIN BOLT

    ANTIVENTILATIONPLATE

    GEAR OIL DRAIN SCREW

    COOLING WATERINTAKE PORT(each side)

    GEAR OILLEVEL SCREW

    PRODUCTIDENTIFICATIONNUMBER

    EXHAUST PORT/WATER OUTLET PORT

    FUEL HOSEENGINE COVER

    IDLE PORT

    COOLING SYSTEMINDICATOR TILT LOCK LEVER

    PROPELLER(optional equipment)

    11/03/09 17:35:39 31ZZ3610_015

  • 15

    CONTROLS AND FEATURES

    ENGINE OILFILLER CAP

    ACG FUSE

    OIL LEVELDIPSTICK

    SPARK PLUG CAPS

    ENGINE SERIAL NUMBER

    FUEL FILTER/WATER SEPARATOR(inside strainer cup)

    MAIN FUSEBOX

    ENGINE HANGERS

    NMEAINTERFACECOUPLER

    11/03/09 17:35:44 31ZZ3610_016

  • 16

    CONTROLS AND FEATURES

    GEARSHIFT LEVER

    IGNITION SWITCH KEY

    IGNITION SWITCH EMERGENCY STOPSWITCH LANYARD

    THROTTLEGRIP

    THROTTLE FRICTIONADJUSTER

    STEERING FRICTIONADJUSTER

    EMERGENCY STOPSWITCH CLIP

    FUEL HOSE

    POWER TRIM/TILT SWITCH

    EMERGENCYSTOP SWITCH

    TRL (Trolling) CONTROLSWITCH

    INDICATORS(Oil pressure, Overheat,Alternator, Malfunction)

    11/03/09 17:35:49 31ZZ3610_017

  • 17

    CONTROLS AND FEATURES

    LRT and XRT Types (remote control)

    ENGINE COVERLATCH (front)

    ANODE

    EXHAUST PORT/WATEROUTLET PORT

    TRIM TAB

    ANODE(each side)

    COOLING SYSTEMINDICATOR

    IDLE PORT

    ENGINE COVERLATCH (rear)

    POWER TILTSWITCH

    FLUSH PORTCONNECTOR

    ENGINE OILDRAIN BOLT

    ANTIVENTILATIONPLATE

    GEAR OIL DRAIN SCREW

    COOLING WATERINTAKE PORT(each side)

    GEAR OILLEVEL SCREW

    PRODUCTIDENTIFICATIONNUMBER

    TILT LOCKLEVER

    MANUAL RELIEFVALVE

    FUEL HOSE

    ENGINE COVER

    PROPELLER(optional equipment)

    STERNBRACKET

    11/03/09 17:35:55 31ZZ3610_018

  • 18

    CONTROLS AND FEATURES

    ACG FUSE

    OIL LEVELDIPSTICK

    SPARK PLUG CAPSFUEL FILTER/WATER SEPARATOR(inside strainer cup)

    ENGINE SERIAL NUMBER

    MAIN FUSEBOX

    ENGINE HANGERS

    ENGINE OILFILLER CAP

    NMEAINTERFACECOUPLER

    11/03/09 17:36:02 31ZZ3610_019

  • 19

    Remote Control BoxSide-Mount Control Type(optional equipment)

    CONTROLS AND FEATURES

    GEARSHIFT/THROTTLECONTROL LEVER

    POWER TRIM/TILTSWITCH

    SPARE EMERGENCYSTOP SWITCH CLIP

    CONTROL LEVERFRICTION ADJUSTER

    EMERGENCY STOPSWITCH LANYARD

    EMERGENCY STOPSWITCH CLIP

    EMERGENCY STOPSWITCH

    IGNITION SWITCHKEY

    IGNITION SWITCH

    BUZZER(inside)

    FAST IDLE LEVER

    NEUTRAL RELEASE LEVER

    INDICATORS(Oil pressure, Overheat,Alternator, Malfunction)

    11/03/09 17:36:09 31ZZ3610_020

  • 20

    Portable Fuel Tank(optional equipment)Fuel Tank Hose Assembly(standard equipment)

    CONTROLS AND FEATURES

    VENT KNOB

    FUEL GAUGE

    FUEL PRIMING BULBFUEL HOSE JOINT(outboard motor side)

    FUEL HOSE CONNECTOR

    FUEL FILLER CAP

    PORTABLE FUEL TANK

    FUEL TANK HOSE ASSEMBLY(standard equipment)

    11/03/09 17:36:17 31ZZ3610_021

  • 21

    Trim Meter Digital Speedometer

    Tachometer Digital Tachometer

    Rudder Meter[standard equipment (BFP60ALRTB type)][optional equipment (other LRTand XRT types)]

    Trolling Control Switch Panel

    [optional equipment (LRT andXRT types)]

    [optional equipment (LRT andXRT types)]

    (optional equipment)

    (optional equipment) [standard equipment (LRTBtype)][optional equipment (other LRTand XRT types)]

    CONTROLS AND FEATURES

    TRL (Trolling) CONTROL SWITCH

    11/03/09 17:36:31 31ZZ3610_022

  • 22

    CONTROLS

    LHT Type (tiller handle)

    CONTROLS AND FEATURES

    STARTON

    EMERGENCYSTOP SWITCHLANYARD

    EMERGENCY STOPSWITCH CLIP

    EMERGENCY STOPSWITCH LANYARD

    EMERGENCY STOP SWITCH CLIP

    IGNITIONSWITCHKEYIGNITION SWITCH

    EMERGENCY STOP SWITCH

    OOFFFF

    Ignition Switch

    Emergency Stop Switch Clip andEmergency Stop Switch

    Turning the ignition switch key to theSTART position operates the startermotor. The key automatically returnsto the ON position when releasedfrom the START position.

    The ignition switch controls theignition system and the starter motor.

    Turning the ignition switch to theOFF position stops the engine.

    The engine will not start unless thegearshift lever is in the N (neutral)position (p. ) and the emergencystop switch clip is in the emergencystop switch.

    50

    11/03/09 17:36:42 31ZZ3610_023

  • 23

    CONTROLS AND FEATURES

    INCREASE

    THROTTLE INDEX MARK

    THROTTLEGRIP

    POINTER

    SPARE SWITCH CLIP

    Throttle Grip The throttle grip controls enginespeed.

    An index mark on the tiller armshows throttle position and is helpfulfor setting the throttle correctly whenstarting (p. ).

    The emergency stop switch clip mustbe inserted in the emergency stopswitch in order for the engine to startand run. The emergency stop switchlanyard must be attached securely tothe operator or to the operator’s PFD(Personal Flotation Device).

    When used as described, theemergency stop switch andemergency stop switch lanyardsystem stops the engine if theoperator falls away from the controls.

    A spare switch clip is provided in thetool bag (p. ).74

    62

    11/03/09 17:36:53 31ZZ3610_024

  • 24

    CONTROLS AND FEATURES

    THROTTLE GRIP

    RELEASE

    FIX

    THROTTLE FRICTIONADJUSTER

    N (neutral)R (reverse) F (forward)

    GEARSHIFTLEVER

    THROTTLE GRIP

    SLOWEST

    SLOWEST

    Gearshif t LeverThrottle Friction Adjuster

    The shif t lever will not move unlessthe throttle grip is in the f ully closedposition.

    The gearshift lever is used to select F(forward), N (neutral), or R (reverse)gears.

    The engine can be started with thegearshift lever in the N (neutral)position only.

    The throttle friction adjuster adjustsresistance to throttle grip rotation.

    Turn the adjuster clockwise toincrease friction for holding a throttlesetting while cruising.

    Turn the adjuster counterclockwise todecrease friction for easy throttle griprotation.

    11/03/09 17:37:03 31ZZ3610_025

  • 25

    CONTROLS AND FEATURES

    STEERING FRICTION ADJUSTER

    TO INCREASEFRICTION(LOCK)

    TO DECREASEFRICTION(FREE)

    GEARSHIFT LEVER Steering Friction Adjuster

    The steering friction adjuster adjustssteering resistance.

    Less friction allows the outboardmotor to turn more easily. Morefriction helps to hold a steady coursewhile cruising or to prevent theoutboard motor from swinging whiletrailering the boat.

    You can chose which side of thetiller handle to have the gearshiftlever installed. Consult yourauthorized Honda outboard motordealer.

    11/03/09 17:37:10 31ZZ3610_026

  • 26

    Side-Mount Control TypeLRT and XRT Types(remote control) (optional equipment)

    CONTROLS AND FEATURES

    EMERGENCY STOPSWITCH

    OOFFFFOONN

    IGNITIONSWITCH

    SWITCH CLIP

    START

    Ignition Switch

    Turning the ignition switch key to theSTART position operates the startermotor. The key automatically returnsto the ON position when releasedfrom the START position.

    The ignition switch can be used tostart the engine only when the controllever is in the N (neutral) position (p.

    ) and the emergency stop switchclip is in the emergency stop switch.

    Turning the ignition switch to theOFF position stops the engine.

    For panel-mount or top-mountremote control information, refer tothe instructions provided with theremote control equipment.

    The ignition switch controls theignition system and the starter motor.

    53

    11/03/09 17:37:20 31ZZ3610_027

  • 27

    CONTROLS AND FEATURES

    EMERGENCY STOP SWITCH

    EMERGENCY STOPSWITCH CLIP

    SPARE SWITCH CLIPEMERGENCY STOPSWITCH CLIP

    EMERGENCYSTOPSWITCHLANYARD

    EMERGENCYSTOP SWITCHLANYARD

    Emergency Stop Switch Clip andEmergency Stop Switch

    The emergency stop switch clip mustbe inserted in the emergency stopswitch in order for the engine to startand run. The emergency stop switchlanyard must be attached to theoperator’s PFD (Personal FlotationDevice) or to the operator securely.

    When used as described, theemergency stop switch clip andemergency stop switch lanyardsystem stops the engine if theoperator falls away from the controls.

    A spare switch clip is stored in a slotin the control housing and isprovided in the tool bag (p. ).74

    11/03/09 17:37:29 31ZZ3610_028

  • 28

    CONTROLS AND FEATURES

    30°

    TTHHRROOTTTTLLEE OOPPEENNIINNGG

    TTHHRROOTTTTLLEE OOPPEENNIINNGG

    MAXIMUM

    MAXIMUM

    MMIINNIIMMUUMM MMIINNIIMMUUMM

    R (REVERSE)SHIFT

    F (FORWARD)30°

    N (NEUTRAL)

    GEARSHIFT/THROTTLECONTROL LEVER

    SHIFTGEARSHIFT/THROTTLECONTROL LEVER

    NEUTRALRELEASE LEVER

    Gearshif t/Throttle ControlLever

    A friction adjuster near the base ofthe control lever(s) adjusts theoperating resistance of the controllever(s). Refer to p. .

    Less friction allows easier controllever movement. More friction helpsto hold a steady throttle setting whilecruising.

    Moving the control lever 30° from N(neutral) selects the gear, and furthermovement increases engine speed.

    The control lever automatically locksitself in the N (neutral) position. Tomove the lever out of the N (neutral)position, you must squeeze theneutral release lever on the undersideof the lever handle.

    The gearshift/throttle control levercontrols engine speed and selects F(forward), N (neutral), or R (reverse)gears. 63

    11/03/09 17:37:40 31ZZ3610_029

  • 29

    CONTROLS AND FEATURES

    FAST IDLE LEVER

    N (neutral)

    MAXIMUM FAST IDLE

    LOWESTPOSITION

    Fast Idle Lever

    Use the fast idle lever to accelerateengine warm-up after starting theengine. Do not use the fast idle leverwhen starting the engine.

    See page for engine warm-upinstructions.

    The fast idle lever allows you toincrease the idle speed only when thecontrol lever is in the N (neutral)position. Place the fast idle lever inits START (fully lowered) positionto cancel the fast idle and return thecontrol lever to normal operation.

    55

    11/03/09 17:37:46 31ZZ3610_030

  • 30

    Common Controls

    CONTROLS AND FEATURES

    POWER TRIM/TILT SWITCH

    PPrreessss DDNN ttoo ttrriimmoorr ttiilltt tthhee oouuttbbooaarrddmmoottoorr ddoowwnn..

    Press UP to trimor tilt the outboardmotor up.

    CONTROL LEVER

    Press DN to trimor tilt the outboardmotor down.

    POWER TRIM/TILT SWITCH

    Press UP to trimor tilt the outboardmotor up.

    Power Trim/Tilt Switch(tiller handle/control lever side)

    LHT Type

    LRT and XRT Types(side-mount control)

    The power trim/tilt switch is locatedon the tiller handle or on the controllever. It is a rocker switch with UPand DN (down) positions forchanging the angle of the outboardmotor.

    You can use the power trim/tiltswitch anytime whether the boat isunderway, stopped, or the ignitionswitch is in the OFF position. It isnecessary for the ignition switch tobe in the ON position for the trimmeter to indicate the outboard motorangle.Trim the outboard motor to obtainthe best performance and stability(p. ).

    Tilt the outboard motor for shallowwater operation, beaching, launching,or mooring.

    65

    11/03/09 17:37:57 31ZZ3610_031

  • 31

    CONTROLS AND FEATURES

    POWER TILT SWITCH

    60°

    16°4°

    12°

    (when transom angle is 12°)(VERTICAL LINE)

    TRIMANGLE

    Power Tilt Switch (engine pan)

    The power trim/tilt switch located onthe outboard (engine pan) is notlimited by the tilt limit mechanism(optional equipment f or remotecontrol types) and will provide f ullrange of movement.

    If your outboard motor is equippedwith the tilt limit mechanism(optional equipment f or remotecontrol type), you can set the tiltangle limit. Contact your dealer f ormore inf ormation.

    The power tilt switch is located onthe engine pan. It is a rocker switchwith UP and DN (down) positionsfor changing the angle of theoutboard motor.

    The power tilt switch will operatewithout turning the ignition switchON.

    This switch is used with the enginestopped to raise the outboard motorfor mooring, trailering, ormaintenance.

    11/03/09 17:38:06 31ZZ3610_032

  • 32

    [standard equipment (LHTCtype)]

    [optional equipment (exceptLHTC and LRTB types)]

    [standard equipment (LRTBtype)]

    CONTROLS AND FEATURES

    MANUAL(To release)

    POWER(To fix)

    MANUAL RELIEF VALVE

    TROLLINGCONTROL SWITCHRIGHT STERN BRACKET

    TROLLING CONTROL SWITCH

    SWITCHPANEL

    Manual Relief Valve TRL (Trolling) Control Switch

    The outboard motor can be tiltedmanually after opening the manualrelief valve. This allows the outboardmotor to be tilted up or down whenno battery is connected.

    Check that nobody is under theoutboard motor before opening themanual relief valve. If the manualrelief valve is loosened (turnedcounterclockwise) when the outboardmotor is tilted up, the outboard motorwill suddenly tilt down.

    The Trolling Control Switch is arocker switch with UP and DN(down) positions to adjust the trollingspeed up or down in 50 RPMincrements within the range of 750 to1,000 RPM.

    If you press and hold the TRLcontrol switch while cruising with thethrottle closed, the mode changes totrolling mode (p. ).67

    11/03/09 17:38:19 31ZZ3610_033

  • 33

    CONTROLS AND FEATURES

    FFRREEEE

    TILT LOCK LEVER

    FFIIXX

    UNLATCH

    ENGINECOVERLATCH

    (front)

    (rear)

    LLOOCCKK

    FIX

    UNLATCH

    ENGINECOVERLATCH

    Engine Cover LatchesTilt Lock Lever

    The tilt lock lever is used to supportthe outboard motor in the fully-raisedposition.

    When the boat is to be moored for along time, tilt the outboard motor upas far as it will go. Then move the tiltlock lever to the LOCK position, andgently lower the outboard motor untilthe lever contacts the stern bracket.

    The engine cover latches fasten theengine cover to the outboard motor.

    11/03/09 17:38:29 31ZZ3610_034

  • 34

    CONTROLS AND FEATURES

    TRIMTAB

    TRIM TABBOLT

    GEAR CASE GROMMET

    TRIM TAB BOLTTRIM TAB

    BF60A models:

    BFP60A models:

    Trim Tab The trim tab compensates for‘‘torque steer,’’ which is a reaction ofthe outboard motor to propellerrotation.

    If uncompensated, torque steer wouldmake the outboard motor tend to turnto one side.

    When the trim tab is correctlyadjusted (p. ), steering effort isequal in either direction.

    77

    11/03/09 17:38:37 31ZZ3610_035

  • 35

    Digital TachometerTachometerINSTRUMENTS

    Trim Meter[optional equipment (LRT andXRT types)]

    (optional equipment)

    (optional equipment)

    CONTROLS AND FEATURES

    TRIM METER

    TACHOMETER Digital Tachometer includes thefollowing functions.

    TachometerHour MeterTrim MeterOil Pressure IndicatorOverheat IndicatorACG Indicator

    Refer to the Operation Guideincluded with the Digital Tachometerfor operation information.

    The trim meter indicates the relativetrim angle of the outboard motor.

    Refer to the trim meter when usingthe power trim/tilt switch to achievethe best performance from the boat.

    The tachometer shows engine speedin revolutions per minute.

    Refer to the tachometer when usingthe throttle and power trim/tiltcontrols to achieve the bestperformance from the boat. Malfunction Indicator

    11/03/09 17:38:55 31ZZ3610_036

  • 36

    Digital Speedometer[optional equipment (LRT andXRT types)]

    Fuel GaugeRudder Meter

    [optional equipment (other LRTand XRT types)]

    [standard equipment (BFP60ALRTB type)]

    (optional equipment)

    CONTROLS AND FEATURES

    FUEL GAUGE

    Digital Speedometer includes thefollowing functions.

    SpeedometerFuel Level MeterVoltmeterTripmeterFuel Integration MeterFuel Economy MeterFuel Flow Meter

    Refer to the Operation Guideincluded with the DigitalSpeedometer for operationinformation.

    The rudder meter shows the boat’stravelling direction in accordancewith the rudder angle.

    A fuel gauge is built into the fueltank connector of the portable fueltank (optional equipment).

    11/03/09 17:39:11 31ZZ3610_037

  • 37

    INDICATORS Alternator (ACG) Indicator Malfunction Indicator

    CONTROLS AND FEATURES

    (side-mount control)

    BUZZER

    (RED)

    (side-mount control)

    (RED)

    (RED)(RED)

    ACG INDICATOR

    ACG INDICATOR

    (internal buzzer)

    MALFUNCTIONINDICATOR

    (internal buzzer)

    MALFUNCTIONINDICATOR

    BUZZER

    LHT Type

    LRT and XRT Types

    LHT Type

    LRT and XRT Types

    The ACG indicator turns on and thebuzzer sounds in one-secondintervals when the charging system isfaulty.

    The indicator lights come on and thebuzzer sounds when you turn theignition switch ON, allowing you tosee that they are working. If anindicator does not light during thistest, it cannot alert you if that systemdevelops a problem. Have yourHonda Marine dealer check forburned-out bulbs or other problems.Under normal conditions, thefollowing occur when the ignitionswitch is turned ON:

    The ACG, Malfunction, OilPressure, and Overheat indicatorslight.The buzzer will beep twice.The Malfunction, Oil Pressure,and Overheat indicators will go outafter the second beep.The ACG indicator will go outafter the engine starts.The Oil Pressure indicator willlight again after the engine startsand will stay lit to indicate the oilpressure is normal.

    1.

    2.3.

    4.

    5.

    11/03/09 17:39:28 31ZZ3610_038

  • 38

    Oil Pressure Indicator

    CONTROLS AND FEATURES

    (side-mount control)

    OIL PRESSUREINDICATOR

    (internal buzzer)

    OIL PRESSUREINDICATOR

    (GREEN)

    BUZZER

    (GREEN)

    LRT and XRT Types

    LHT Type

    TAKING CARE OFUNEXPECTED PROBLEMS,

    When the oil pressure indicator is lit,oil pressure is OK.

    If oil pressure becomes low, theindicator will go off, and the engineprotection system will limit enginespeed. Refer to

    on p. .

    All models are equipped with abuzzer that sounds continuouslywhen the oil pressure indicator goesoff.

    Low oil pressure indicates that theengine oil level is low or that there isa problem with the engine lubricationsystem.

    When the engine control systemdetects an engine control systemmalfunction, the malfunctionindicator turns on and the buzzersounds at one-second intervals.

    113

    11/03/09 17:39:39 31ZZ3610_039

  • 39

    Overheat Indicator Cooling System Indicator

    CONTROLS AND FEATURES

    (side-mount control)

    (RED)

    OVERHEATINDICATOR

    (internal buzzer)

    OVERHEATINDICATOR

    (RED)

    BUZZER

    COOLING SYSTEM INDICATOR

    LRT and XRT Types

    LHT Type

    TAKING CARE OFUNEXPECTED PROBLEMS

    TAKING CARE OF UNEXPECTEDPROBLEMS

    When the alert triggers, the overheatindicator comes on and the buzzersounds a steady tone as the enginespeed is reduced to 1,800 rpm. If thecondition persists for another 20seconds, the engine shuts off. Referto

    , onp. .

    All models are equipped with abuzzer that sounds continuouslywhen the red light comes on.

    Engine overheating may be the resultof clogged water intakes.

    Water should flow from the coolingsystem indicator while the engine isrunning. This shows that water iscirculating through the coolingsystem.

    If water stops flowing while theengine is running, it indicates acooling system problem, such asclogged water intakes, which willcause engine overheating. Refer to

    , on p. .

    114

    115

    11/03/09 17:39:50 31ZZ3610_040

  • 40

    Portable Fuel Tank

    Overrev Limiter

    OTHER FEATURES(optional equipment)

    CONTROLS AND FEATURES

    The overrev limiter may be activatedduring operation, limiting enginespeed, if the outboard motor istrimmed or tilted up excessively, orwhen propeller ventilation occursduring a sharp turn.

    The engine is equipped with anoverrev limiter to prevent thepossibility of mechanical damagefrom excessive engine speed.

    The cooling system indicatordischarge port can also becomeplugged.

    If the overrev limiter is activated,check the trim angle of the outboardmotor.

    Check to see if the correct propelleris installed.

    The portable fuel tank has a capacityof US gal ( L) and has a fuelgauge built into the fuel tankconnector.

    256.6

    11/03/09 17:40:00 31ZZ3610_041

  • 41

    Fuel Priming Bulb NMEA Interface Coupler

    CONTROLS AND FEATURES

    VENT KNOB

    OOPPEENN

    CCLLOOSSEE

    FUEL FILLER CAP

    UP

    PRIMING BULB

    INLET END(tank side)

    NMEA INTERFACE COUPLER

    OUTLET END(outboardmotor side)

    Fuel Filler Cap Vent Knob(optional equipment)

    A priming bulb is built into the fuelhose that connects the fuel tank to theoutboard motor.

    Before starting the engine, hold thepriming bulb up in the direction ofthe arrow; then squeeze the primingbulb until it feels firm. This willensure that fuel is supplied to theengine (p. ).

    NMEA2000 based information onengine speed, fuel consumption, andvarious warnings can be read byconnecting to the outboard motorwith the interface cable (optionalequipment).Contact your dealer for moreinformation.

    The fuel filler cap is provided with avent knob to seal the portable fueltank for carrying it to and from theboat. Open the vent by turning thevent knob counterclockwise all theway before starting the engine.

    49

    11/03/17 10:47:08 31ZZ3610_042

  • 42

    Anodes

    CONTROLS AND FEATURES

    ANODE(stern bracket) ANODE

    (each side)

    The anodes are made of a sacrificialmaterial that helps to protect theoutboard motor from corrosion.

    There are two anodes on the gearcase, one on the stern bracket andfour small anodes in the waterpassages of the engine block.

    11/03/09 17:40:17 31ZZ3610_043

  • Improperly maintainingthis outboard motor orfailing to correct a problembefore operation can causea malfunction in which youcould be seriously hurt orkilled.

    Always perform a pre-operation inspection beforeeach operation, and correctany problem.

    43

    ARE YOU READY TO GETUNDERWAY?

    Safety

    Knowledge

    IS YOUR OUTBOARDMOTOR READY TO GO?

    BEFORE OPERATION

    Your safety is your responsibility. Alittle time spent in preparation willsignificantly reduce your risk ofinjury.

    Read and understand this manual.Know what the controls do and howto operate them.

    Familiarize yourself with theoutboard motor and its operationbefore you get underway. Knowwhat to do in case of an emergency.

    Familiarize yourself with all lawsand regulations relating to boatingand the use of outboard motors.

    Always wear a PFD (PersonalFlotation Device) while on the boat.

    Before beginning your pre-operationchecks, be sure the ignition switch isin the OFF position.

    Attach the emergency stop switchclip securely to the operator or to theoperator’s PFD (Personal FlotationDevice).

    For your safety, and to maximize theservice life of your equipment, it isvery important to take a fewmoments before you operate theoutboard motor to check its condition.Be sure to take care of any problemyou find, or have your authorizedHonda Marine dealer correct it,before you operate the outboardmotor.

    11/03/09 17:40:29 31ZZ3610_044

  • 44

    Safety Inspection

    Maintenance Inspection

    BEFORE OPERATION

    Look around the outboard motorfor signs of oil or gasoline leaks.

    Check that all fasteners are inplace and securely tightened.

    Check that the battery fluid isbetween the upper and lower levels,and the battery leads are connectedsecurely.

    Make sure a tool kit and theemergency starter rope areonboard (p. ). Replace anymissing items.

    Check the fuel level in the fueltank (p. ).

    Check that the anodes are securelyattached to the stern bracket andthe gear case (p. ) and are notexcessively worn. The anodes helpprotect the outboard motor fromcorrosion.

    Check to be sure the propeller isundamaged and the castle nut issecured with the cotter pin(p. ).

    Check the engine oil level (p. ).Running the engine with a low oillevel can cause engine damage.

    Check the fuel filter for watercontamination (p. ).

    Check the emergency stop switchfor proper operation (p. , ).Start the engine. Make sure theengine stops by pulling theemergency stop switch clip fromthe emergency stop switch (p.

    ).

    If you are using the portable fueltank (optional equipment), makesure it is in good condition andproperly secured in the boat(p. ).

    Check that the fuel hose isundamaged and properlyconnected.

    Wipe up any spills before startingthe engine.

    Check the stern bracket to be surethe outboard motor is securelyinstalled.

    Check that all controls areoperating properly.

    Replace any damaged parts.

    22 27

    59

    80

    74

    87

    47

    95

    94

    90

    11/03/09 17:40:44 31ZZ3610_045

  • ×

    ×

    ×

    45

    Tiller Handle Height/AngleAdjustment (LHT type)

    BEFORE OPERATION

    HANDLE ANGLE: 13°

    Reference point

    HEIGHT ADJUSTMENTBLOCK HANDLE ANGLE: 13°

    HANDLE ANGLE: 21°

    HANDLE ANGLE: 7°

    Install the height adjustment blockso that the selected angle of thetiller handle is in this position.

    HANDLE ANGLE: 7°

    HANDLE ANGLE:21°

    8 28 mmFLANGE BOLT

    HEIGHT

    11.5 in(293 mm)

    14.0 in(355 mm)

    17.0 in(433 mm)

    The tiller handle height and angle canbe adjusted to three positions bychanging the installation direction ofthe height adjustment block. Select asuitable height and angle for theoperator and secure the block.

    Raise the tiller handle and removethe 8 28 mm flange bolt and theheight adjustment block.

    Pull down the tiller handle.Determine the height adjustmentblock installation direction andsecure the block with the 8 28mm flange bolt.

    2.

    1.

    11/03/09 17:40:55 31ZZ3610_046

  • 46

    SAFE OPERATINGPRECAUTIONS

    BREAK-IN PROCEDURE

    Break-in period: 10 hours

    Next 60 minutes:

    Next 8 hours:Next 45 minutes:

    First 15 minutes:

    OPERATION

    IMPORTANT SAFETYINFORMATION

    BEFORE OPERATION.

    To safely realize the full potential ofthis outboard motor, you need acomplete understanding of itsoperation and a certain amount ofpractice with its controls.

    Before operating the outboard motorfor the first time, please review the

    on page and thechapter titled

    Proper break-in operation allows themoving parts to wear in smoothly forbest performance and long servicelife. Avoid continuous operation at asteady speed.

    Run the engine up to a maximum of4,000 to 5,000 rpm, which is about50% to 80% of maximum throttleopening. Operating at maximum4,000 5,000 rpm should be limitedto 50% of the 60 minutes.

    For your safety, do not start or runthe engine in a confined or partlyenclosed area. Your engine’s exhaustcontains poisonous carbon monoxide,a colorless, odorless gas that cancollect rapidly. Breathing carbonmonoxide can cause loss ofconsciousness and may lead to death.

    30-second full-throttle bursts are OK,but do not operate the enginecontinuously at full throttle.

    Do not run the engine at full throttlefor more than 5 minutes at a time.

    For boats that plane easily, bring theboat up on plane, and then reduce thethrottle opening to the recommendedrpm range.

    Run the engine up to a maximum of2,000 to 3,000 rpm, which is about10% to 30% of maximum throttleopening. Operating at maximum2,000 3,000 rpm should be limitedto 50% of the 45 minutes.

    Run the engine at trolling speed. Usethe minimum throttle openingnecessary to operate the boat at a safetrolling speed.

    7

    11/03/09 17:41:09 31ZZ3610_047

  • Gasoline is highlyflammable and explosive.

    You can be burned orseriously injured whenhandling fuel.

    Stop the engine and keepheat, sparks, and flameaway.Handle fuel onlyoutdoors.Wipe up spillsimmediately.

    47

    PORTABLE FUEL TANK(optional equipment)

    OPERATION

    PORTABLE FUEL TANK

    FUEL TANK HOSE ASSEMBLY(standard equipment)

    Place the portable fuel tank in a well-ventilated location, away from directsunlight, to reduce the possibility of agasoline vapor explosion.

    To ensure that the outboard motorwill be able to draw fuel from thetank, place the tank within 6 feet (2m) of the outboard motor and notmore than 3 feet (1 m) below the fuelconnector on the outboard motor.

    Secure the portable fuel tank in theboat so that it won’t move aroundand become damaged.

    11/03/09 17:41:19 31ZZ3610_048

  • 48

    FUEL HOSE CONNECTIONS

    OPERATION

    HOSE CLAMP(stainless steel)

    FUEL TANK HOSEASSEMBLY CONNECTOR

    (fuel tank side)

    FUEL TANKHOSEASSEMBLY

    HOSE PLUG

    FUELHOSE

    HOSECLAMP

    FUEL HOSEJOINT

    FUEL HOSE(outboard motor side)

    BARB

    ARROW PRIMING BULB

    (outboard motor side)Connect the fuel tank hoseassembly connector to the tank, asshown. Be sure the connectorsnaps securely into place. Alwaysdisconnect the fuel hose whenstoring or transporting theoutboard motor.

    Turn the portable fuel tank vent knobcounterclockwise to the openposition.

    Remove the hose plug from theoutboard motor side fuel hose.Insert the fuel hose joint into theoutboard motor side fuel hose andsecure it with the hose clamp.Make sure the arrow mark on thepriming bulb points toward theoutboard motor side.

    Store the hose plug in a secureplace.

    2.

    1.

    11/03/09 17:41:29 31ZZ3610_049

  • Gasoline is highlyflammable and explosive.

    You can be burned orseriously injured whenhandling fuel.

    Stop the engine and keepheat, sparks, and flameaway.Handle fuel onlyoutdoors.Wipe up spillsimmediately.

    49

    FUEL PRIMING INFREQUENT OROCCASIONAL USE

    OPERATION

    UP

    OUTLET END(outboard motor)

    PRIMING BULB

    INLET END (tank)

    If your outboard motor will be usedon an infrequent or intermittent basis,please refer to the fuel section of theSTORAGE chapter (p. ) foradditional information regarding fueldeterioration.

    Do not touch the priming bulb withthe engine running or when tilting upthe outboard motor. The vaporseparator could overflow.

    Check to be sure there are no fuelleaks before starting the engine.

    Hold the priming bulb up in thedirection of the arrow; then squeezethe priming bulb several times until itfeels firm, indicating that fuel hasreached the engine.

    If you are using a portable fuel tank,turn the portable fuel tank vent knobcounterclockwise to the openposition.

    99

    11/03/09 17:41:40 31ZZ3610_050

  • 50

    STARTING THE ENGINE

    OPERATION

    EMERGENCY STOPSWITCH LANYARD

    EMERGENCY STOP SWITCH

    N (neutral)

    GEARSHIFTLEVER

    EMERGENCYSTOP SWITCHCLIP

    LHT Type (tiller handle)

    The engine will not start or rununless the emergency stop switchclip is in the emergency stopswitch.

    Check the position of the gearshiftlever. It must be in the N (neutral)position for starting.

    The engine will not start if thegearshift lever is in the F (forward)or R (reverse) position.

    Put the emergency stop switch clipin the emergency stop switch, andattach the emergency stop switchlanyard securely to the operator orto the operator’s PFD (PersonalFlotation Device).

    The emergency stop switch clipand emergency stop switch lanyardsystem is a safety device that willstop the engine if you fall awayfrom the controls while operatingthe boat.

    Always attach the emergency stopswitch lanyard securely to theoperator or to the operator’s PFDbefore starting the engine.

    Control Page..........Side-Mount Control Type . 53

    1.

    2.

    11/03/09 17:41:51 31ZZ3610_051

  • 51

    OPERATION

    STARTPOSITION

    POINTER

    THROTTLE GRIP

    ON

    OOFFFF

    START

    IGNITION SWITCH KEY

    Using the electric starter f or morethan 5 seconds at a time willoverheat the starter motor and candamage it.Turning the ignition switch key tothe START position while theengine is running can damage thestarter motor and f lywheel.

    Turn the ignition switch key to theSTART position and hold it thereuntil the engine starts.

    Align the engine start symbol‘‘ ’’ on the tiller handle with thepointer ‘‘ ’’ on the throttle grip.

    Turn the ignition switch key to theON position; the buzzer will soundtwice.

    When the engine starts, release thekey, allowing it to return to the ONposition.

    If the engine fails to start within 5seconds, release the key and waitat least 10 seconds beforeoperating the starter again.

    Also, as the engine warms up, thethrottle grip can be turned to theSLOW position without stalling.

    3.

    4.

    5.

    11/03/09 17:42:02 31ZZ3610_052

  • 52

    OPERATION

    TAKING CARE OFUNEXPECTED PROBLEMS

    If the engine is not properlywarmed up bef ore raising theengine speed, the buzzer andoverheat indicator may activateand the engine speed will beautomatically reduced.The cooling system may f reeze inareas where the temperaturereaches 32°F (0°C) or below.Cruising at high speed withoutwarming the engine up may causeengine damage.

    During the warm-up period, checkthe oil pressure indicator (p. ),overheat indicator (p. ), andcooling system indicator (p. ).

    If the indicators show anyabnormal condition, immediatelystop the engine and determine thecause of the problem. Refer to

    onp. .

    Before getting underway, allowthe engine to warm-up sufficientlyto ensure good performance.

    Above 41°F (5°C), warm-up theengine for at least 3 minutes.

    Below 41°F (5°C), warm-up theengine for at least 5 minutes at2,000 rpm.

    6.38

    3939

    105 109

    11/03/09 17:42:10 31ZZ3610_053

  • 53

    Side-Mount Control Type(optional equipment)

    OPERATION

    N (neutral)

    CONTROLLEVER

    EMERGENCY STOPSWITCH CLIP

    EMERGENCY STOPSWITCH

    EMERGENCY STOPSWITCH LANYARD

    LRT and XRT Types(remote control)

    The engine will not start or rununless the emergency stop switchclip is in the emergency stopswitch.

    The emergency stop switch clipand emergency stop switch lanyardsystem is a safety device that willstop the engine if you fall awayfrom the controls while operatingthe boat.

    Always attach the emergency stopswitch lanyard securely to theoperator or to the operator’s PFDbefore starting the engine.

    Put the emergency stop switch clipin the emergency stop switch, andsecurely to the operator or to theoperator’s PFD (Personal FlotationDevice).

    The engine will not start if the F(forward) or R (reverse) gears areengaged.

    Set the control lever in the N(neutral) position.

    1. 2.

    11/03/09 17:42:20 31ZZ3610_054

  • 54

    OPERATION

    FAST IDLE RANGE

    OOFFFFON

    START

    IGNITION SWITCH KEY

    START(LOWESTPOSITION)

    Using the electric starter f or morethan 5 seconds at a time willoverheat the starter motor and candamage it.Turning the ignition switch key tothe START position while theengine is running can damage thestarter motor and f lywheel.

    The fast idle lever cannot be raisedunless the control lever is in the N(neutral) position.

    The control lever cannot be movedaway from the N (neutral) positionunless the fast idle lever is lowered.

    Turn the ignition switch key to theSTART position and hold it thereuntil the engine starts.

    Turn the ignition switch key to theON position; the buzzer will soundtwice.

    Leave the fast idle lever in theSTART (fully lowered) position.

    When the engine starts, release thekey, allowing it to return to the ONposition.

    If the engine fails to start within 5seconds, release the key and waitat least 10 seconds beforeoperating the starter again.

    3.

    4.

    5.

    11/03/09 17:42:31 31ZZ3610_055

  • 55

    OPERATION

    MAXIMUM FAST IDLE

    FAST IDLERANGE

    TAKING CARE OFUNEXPECTED PROBLEMS

    If the engine is not properlywarmed up bef ore raising theengine speed, the buzzer andoverheat indicator may activateand the engine speed will beautomatically reduced.The cooling system may f reeze inareas where the temperaturereaches 32°F (0°C) or below.Cruising at high speed withoutwarming the engine up may causeengine damage.

    Before getting underway, allowthe engine to warm-up sufficientlyto ensure good performance.

    Above 41°F (5°C), warm-up theengine for at least 3 minutes.

    Below 41°F (5°C), warm-up theengine for at least 5 minutes at2,000 rpm. Raise the fast idle leverto achieve approximately 2,000rpm.

    If the fast idle lever was used towarm-up the engine, graduallylower the lever as the enginewarms up.

    When the fast idle lever is fullylowered, the control lever can bemoved away from the N (neutral)position.

    During the warm-up period, checkthe oil pressure indicator (p. ),overheat indicator (p. ), andcooling system indicator (p. ).

    If the indicators show anyabnormal condition, immediatelystop the engine and determine thecause of the problem. Refer to

    onp. .

    6.7.

    3839

    39

    105 109

    11/03/09 17:42:41 31ZZ3610_056

  • ×

    ×

    56

    EMERGENCY STARTING

    OPERATION

    NOTE:

    (rear)

    (front)

    ENGINECOVERLATCH

    6 25 mm BOLTS

    ENGINECOVERLATCH

    UNLATCH

    UNLATCH

    ALTERNATOR COVERIf the battery is discharged or thestarter motor is inoperative, you canstart the engine manually using theemergency starter rope supplied withthe outboard motor.

    Turn the engine switch key to theOFF position.

    Unlatch the engine cover latch andremove the engine cover.

    Remove the two 6 25 mm bolts,and then remove the alternatorcover.

    Take care not to lose the bolts.1.

    2.

    3.

    11/03/09 17:42:51 31ZZ3610_057

  • --

    Exposed moving parts cancause injury.

    Do not operate theoutboard motor withoutthe engine cover.Use extreme care wheninstalling the enginecover.

    57

    OPERATION

    KNOT

    ALTERNATORPULLEY

    DDiirreeccttiioonnttoo ppuullll

    EMERGENCY STARTER ROPE

    EMERGENCY STARTER ROPE

    TAKING CARE OFUNEXPECTED PROBLEMS

    Set the controls the same as fornormal starting (p. ,

    ).

    Turn the ignition switch key to theON position.

    Set the alternator pulley so thecutouts are on the right and leftsides of the alternator pulley asshown. Hook the knot at the end ofthe starter rope (accessory) againsta cutout in the alternator pulley,and wind the starter rope one and ahalf turns clockwise along thegroove in the alternator pulley.

    Pull the emergency starter ropeslowly until resistance is felt, thenpull briskly.

    Keep away from moving partswhile pulling the rope.

    If necessary, rewind the rope andpull again. If the engine does notstart after several attempts, refer to

    from p. .

    5.

    6.

    4.

    53 5550 51

    105

    11/03/09 17:43:03 31ZZ3610_058

  • 58

    OPERATION

    If the fast idle control(s) was usedto start the engine, return thecontrol(s) to the normal operatingposition as the engine warms up.

    During the warm-up period, checkthe oil pressure indicator (p. ),overheat indicator (p. ), andcooling system indicator (p. ).

    Leave the alternator cover off, butinstall the engine cover (p. )and lock it in place by latching theengine cover latch.

    If it was necessary to remove theemergency stop switch lanyardfrom you to perform theemergency starting procedure, besure the lanyard is attachedsecurely to operator beforeoperating the outboard motor.

    Have your closest authorizedHonda Marine dealer check yourelectrical system and correct theproblem so that you can use theelectric starter.

    10.

    9.

    8.

    7.

    3839

    39

    79

    11/03/09 17:43:09 31ZZ3610_059

  • 59

    STOPPING THE ENGINE

    Emergency Engine StoppingSide-Mount Control Type(optional equipment)

    OPERATION

    EMERGENCY STOPSWITCH CLIP

    EMERGENCY STOPSWITCH LANYARD

    PULL

    EMERGENCY STOPSWITCH CLIP

    PULL

    EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH

    EMERGENCY STOPSWITCH LANYARD

    LRT and XRT Types(remote control)

    LHT Type (tiller handle)

    To stop the engine in an emergency,pull the emergency stop switch clipout of the emergency stop switch bypulling the emergency stop switchlanyard.

    Turn the ignition switch key to theOFF position after verifying theemergency stop switch operation.

    We suggest that you stop the enginethis way occasionally to verify thatthe emergency stop switch isoperating properly.

    11/03/09 17:43:19 31ZZ3610_060

  • 60

    Normal Engine Stopping

    Side-Mount Control Type(optional equipment)

    OPERATION

    SLOW

    THROTTLE GRIP

    N (neutral)

    GEARSHIFTLEVER

    N (neutral)

    CONTROLLEVER

    LRT and XRT Types(remote control)

    LHT Type (tiller handle)

    After cruising at full throttle, cooldown the engine by idling for a fewminutes before stopping the engine.

    Move the throttle grip to theslowest speed and the gearshiftlever or control lever to the N(neutral) position.

    1.

    11/03/09 17:43:29 31ZZ3610_061

  • 61

    Side-Mount Control Type

    OPERATION

    OOFFFF

    IGNITION SWITCH KEY

    OOFFFF

    IGNITIONSWITCH KEY

    LRT and XRT Types(remote control)

    LHT Type (tiller handle) Turn the ignition switch key to theOFF position to stop the engine.In the event that the engine doesnot stop when the ignition switchkey is turned to the OFF position,pull the emergency stop switchclip out of the emergency stopswitch by pulling the emergencystop switch lanyard (p. ).

    When the boat is not in use,remove and store the ignitionswitch key and the emergency stopswitch clip and lanyard. If you areusing a portable fuel tank,disconnect the fuel hose if youwill be storing or transporting theoutboard motor.

    2.

    3.

    59

    11/03/09 17:43:38 31ZZ3610_062

  • 62

    GEARSHIFT ANDTHROTTLE OPERATION

    OPERATION

    POINTER

    SLOW

    THROTTLEGRIP

    F (forward)N (neutral)

    R (reverse)

    THROTTLE FRICTION ADJUSTER

    THROTTLEGRIP

    FIX

    RELEASE

    LHT Type (tiller handle)

    To shift gears, turn the throttle grip tothe SLOW position; then move thegearshift lever to select the F(forward), N (neutral), or R (reverse)gears.The engine can be started with thegearshift lever in the N (neutral)position only.

    The throttle grip can be turned to theFAST position only when thegearshift lever is in the F (forward)position.

    Use the throttle friction adjuster tohelp hold a constant throttle settingwhile cruising.

    Turn the adjuster clockwise toincrease throttle grip friction forholding a constant speed.

    Turn the adjuster counterclockwise todecrease friction for easy griprotation.

    11/03/09 17:43:49 31ZZ3610_063

  • 63

    Side-Mount Control Type

    OPERATION

    F (forward)

    N (neutral)

    R (reverse)

    CONTROL LEVER

    NEUTRALRELEASELEVER

    CONTROLLEVERFRICTIONADJUSTER

    TO INCREASEFRICTION

    TO DECREASEFRICTION

    LRT and XRT Types(remote control)

    To shift gears, move the control leverto select the F (forward), N (neutral),or R (reverse) gear.

    The control lever cannot be movedfrom the N (neutral) position unlessthe neutral release lever is squeezed.

    Moving the control lever beyond thegear selection range increases enginespeed.

    Adjust the control lever frictionadjuster so the control lever will holda constant throttle setting whilecruising.

    11/03/09 17:43:59 31ZZ3610_064

  • 64

    STEERING

    OPERATION

    Move the tillerhandle to the right.

    Move the tillerhandle to the left.

    RIGHT TURN LEFT TURN

    FRICTIONPLATE

    To increasefriction(LOCK)

    To decreasefriction(FREE)

    STEERING FRICTIONADJUSTER

    LRT and XRT Types(remote control)

    Steering Friction Adjuster

    LHT Type (tiller handle)

    Do not apply grease or oil on thef riction plate. Grease or oil willreduce the f riction of the adjuster.

    Steer the boat in the same manner asan automobile.

    Steer by moving the tiller handleopposite the direction you want theboat to turn.

    Use the steering friction adjuster tohelp hold a steady course whilecruising.

    Move the adjuster to the LOCKdirection to increase steering frictionfor holding a steady course.

    Move the adjuster to the FREEdirection to decrease friction for easyturning.

    11/03/09 17:44:10 31ZZ3610_065

  • 65

    CRUISING

    Engine Speed

    Trim

    OPERATION

    Excessive trim/tilt angle duringoperation can cause propellerventilation, overheating, and waterpump damage. This type of damageis not covered by the

    (p. ).130

    If, for example, the outboard motoris tilted excessively or propellerventilation occurs during a sharp turn,the engine may overrev, activatingthe overrev limiter.

    The engine is equipped with anoverrev limiter to prevent thepossibility of mechanical damagefrom excessive engine speed.

    For rough water conditions or largewaves, slow down to prevent thepropeller from rising out of the water.

    For best fuel economy, limit thethrottle opening to 80%. Use thethrottle friction control (p. )to help you hold a steady speed.

    When cruising into a high wind, trimthe outboard motor down slightly tolevel the boat and improve stability.With a tail wind, trim the outboardmotor up slightly.

    Under normal conditions, the boatwill perform best when theantiventilation plate is level with thewater surface.

    It is necessary to trim the angle of theoutboard motor to compensate forchanges in boat load, weightdistribution, water conditions, orpropeller selection.

    Refer to the trim meter (p. ) for anindication of whether the outboardmotor is trimmed high or low.

    Press the UP or DN (down) side ofthe switch to adjust the angle of theoutboard motor.

    You can use the power trim/tiltswitch at any time, whether the boatis underway or stopped.

    Use the power trim/tilt switch to trimthe outboard motor for the bestperformance and stability.

    If engine speed becomes unstable athigh speed due to activation of theoverrev limiter, reduce speed andcheck the trim angle of the outboardmotor.

    Distributor’sLimited Warranty

    62 63

    35

    11/03/09 17:44:25 31ZZ3610_066

  • 66

    Side-Mount Control Type

    OPERATION

    POWER TRIM/TILT SWITCH

    CONTROL LEVER

    BOW TOO LOW DUE TO1.2.

    BOW TOO HIGH DUE TO1.2.

    POWER TRIM/TILT SWITCH

    PPrreessss DDNN ttoo ttrriimm oorrttiilltt tthhee oouuttbbooaarrddmmoottoorr ddoowwnn..

    Press UP to trim ortilt the outboardmotor up.

    Press UP to trim ortilt the outboardmotor up.

    Press DN to trim ortilt the outboardmotor down.

    OUTBOARDMOTORTRIMMED TOOHIGH

    OUTBOARD MOTORTRIMMED CORRECTLY

    LOAD IN THE FRONTOUTBOARD MOTOR TRIMMEDTOO LOW

    LOAD IN THE REAROUTBOARD MOTOR TRIMMEDTOO HIGH

    OUTBOARDMOTORTRIMMED TOOLOW

    LRT and XRT Types(remote control)

    LHT Type (tiller handle)

    11/03/09 17:44:37 31ZZ3610_067

  • 67

    Trolling Speed Control[standard equipment (LHTCtype)]

    [optional equipment (exceptLHTC and LRTB types)]

    [standard equipment (LRTBtype)]

    OPERATION

    TRL (Trolling) CONTROLSWITCH

    TRL (Trolling) CONTROL SWITCH

    SWITCHPANEL

    DN: Reduce engine speedUP: Increase engine speed

    Place the outboard motor in-gearwith the throttle control in the fullyclosed (idle) position. Press and holdthe UP or DN side of the TRLcontrol switch to activate the TrollingSpeed Control. The buzzer will makeone long sound indicating activation.

    The engine speed can be adjusted in50 RPM increments by pressing theUP or DN side of the TRL controlswitch. A short sound of the buzzeroccurs each time the engine speed isadjusted.

    The initial trolling speed is set at 850RPM.

    In Trolling Speed Control mode, theengine speed can be adjustedbetween 750 and 1,000 RPM.Continuing to press the switch whenat either of these limits will result intwo short sounds from the buzzer.The throttle control will operatewhen in the Trolling Speed Controlmode, but once the speed reaches3,000 RPM, the Trolling Speed

    Control is deactivated. If 3,000 RPMis not reached and the throttle isclosed, the engine speed willdecrease to the Trolling SpeedControl setting.

    11/03/09 17:44:49 31ZZ3610_068

  • 68

    TRIM TAB

    OPERATION

    TRIM TAB BOLT

    TRIM TAB

    PROPELLER

    GEAR CASE GROMMET

    TRIM TAB BOLTTRIM TAB

    BF60A models:

    BFP60A models:

    TRIM TAB ADJUSTMENT

    If steering effort is not equal in bothdirections, adjust the trim tab tocompensate for ‘‘torque steer,’’which is the reaction of the outboardmotor to propeller rotation.

    Adjust the trim tab with the enginestopped. Remove the gear casegrommet (BFP60A models). Loosenthe bolt above the trim tab, turn thetrim tab, and then tighten the boltsecurely.

    When the trim tab is correctlyadjusted, steering effort will be equalin both directions.

    Refer toon p. .77

    11/03/09 17:44:58 31ZZ3610_069

  • 69

    SHALLOW WATEROPERATION

    OPERATION

    12°

    16°

    (when transom angle is 12°)

    60°

    TILTANGLE

    TRIMANGLE

    0°(VERTICAL LINE)

    An excessive trim/tilt angle duringoperation can cause propellerventilation, overheating, and waterpump damage. This type of damageis not covered by the

    (p. ).130

    When operating in shallow water, usethe power trim/tilt switch (p. ) totilt the outboard motor so that thepropeller and gear case won’t hit thebottom.

    Proceed at low speed, and monitorwater flow from the cooling systemindicator (p. ) to be sure theoutboard motor is not tilted so highthat the water intakes are out of thewater.

    Distributor’sLimited Warranty

    39

    66

    11/03/09 17:45:06 31ZZ3610_070

  • 70

    MOORING, BEACHING,LAUNCHING

    OPERATION

    POWER TILT SWITCH

    TILT LOCK LEVER(lock position)

    STERN BRACKET

    FFRREEEE

    LLOOCCKK

    Do not attempt to use the power tiltswitch to tilt the outboard motordown while the tilt lock lever is in theLOCK position. Damage to thepower tilt system may occur.

    To lower the outboard motor, tilt up,move the tilt lock lever to the FREEposition, and then lower the outboardmotor to the desired position.

    If more clearance is needed to swingthe tilt lock lever into the LOCKposition, rock the outboard motorforward slightly by pulling on theengine cover grip.

    Before tilting up, leave the outboardmotor in the running position for oneminute after stopping the engine todrain the water from inside theengine.

    To raise the outboard motor out ofthe water while the engine is stoppedand the boat is moored, or formaximum clearance when beachingor launching, use the power tiltswitch on the engine pan to tilt theoutboard motor up as far as it will go.Move the tilt lock lever to the LOCKposition, and then gently lower theoutboard motor until the levercontacts the stern bracket.

    Stop the engine and disconnect thefuel hose from the outboard motorbefore tilting the outboard motor.

    11/03/09 17:45:15 31ZZ3610_071

  • 71

    OPERATION

    MANUAL RELIEF VALVE

    RIGHT STERN BRACKET

    POWER(To fix)

    MANUAL(To release)

    The outboard motor can also be tiltedmanually after opening the manualrelief valve. This feature enables theoutboard motor to be tilted up ordown when no battery is connected.

    Be sure the valve is closed beforeoperating the outboard motor. If thevalve is not closed, the outboardmotor will tilt up when operated inreverse.

    Check that nobody is under theoutboard motor before opening themanual relief valve. If the manualrelief valve is loosened (turnedcounterclockwise) when the outboardmotor is tilted up, the outboard motorwill suddenly tilt down.

    For manual tilting, use a flat bladescrewdriver to turn the valvecounterclockwise 3 and a half turns.Close the valve firmly afterpositioning the outboard motor.

    11/03/09 17:45:22 31ZZ3610_072

  • Improperly maintainingthis outboard motor orfailure to correct a problembefore operation can causea malfunction in which youcould be seriously hurt orkilled.

    Always follow theinspection andmaintenancerecommendations andschedules in this Owner’sManual.

    72

    THE IMPORTANCE OFMAINTENANCE

    Maintenance, replacement, orrepair of the emission controldevices and systems may beperformed by any marine enginerepair establishment or individual,using parts that are ‘‘certified’’ toEPA standards.

    SERVICING YOUR OUTBOARD MOTOR

    Proper maintenance is essential forsafe, economical, and trouble-freeoperation. It will also help reduce airpollution.

    To help you properly care for youroutboard motor, the following pagesinclude a maintenance schedule,routine inspection procedures, andsimple maintenance procedures usingbasic hand tools. Other service tasksthat are more difficult or requirespecial tools are best handled byprofessionals and are normallyperformed by a Honda technician orother qualified mechanic.

    The maintenance schedule applies tonormal operating conditions. If youoperate your outboard motor underunusual conditions, consult anauthorized Honda Marine dealer forrecommendations applicable to yourindividual needs and use.

    Remember that your authorizedHonda Marine dealer knows youroutboard motor best and is fullyequipped to maintain and repair it.

    To ensure the best quality andreliability, use only new, HondaGenuine parts or their equivalents forrepair and replacement.

    11/03/09 17:45:31 31ZZ3610_073

  • Failure to properly followmaintenance instructionsand precautions can causeyou to be seriously hurt orkilled.

    Always follow theprocedures andprecautions in the Owner’sManual.

    73

    MAINTENANCE SAFETY Safety Precautions

    Burns from hot parts.

    Injury from moving parts.

    Carbon monoxide poisoningfrom engine exhaust.

    SERVICING YOUR OUTBOARD MOTOR

    Some of the most important safetyprecautions follow. However, wecannot warn you of everyconceivable hazard that can arise inperforming maintenance. Only youcan decide whether or not you shouldperform a given task.

    Make sure the engine is off beforeyou begin any maintenance orrepairs. This will eliminate severalpotential hazards:

    Read the instructions before youbegin, and make sure you have thetools and skills required.

    To reduce the possibility of fire orexplosion, be careful whenworking around gasoline. Use onlya nonflammable solvent, notgasoline, to clean parts. Keepcigarettes, sparks, and flames awayfrom all fuel-related parts.

    Wear gloves when handling thepropeller to protect your handsfrom sharp edges.Let the engine and exhaust

    system cool before touching.

    Do not run the engine unlessinstructed to do so.

    Do not start or run the engine ina confined or partly enclosedarea.

    11/03/09 17:45:41 31ZZ3610_074

  • ×

    ×

    74

    TOOL KIT and OWNER’S MANUAL EMERGENCY STARTERROPE

    SERVICING YOUR OUTBOARD MOTOR

    8 12 mm WRENCH

    10 14 mm WRENCH

    OIL CHECKSCREWDRIVER

    PHILLIPS/FLATSCREWDRIVER

    SCREWDRIVERHANDLE

    PLIERS

    SPARK PLUG WRENCH

    10 mm BOX WRENCH

    SPARE EMERGENCYSTOP SWITCH CLIP

    FUSE PULLERTOOL BAG

    OWNER’S MANUAL

    EMERGENCY STARTER ROPE

    The tool kit can be used for simple maintenance procedures and emergencyrepairs. Keep these items on the boat so that they will always be available ifyou need them.

    Always carry a spare emergency stop switch clip onboard. The spare clip mayeither be stored in the tool bag or in an easily accessible location on the boat.

    If your tool kit needs replacement, it is not available as a kit and each itemmust be ordered individually.

    An emergency starter rope issupplied. Keep the emergency starterrope on the boat, so it will always beavailable if you need it.

    11/03/09 17:45:50 31ZZ3610_075

  • ○○

    ○○

    ○○

    ○○

    ○○

    ○○

    ○○

    75

    MAINTENANCE SCHEDULE

    SERVICING YOUR OUTBOARD MOTOR

    (2)

    (2)(2)

    (1)

    (2)

    (2)(2)

    (1)

    (2)(2)

    (2)

    (2)

    (2) (7)

    8081

    83 849594

    85 8693

    Distributor’s Limited Warranty

    Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim forwarranty coverage will not be denied simply because the maintenance schedule for your outboard motor was notfollowed. However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance,would not be covered under the .

    ITEM

    Perform at every indicated month or operatinghour interval, whichever comes first.

    REGULAR SERVICE PERIOD

    Engine oil

    Gear case oilEngine oil filterTiming beltThrottle linkageIdle speedValve clearanceSpark plugPropeller and cotter pinAnode metal (Outside engine)Anode metal (Inside engine)LubricationFuel tank and tank filterThermostat

    After use

    Check levelChangeChangeReplaceCheck-adjustCheck-adjustCheck-adjustCheck-adjustCheck-adjust/ReplaceCheckCheckCheckGreaseCleanCheck

    Each useFirst month

    or20 hrs.

    Every 6months or

    100 hrs.

    Every yearor

    200 hrs.

    Every 2 yearsor

    400 hrs.

    Referto page

    (3)

    Lubricate more frequently when used in salt water.

    For professional commercial use, log hours of operation to determine proper maintenance intervals.Replace the anodes when they have been reduced to about one third their original size, or if they are crumbling.

    These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to theHonda shop manual for service procedures.

    (1)(2)

    (3)(7)

    11/03/09 17:46:07 31ZZ3610_076

  • ○○

    -○

    ○○○○

    ○○

    76

    SERVICING YOUR OUTBOARD MOTOR

    REGULAR SERVICE PERIODPerform at every indicated month or operatinghour interval, whichever comes first.

    ITEMFuel filter(Low pressure side)Fuel filter(High pressure side)Fuel line

    Battery and cableconnectionBolts and nutsCrankcase breather tubeCooling water passagesWater pumpEmergency stop switchEngine oil leakEach operation partEngine condition (6)Power Trim/TiltShift Cable

    CheckReplaceCheckReplaceCheckReplaceCheck level-tightness

    Check-tightnessCheckCleanCheckCheckCheckCheckCheckCheckCheck-adjust

    Each use After useFirst month

    or20 hrs.

    Every 6months or100 hrs.

    Every yearor

    200 hrs.

    Every 2 yearsor

    400 hrs.

    Referto page

    Every 2 years (If necessary) (2) (9)

    (3)

    (4)

    (2)(2)

    (2)

    (2)

    90 93

    44

    (5)

    (8)

    (2)

    (2)

    (2)(2)

    Lubricate more frequently when used in salt water.These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to theHonda shop manual for service procedures.For professional commercial use, log hours of operation to determine proper maintenance intervals.When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.Check for water and/or contamination.Upon starting, check for unusual engine sounds and cooling water flowing freely from the check hole.

    Check the fuel line for leaks, cracks, or damage. Replace the fuel line if there are signs of leaks, cracks or damage.

    Check the fuel line for leaks, cracks or damage. If it is leaking, cracked or damaged, take it to your servicing dealer for replacement beforeusing your outboard.

    (1)(2)

    (3)(4)(5)(6)(8)

    (9)

    11/03/09 17:46:25 31ZZ3610_077

  • 77

    TRIM TAB ADJUSTMENT

    SERVICING YOUR OUTBOARD MOTOR

    TRIM TAB BOLT

    LEFT

    TRIM TABTRIM TAB

    GEAR CASEGROMMET

    TRIM TABBOLT

    LLEEFFTT LEFT

    BF60A models: BFP60A models:The trim tab compensates for‘‘torque steer,’’ which is a reaction ofthe outboard motor to propellerrotation.

    If uncompensated, torque steer wouldmake the outboard motor tend to turnto one side.

    When the trim tab is correctlyadjusted, steering effort is equal ineither direction.

    If less effort is required to make leftturns, move the back of the trim tableft.

    If steering effort is unequal, removethe gear case grommet (BFP60Amodels) and loosen the trim tab boltand adjust the angle of the trim tab.Retighten the trim tab bolt securely.Reinstall the gear case grommet(BFP60A models).

    11/03/09 17:46:35 31ZZ3610_078

  • 78

    SERVICING YOUR OUTBOARD MOTOR

    RIGHT

    TRIM TAB

    TRIM TAB BOLT

    RRIIGGHHTT

    TRIM TABTRIM TABBOLT

    GEAR CASEGROMMET

    RIGHT

    BF60A models: BFP60A models:

    If less effort is required to make rightturns, move the back of the trim tabright.

    Adjust the trim tab in smallincrements, and retest steering effortwith the boat evenly loaded andrunning at cruising speed.

    11/03/09 17:46:42 31ZZ3610_079

  • 79

    MANUAL RELIEF VALVE

    ENGINE COVER REMOVALAND INSTALLATION

    SERVICING YOUR OUTBOARD MOTOR

    MANUAL RELIEF VALVE

    (front)

    (rear)

    POWER(To fix)

    MANUAL(To release)

    RIGHT STERN BRACKET

    UNLATCH

    FIX

    ENGINECOVERLATCH

    ENGINECOVERLATCH

    UNLATCH

    FFIIXX

    The engine cover latches fasten theengine cover to the outboard motor.

    To remove the engine cover, unlatchboth front and rear latches, then liftthe engine cover off the outboardmotor.

    To install the engine cover, place thecover on the outboard motor, thenlatch both front and rear latchessecurely.

    Check that nobody is under theoutboard motor before opening themanual relief valve. If the manualrelief valve is loosened (turnedcounterclockwise) when the outboardmotor is tilted up, the outboard motorwill suddenly tilt down.

    Be sure the valve is closed beforeoperating the outboard motor. If thevalve is not closed, the outboardmotor will tilt up when operated inreverse.

    The outboard motor can be tiltedmanually after opening the manualrelief valve. This feature enables theoutboard motor to be tilted up ordown when no battery is connected.

    For manual tilting, use a flat bladescrewdriver to turn the valvecounterclockwise 3 and a half turns.Close the valve firmly afterpositioning the outboard motor.

    11/03/09 17:46:55 31ZZ3610_080

  • 80

    Engine Oil Level Check

    SERVICING YOUR OUTBOARD MOTOR

    UPPERLIMIT

    LOWERLIMIT

    OIL LEVEL DIPSTICK

    OIL FILLER CAP

    Running the engine with a low oillevel can cause engine damage.

    Check the engine oil level with theengine stopped and the outboardmotor in the vertical position.

    Remove the dipstick and wipe itclean.

    Insert the dipstick all the way in,then remove it and check the oillevel shown on the dipstick.

    If the oil level is low, remove theoil filler cap, and add oil to reachthe upper limit mark shown on thedipstick. Use the oil recommendedon p. .

    Install the oil filler cap and tightenit securely.

    Install and lock the engine cover.

    Unlatch and remove the enginecover (p. ).

    1.

    2.

    3.

    4.

    5.

    6.79

    82

    11/03/09 17:47:06 31ZZ3610_081

  • 17 lbf·ft (23 N·m , 2.3 kgf·m)

    81

    Engine Oil Change

    SERVICING YOUR OUTBOARD MOTOR

    GUIDE

    SEALING WASHER

    DDRRAAIINN BBOOLLTT

    Improper disposal of engine oil canbe harmf ul to the environment. Ifyou change your own oil, pleasedispose of the used oil properly. Putit in a sealed container, and take it toa recycling center. Do not throw it inthe trash, pour it on the ground ordown a drain.

    Allow the used oil to draincompletely. Use a new sealingwasher, and then reinstall theengine oil drain bolt and washer.Tighten the drain bolt securely.

    Place a suitable container belowthe oil drain guide to catch theused oil, and then remove the oilfiller cap (p. ) and the drain bolt.

    An engine oil evacuation device maybe used to remove the engine oil.

    Drain the used oil while the engine iswarm. Warm oil drains quickly andcompletely.

    Unlatch and remove the enginecover (p. ).

    DRAIN BOLT TIGHTENINGTORQUE:

    2.

    3.

    1.79

    80

    11/03/09 17:47:17 31ZZ3610_082

  • AMBIENT TEMPERATURE

    2.7 US qt (2.6 L)

    2.9 US qt (2.7 L)

    82

    Engine Oil Recommendations

    SERVICING YOUR OUTBOARD MOTOR

    With the outboard motor in avertical position, fill to the upperlimit mark on the dipstick (p. )with the recommended oil.Engine oil refill capacity:Without oil filter change:

    With oil filter change:

    Install and lock the engine cover.

    Install the oil filler cap and tightenit securely (p. ).

    Oil is a major factor affectingperformance and service life. Use4-stroke detergent oil.

    If Honda 10W-30 FC-W oil is notavailable, Honda recommends thatyou use API service category SG, SHor SJ oil. The SAE oil viscosity andservice category are in the API labelon the oil container.

    Honda 10W-30 FC-W outboardmotor oil is recommended forgeneral use.

    4.

    5.

    6.

    80

    80

    TM

    11/03/09 17:47:28 31ZZ3610_083

  • LMAR6C-9 (NGK)

    83

    Spark Plug Service

    SERVICING YOUR OUTBOARD MOTOR

    SPARK PLUG CAPS

    SPARK PLUG WRENCH

    10 mm BOX WRENCH

    New plug Plug needingreplacement

    Incorrect spark plugs can causeengine damage.

    Disconnect the spark plug capsfrom the spark plugs.

    Remove the spark plugs with aspark plug wrench and 10 mm boxwrench.

    Unlatch and remove the enginecover (p. ).

    RECOMMENDED SPARK PLUGS:

    Inspect the spark plugs. Replacethem if the electrodes are worn, orif the insulators are cracked orchipped.

    2.

    3.

    4.

    1.79

    11/03/09 17:47:40 31ZZ3610_084

  • - -

    --

    0.031 0.035 in (0.8 0.9 mm)

    84

    SERVICING YOUR OUTBOARD MOTOR

    SIDE ELECTRODE

    SEALING WASHER

    0.031 0.035 in(0.8 0.9 mm)

    INSULATOR

    Loose spark plugs can overheatand damage the engine.Overtightening the spark plugscan damage the threads in thecylinder head.

    After each spark plug seats, tightenwith a spark plug wrench and 10mm box wrench to compress thesealing washer.

    If reinstalling used spark plugs,tighten 1/8 1/4 turn after thespark plugs seat.

    If installing new spark plugs,tighten 1/2 turn after the sparkplugs seat.

    Attach the spark plug caps.

    Install and lock the engine cover.

    Install the spark plugs carefully,by hand, to avoid cross-threading.

    Measure the spark plug electrodegap with a wire-type feeler gauge.Correct the gap, if necessary, bycarefully bending the sideelectrode.

    The gap should be:

    6.

    7.

    8.

    9.

    5.

    11/03/09 17:47:51 31ZZ3610_085

  • 85

    Lubrication Points

    SERVICING YOUR OUTBOARD MOTOR

    THROTTLE ROD/LINKTHROTTLE ARM/LINK/PIVOT/PLATE

    TILT SHAFT

    UPPER SWIVEL CASEPROPELLER SHAFT LOWE