astat-ibp

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REMARKS:1. Read this manual thoroughly before using the ASTAT-IBP Plus and store in a safe

place for reference.

2. Make sure that this manual is delivered to the end user.

3. The policy of GE Industrial Systems is one of continuous improvement.The right is reserved to alter the design on any structural details of the products at any

time without giving notice.

GE Industrial Systems

SOLID-STATE SOFT STARTER

ASTAT-IBP Plus

USER MANUAL

DEH-40396B

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ASTAT-IBP Plus Soft Starters

WARNINGS

1. Disconnect power before installing or servicing.

2. Hazardous voltages are present in the motor circuit even when the starter is OFF.An isolation contactor, configured to provide automatic isolation when the motoris turned OFF is recommended.

3. Unit may contain more than one live circuit. Disconnect both control and maincircuits before installing or servicing.

4. Soft stop should not be used as an Emergency stop.

5. Stopping mode must be set to meet applicable standards for operator safety.

6. Separate motor overcurrent protection is required to be provided in accordancewith the Canadian Electrical Code, Part 1. ASTAT-IBP Plus provides separatemotor protection.

CAUTIONS

1. Semi-conductor fuses specified may not provide branch circuit protection. Referto local applicable electrical codes.

2. Overload relay setting should be properly coordinated with motor.

3. Abnormal starting times in excess of 30 seconds or closely repeated operations

of acceleration ramp/deceleration ramp may cause motor damage. Contact motormanufacturer to ensure proper motor selection has been made for these conditions.

4. If control power is lost between starts, the overload relay protection is reset to coldstart conditions.

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ASTAT-IBP Plus Soft Starters

PRECAUTIONS

1. Debranchez l'alimentation en courant lectrique avant de raccorder ou d'interven

2. Des tensions dangereuses sort prsente dans le circuit moteur mme si le sostarter indique la position "arrt". Un contacteur d'isolement assurant un isolemeautomatique quand le moteur est arrte, est recommend.

3. L'appareil peut renfermer plus d'un circuit sous tension de'brancher les circuiprincipaux et les circuits de controle avant de raccorder ou d'intervenir.

4. Dlestage "soft stop" ne devrait jamais tre utilis en lieu de dlestage d'urgenc

5. Procds de dlestage doivent tre conforme aux normes de scurit deutilisateurs.

AVERTISSEMENTS

1. Les fusibles semi-conducteurs specifies ne protgent pas obligatoirement lecircuits se conformer aux codes locaux d'installations lectriques.

2. Le relais de courant de surcharge doit tre proprement coordonn avec la marchdu moteur.

3. Les dlais anormaux de mise en service d'une dure suprieure 30 secondeainsi que les montes/descentes en regime, sont suseptibles d'edommager moteur. Mettez-vous en rapport avec votre fabricant en ce qui concerne le cho

du moteur adquat.

4. En cas d'interruption de l'alimentation entre deux dmarrages, la protectioassure par dmarrage froid.

5. Le moteur doit tre muni d'une protection distincte contre les surintensites, et surchauffe conformement au code de l'electricite, premiere partie. ASTAT Plus relais de courant de surcharge doit tre proprement coordonne avec la marche dmoteur.

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Se cti on 1 . Ove rvi ew . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . 1 -1

1-1 Applications ....................................................................................................................... 1-11-2 Features and benefits ........................................................................................................ 1-2

Section 2 . Types and Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -1

2-1 Ratings ............................................................................................................................... 2-12-2 Thermal characteristics ...................................................................................................... 2-2

Section 3 . Technica l Speci fi ca tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -1

3-1 General specifications ....................................................................................................... 3-13-2 I/O Terminal board specifications ....................................................................................... 3-2

3-3 I/O wiring ............................................................................................................................ 3-33-4 Operating modes ............................................................................................................... 3-4

3-5 Programmable inputs and outputs ..................................................................................... 3-5

Section 4 . Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -1

4-1 Keypad and display description ......................................................................................... 4-1

4-2 Parameter block configuration ........................................................................................... 4-24-3 Monitor block parameters .................................................................................................. 4-4

4-4 Calibration block parameters ............................................................................................. 4-54-5 Basic block parameters ..................................................................................................... 4-6

4-6 Advanced block parameters .............................................................................................. 4-74-7 Application and basic settings ........................................................................................... 4-84-8 Saving parameters to E2PROM ........................................................................................ 4-9

4-9 Lockout .............................................................................................................................. 4-10

Se cti on 5 . I nsta ll ati on . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . 5 -1

5-1 Equipment installation ........................................................................................................ 5-15-2 General .............................................................................................................................. 5-15-3 Branch circuit protection .................................................................................................... 5-2

5-4 Start-up .............................................................................................................................. 5-35-5 Troubleshooting ................................................................................................................. 5-3

5-6 Thyristor check .................................................................................................................. 5-4

Se cti on 6 . Appe ndi x . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . 6 -1

6-1 Application diagrams ......................................................................................................... 6-1

6-2 Serial communications ....................................................................................................... 6-26-3 Dimensions ........................................................................................................................ 6-6

i i

INDEX

Page

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1-1. Applications

There are numerous applications where soft starting and limitedcurrent peaks are needed for the starting of squirrel cage inductionmotors. Traditionally, reduced voltage starting was accomplishedusing electromechanical starters, such as star delta starters,autotransformer starters, stator resistance starters or by usingpart-winding motors. These methods would provide a two-, three-

or four-step torque change by switching the motor voltage fromreduced value to full voltage (in steps) after a preset time interval.

ASTAT-IBP Plus Solid State Reduced-Voltage Starters (also knownas soft starters) use solid state devices to gradually increase thevoltage from an initial preset level (initial torque) to full voltage overa selected time period. The same solid state devices may also beused to reduce the voltage for the deceleration of the motor shouldthis be required in the application. This starting and stoppingmethod provides smooth, stepless acceleration and decelerationof AC squirrel-cage induction motors. The ASTAT-IBP Plus controlcircuitry offers many additional functions, such as the monitoring,protection and secondary functions listed.

Integral BypassThe ASTAT-IBP Plus provides acceleration and deceleration controlusing back-to-back SCRs. When the motor reaches the end of theramp, a bypass contactor is energized and the SCRs are switchedoff. This allows the ASTAT-IBP Plus to run cooler than conventionalsoft starters.

Versatile UseASTAT-IBP Plus Solid State Reduced-Voltage Starters offercustomer-configurable functions, including pedestal voltage, kickstart (selectable), acceleration ramp, starting current limit, and soft

stop (selectable). Typical applications include the following: Belted Equipment Centrifugal Fans Centrifuges Compressors Conveyors Crushers Extruders Fans and Blowers Mixers Packaging Equipment Pumps Textile Machinery

Advanced FeaturesThe ASTAT-IBP Plus incorporates many additional advancfeatures to ensure suitability for most applications.

Monitoring Motor Current

Line Voltage (1) Line Power Factor Elapsed Time Fault History

Protection Password Lockout Undervoltage (1) Overvoltage (1) Undercurrent Overcurrent Long Start Time Stalled Rotor

Secondary Functions Secondary Ramp Up Secondary Ramp Down Tachometer Feedback Dual Motor Switch

The ASTAT-IBP Plus also features two programmable inputs, twprogrammable output relays and serial communications contro

1. Overview

1-1

Note: (1) Monitors L1

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1-2. Features and benefits

1. Overview

1-2

An increase in productivity and reliability with the use ofstatic soft starters.Starting and stopping the motor without steps or transitionslengthens the life of power-driven machines mechanical parts andreduces stress on transmission belts and coupling parts.Consequently, maintenance time is reduced and machine/facilitylifespans are lengthened.

Improvement in accelera tion / decele ration characteristicsStarting with the voltage ramp or, alternatively, by starting currentlimitation, the acceleration and deceleration ramp more closely fitsload characteristics. A kick start may also be selected in instancesof high static friction load.

Protected motorThe ASTAT-IBP Plus protects the motor from overloads as well asfrom incorrect operating conditions, such as loss of an input or

output phase, stalled rotor, thyristor short circuit, etc.

Digital technologyThe control system is based on the use of a highly specializedmicrocontroller that treats the signals digitally, thereby avoidingderatings and adjustments common to analog circuits. This type ofcontrol ensures excellent precision and speed of execution. Thecontrol board is designed using surface mounted devices (SMD)to increases equipment reliability.

High level of imm unityThe control signals are optoelectronically isolated. Various levelsof protection have been set up in the circuits to immunize theequipment against external disturbance and their harmful effects.

Easy to run and adjustThe ASTAT-IBP Plus can be used for a wide range of applications.A keypad and a digital display make it easy to select optionsthat allow the equipment capabilities to be customized toapplication needs.

Easy maintenance due to full monitoringAdvanced microprocessor technology allows starters to identify20 different types of fault conditions. The last four errors areretained in memory to facilitate trouble-shooting and to minimizedowntime.

Pump controlThe ASTAT-IBP Plus includes a Pump Control function that is moreeffective in fluid systems than standard soft starting and stopping.The control reduces fluid surges and hammering in a pipe linesystem. This method controls the motor speed by monitoring the

motor parameters with voltage control in a closed-loop system.

Advanced functionsASTAT-IBP Plus includes advanced functions, such as linearacceleration ramp, programmable I/O and connection to a computerby serial communication (RS 232).

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Catalog Frame Maximum Horsepower kWNumber Rating, A

200 V 230 V 460 V 575 V 220 V380 V/

440 V480 V/

415 V 500 V

QI3KDP 55 15 20 40 50 17 30 37 40

QI3LDP 68 20 25 50 60 20 37 40 45QI3YDP 80 25 25 60 75 22 37 45 50

QI3MDP 105 30 40 75 75 30 55 63 75

QI3ZDP 130 40 50 100 125 37 63 75 80

QI3NDP 156 50 60 125 150 40 75 80 90

QI3PDP 192 60 75 150 200 55 90 100 110

QI3QDP 248 75 100 200 250 63 110 132 147

QI3RDP 302 100 100 250 300 90 160 185 220

QI3SDP 361 125 150 300 350 110 200 220 250

2. Types and Ratings

2-1

2-1. Ratings (1 )

Notes: (1) = Ratings in Amps given for ambient temperature of up to 40C and 1000m altitude. Temperatures inside theenclosure must be kept within a 0-45C range. Derate output current by 1.5% per degree C above 40C. Derateoutput current by 1% per 100m above 1000m.

Ratings for Standard Duty Applications (300% Current for 30 sec) for low inertia loads such as centrifugal pumps.

Catalog Frame Maximum Horsepower kWNumber Rating, A

200 V 230 V 460 V 575 V 220 V380 V/

440 V480 V/

415 V 500 V

QI3KDP,LP,YP 55 15 20 40 50 17 30 37 40

QI3MDP 105 30 30 75 75 22 50 63 63

QI3ZDP 130 40 50 100 125 37 63 75 80

QI3NDP 156 50 60 125 150 40 75 80 90

QI3PDP,QP,RP 192 60 75 150 200 50 90 100 110

QI3SDP 361 75 100 200 250 63 110 132 132

Ratings for Heavy Duty Applications (450% Current for 30 sec) for medium loads such as belted conveyors.

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2-2. ASTAT-IBP Plus, Thermal characteristics

The ASTAT-IBP Plus allows the user to select motor protection according IEC Class 10, 20 and NEMA 10, 20 or 30, selectable by "o" -overload- parameter

2. Types and Ratings

2-2

IEC Class 10 IEC Class 20

NEM A 10 NEM A 20

NEMA 30Thermal memory:

If the control voltage is not removed, the unit has a cool downcharacteristic. The time for cool down is 300 sec. after theoverload trip.If the control voltage is removed after tripping, you must wait at

least 5 minutes before the unit can be restarted. See Section 4-10for restart limitations.

Sec. Sec.

Sec.Sec.

Sec.

Multiples of motor FLA Rating In

COLD

HOT

COLD

HOT

HOT

COLD

HOT

COLD

HOT

COLD

Multiples of motor FLA Rating In Multiples of motor FLA Rating In

Multiples of motor FLA Rating InMultiples of motor FLA Rating In

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Voltage Ratings 3ph AC Systems Up to 600V, +10%, -15% for QI3xDP ASTAT-IBPPlus series

Freq. Range 50/60 Hz Control range of 45-65 Hz

Control Control system Digital system with microcontrollerSpecifications Starting ramp with progressive increase in voltage and

current limitationInitial voltage (pedestal) % 30 - 95 UnStarting torque % 10 - 90 Mdirect startKick start % 95 Un(90% Mdirect start), adjustable 0 to 999 msMotor unit ratio (N) 0.4 - 1.2Current limit (starting) 1 to 4.5 (Ir/In) Max 4.5 InAcceleration ramp time s 1 to 45 (standard or linear ramp up)Bypass Direct control of a bypass contactorBrake time by ramp s 1 to 60 (1 to 60 in secondary ramp) adjustable independently of start ing

ramp time (types: standard, pump control or linear ramp down)Monitoring Motor current, line voltage (1), power, power factor and elapsed time

Running External control Start - StopAcceleration phase Adjustable timeStop phase Power cut-off / Ramp / Pump control

Inputs / Outputs Inputs 4 digital optocoupled. Two fixed (Start , Stop), and 2 programmable (I3, I4)1 Analog 0-5VDC for Tachogenerator input feedback

Outputs 2 Programmable relays (1r, 3r); 1 fixed relay (2r)1 Analog 0-10VDC output for current metering

Protections Current limit Adjustable 1 to 4.5 (Ir/In) Max 4.5 InOverload IEC class 10 and 20 ; NEMA class 10, 20 and 30 all selectableCool-down time afteroverload trip See Restart Times on page 4-10Loss on input phase s Trip at 3Thyristor short circuit ms Trip at 200Heatsink overheating ms Trip at 200Motor thermistor ms Trip at 200 if thermistor impedance > response valueLoss on output phase s Trip at 3Stalled rotor ms Trip at 200Supply frequency error Hz If f < 45 or f > 65, will not startOvercurrent 100 to 150% In; trip time adjustable from 0 to 99 sec.Undercurrent 0 to 99% In; trip time adjustable from 0 to 99 sec.Overvoltage (1) 100 to 130% Un; trip time adjustable from 0 to 99 sec.Undervoltage (1) 0 to 50% Un; trip time adjustable from 0 to 99 sec.Error (CPU) ms 60Memory 4 former errorsLong start time s 2 x ta (ta = acceleration ramp time)

Environmental Temperature C 0 to +55 (derate output current by 1.5% / C above 40C)conditions Relative humidity % 95% without condensation

Maximum altitude m 3000 (derate output current by 1% / 100m above 1000m)Mounting position Vertical

Protection Degree IP00, UL Open

Standards cUL, UL UL, cUL conforming to UL508Conducted & radiated emissions Conforming IEC 947 -4-2, Class AElectrostat ic discharges Conforming to IEC 1000-4-2, level 3Radioelectric interference Conforming to IEC 1000-4-6, level 3 and to IEC 1000-4-3, level 3Immunity to fast trasients Conforming to IEC 1000-4-4, level 3Immunity to Surge Voltage Conforming to IEC 1000-4-5, level 3

3-1. ASTAT-IBP Plus, General specifications

3. Technical Specifications

3-1

(

I Actual measured motor curre

Im Maximum starting current desire

In Nominal motor nameplate FL

Ir ASTAT rated nameplate FLA

L Current limit for starting Im/I

Lmax 450/N

Mdirect start Full voltage starting torque

N In/IrSF Service factor

Un Full line voltage


Abbreviations

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3-2. I/O terminal board specifications

Power I/O terminals

Terminal Function Description1L1, 3L2, 5L3 Mains Input 3ph input voltage.

2T1, 4T2, 6T3 Motor output Output terminals to 3ph AC motor

TBA1, TBA2 Input Control Voltage 110/120V AC, +10%, -15%

Digital InputsTerminal Function Description57 Common for digital inputs This is a common terminal for the digital input terminals specified below.

1 Run Run order. Command signal may be provided by one NO dry momentary contact to terminals 1 and 57.

2 Stop Stop order. Command signal may be provided by one NC dry momentary contact to terminals 2 and 57.

NOTE: Run/Stop permanent command is allowed linking 1-57 and using one dry NO contact to 2-57 terminals.

3 Programmable input I3 These two inputs are programmable. Can be assigned to the following internal functions:4 Programmable input I4

-soft stop -linear ramp-pump control -dual ramp selection-kick start -local / remote control

Command signal should be provided by one NC dry contact to terminals 57-3 or terminals 57-4.By switching this contact ON / OFF it is possible to enable or disable the assigned function.

Digital Outputs

Terminal Function Description11, 12, 14 Programmable relay 1r 11-12 =NC, 11-14 =N.O. dry contacts. This relay can be assigned to several internal output functions (p. 3-5).

As default assigned to function RUN23, 24 Fixed relay 2r 23-24 =N.O. dry contact. This relay is assigned to function EOR for bypass contactor control33, 34 Programmable relay 3r 33-34 =N.O. dry contact. This relay can be assigned to several internal output functions (page 3-5).

Common for all relay output contacts Maximum usage voltage: 380VAC (B300-UL)Thermal current: 8AAC-15 use: 220V / 3A, 380V / 1ADC-15 use: 30V max/ 3.5A

Analog I/O

Terminal Function Description8 Analog input common (-) This is a common terminal for the analog input terminal number 7 and analog output terminal number 9.7 TG feedback input (+) 0-5V analog input for speed feedback. It should be provided by a DC tacho-generator coupled to the motor.

This speed feedback signal is required when the "linear ramp" function is used.9 Current output (+) 0-10V DC analog Output for current measurement purpose. (1 x Ir=2V DC output)

Load Impedance 10Kor higher.

Motor thermistor terminalsTerminal Function Description

5 , 6 Motor thermistor input This input allows a motor thermistor with a response value from 2.8 to 3.2K, and a reset value from 0.75 to1Kto control motor temperature.

When the motor thermistor is not used, a link must be used between terminals 5-6.

Communications

Terminal Function DescriptionSG, TD, RD Gr, Tx, Rx data RS232C, 3 wires, half duplex. Maximum cable length 3 meters (10 feet)

Asynchronous data transmission, 9600 Bauds, 1 bit start, 8 bits data, 2 bits stop, no parity.


3-2

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3-3. I/O wiring


ASTAT-IBP Plus terminal layout and wiring configuration is shown in the diagram below.

Notes: (1) Control and Mains wiring recommendations are given in chapter 5.

(2) The programmable inputs I3, I4 are not assigned to any function as default. Check pages 3-5 prior to using theseinputs.

(3) The programmable relay output is assigned to the following functions as default:Relay (1r): RUN, (RUN status)

(4) Important: Use dry contacts only

3-3

A1 A2 B1 B2

57 57 57 6 8

12 11 14 23 24 33 34

1 2

Start /Stop(Permanent Command)

3 4 5 7 9

57 571 2

Start Stop

(Command by push-buttons)

Programmable

Inputs

MotorThermistor

Input

Tachofeedback

AnalogInput

0-10V

AnalogOutput

V+ -

- +

I3 I4

1r 2r 3r

Programmable Inputs

Programmable Relay Outputs

TDRDSG

TxM2

Bypass

M2Bypass

Rx Gr

Serial Comm.RS232C

Control Voltage110 / 120V AC

TBA2TBA1

M3 ~

L1 L2 L3

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3

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3-4

3-4. Operating modes

Initial ramp

Initial voltage (pedestal)

Kick start

Acceleration ramp

Running mode

Soft stop mode

Current limit

Ramp continue

Stop mode

Starting by voltage ramp

Starting by current limitation

5 main frequency cycles

30 to 95% Un(adjustable via initial torque setting T)

95% Un. Enabled by parameter "Pxxx" to ON, 0-999 ms (adjustable)

1-45 sec (adjustable). Dual ramp option.

Fast ramp (if motor is up to speed before end of normal ramp time)

Nominal voltage (bypass mode)

Deceleration ramp 1-60 sec (adjustable). Secondary ramp 1-60 sec.

Ramp down modes available are:

- Soft Stop -Voltage ramp down-. Enabled by "Sxxx" to ON

- Pump control. Selectable by "Sxxx" to ON and "Cxxx" to ON

- Linear ramp down (Tacho feedback needed)

Current limiting set point (100 to 450% x (Ir/In) Max 450% In)

Accelerating ramp (continuation of acceleration after motor amps drop below current limit)

Standard stopping (coast to rest)

Operating Mode Key Description

1

9

8

7

6

5

4

2

1a

3

1a1

2

3

4

6

U/Un

8

5100%

Time

Starter

OutputVolta ge (%)

1a3

4

7 8

5

9

100%

Starter

Output

Voltage (%)

Ramp Current Limit

(Volta ge Hold)

Ramp At Speed Coast Stop Time

MaxMotor Current

450%

Set Point

FLA

Current

Limit

Current to Motor

Output Volta ge

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3-5. Programmable inputs and outputsProgrammable inputs and functions

3. Technical specifications

The ASTAT-IBP Plus functions such as soft stop, kick start, etc., can be enabled (ON) or disabled (OFF) and set in their dedicated parameters byusing the keypad. Most of these functions can be enabled or disabled remotely as well, through the programmable inputs I3 or I4 (terminals 3-57and 4-57).

Soft StopPump Control

Kick Start

Linear Ramp

Dual Motor

Remote Control

S x x xC x x x

P x x x

D x x x

A x x x

X x x x

_ O F F

_ O N

_ I 3

_ I 4

Function Parameter

Set Value

The function is permanently disabled

The function is permanently enabled

The status of the function depends upon I3 input

The status of the function depends upon I4 input

NOTE: One programmable input may enable or

disable more than one function

Programmable relay outputs

The ASTAT-IBP Plus includes two programmable relays 1rand 3r(dry contacts). ASTAT terminals are 11-12-14 and 33-34.These relays can be assigned to several functions, as shown below.

Relay 1r

Relay 3r

22

2324

25

27

28

29

30

Fault Detects ASTAT-IBP Plus fault status

Undervoltage (1) Detects limit set in parameter UVxxOvervoltage (1) Detects limit set in parameter OVxx

RUN Detects ASTAT-IBP Plus run status

Undercurrent Detects limit set in parameter UCxx

Overcurrent Detects limit set in parameter OCxx

Disabled Disables the relay function

Future use

Relay N# Parameter

1 r x x

3 r x x

Set Value

3-5

More than one function can be enabled in the ASTAT-IBP Plus, either by the keypad or through the programmable inputs I3 and I4, but there aresome functions which may not work as expected during stopping, such as when they are simultaneously enabled. When two or more of the belowfunctions are simultaneously enabled, the priority is defined in the following table:

Linear Ramp (S, D=ON) a a

Soft Stop (S=ON) a b

Pump Control (S, C=ON) a b

Linear

Ram

p(S

,D=ON)

Soft

Stop

(S=ON)

PumpCo

ntrol(

S,

C=ON)

a The unit stops by Linear Ramp

b The unit stops by Pump Control

Condition Action

Relay 2r has a fixed value of 20 (terminals 23-24) for end of ramp (EOR) Bypass Control.Note: (1) Monitors L1

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4-1 . Keypad and display description

1

2

Display 1

F V V V

F V V V Error code

E 0 1 0 Frequency out of range

E 0 1 1 Overload tripE 0 1 3 Loss of synchronismE 0 1 4 Phase U scrE 0 1 5 Phase V scrE 0 1 6 Phase W scrE 0 1 7 Heatsink overtemperatureE 0 1 8 Motor thermistorE 0 1 9 Phase U lostE 0 2 0 Phase V lostE 0 2 1 Phase W lostE 0 2 2 Stalled rotorE 0 2 3 Internal errorE 0 2 5 Long start timeE 0 2 7 Lock-outE 0 2 8 UndervoltageE 0 2 9 Overvoltage

E 0 3 0 UndercurrentE 0 3 1 Overcurrent

F V V V Status code

O N Equipment is

connectedto main supply(equipment is ON)

S T O P StopL O C K Remote stopP U L S Kick startR A M P Acceleration rampF U L L Full conductionS O F T Soft stopP U M P Pump controlT A C H Linear ramp (tacho)

Keypad 2

SELECTION

Use with or to select the parameter or function codeto be displayed and/or modified

SEARCH / ADJUSTMENT

Increases the value of the selected parameter

ENTER / SAVE

- Introduces the new parameter value into memory- Updates the selected parameter value with the

displayed value

SEARCH / ADJUSTMENT

Decreases the value of the selected parameter

C /V

Data

Function code

C /V

4-1

4. Programming

Displays monitoring, status indications, error messages and function set values

Allows setting of parameters and functions

F F/V V V Function code (* )

M x x x Motor current

v x x x Software version. .. .P F x x Power factor. .. .L x x x Current limitT x x x Starting torquea x x x Ramp up timed x x x Ramp down timeS x x x Soft stop selection. .. .L K x x Lock out. .. .

(*)These are examples. Full details insections 4-2, 4-3, 4-4, 4-5 and 4-6

Display Structure

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4. Programming

Ramp uptimeRamp down time

Kick start

Soft stop switch

Pump control switch

Kick start switch

Lock-out

E2PROM reading

Factory settings

Undervoltage

Undervoltage trip time

Overvoltage

Overvoltage trip time

Undercurrent

Undercurrent trip time

Overcurrent

Overcurrent trip time

Secondary ramp up

Secondary ramp down

Secondary starting torque

Tacho control switch

Dual motor switch

Remote control switch

Output relay 1r

Output relay 2r

Output relay 3r

010-090

01-45

01-60

000-999

OFF, ON, I3, I4

OFF, ON, I3, I4

00-05

OFF, ON, I3, I4

00-45

ON, OFF

ON, OFF

00-50

00-99

00-30

00-99

00-99

00-99

00-50

00-99

01-45

01-60

10-90

ON, OFF, I3, I4

OFF, ON, I3, I4

OFF, ON, I3, I4

22-30

20

21, 22-30

L

T

a

d

p

S

C

P

LK

R

Q

UV

uv

OV

ov

UC

uc

OC

oc

2a

2d

2t

D

A

X

1r

2r

3r

BasicParameters AdvancedParameters

1 2

4-3

Current limit(starting)Starting torque

%

%

sec.

sec.

ms

RangeUnit

minutes

%

sec.

%

sec.

%

sec.

%

sec.

%

RangeUnit

Pump curve selectionstarting

Pump curve selection

stopping

00-03ST

SP

Comm protocol selection 00-02XP

Station number 001-247s

sec.

sec.

100-450 (1)

(1) 100-450 (Ir/In) ; 450 max.

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Switch on time. Equipment is connected to main supplyStop

Remote control through serial port.Kick startAcceleration rampFull conductionSoft stopPump controlLinear ramp (tacho feedback needed)

Displays motor current in Amps.Current higher than 999A is displayed in kA.If parameter UFxx is not calibrated, the motor curreis displayed in % In.

xxx =Version number

Displays line voltage in Volts.

Displays line Power Factor

Displays Line Power

Displays RUN time in Hours (x 1000)

Saves the last four errors:e0xx: Fault 1 -Latest fault- xx: Fault code errore1xx: Fault 2e2xx: Fault 3e3xx: Fault 4

=69 allows E2PROM writing operation=10 Key lock enabled=20 Key lock disabled

Saves the unit current parameters to the E2PROM.This rewrites the last values saved. (Password 69required)

CAL: Displays Calibration ParametersBAS: Displays Basic ParametersADV: Displays Advanced ParametersALL: Displays All parameters

4-3. Monitor block parameters

FunctionDisplay

Status

Motor current

Software version

Main source voltage (1)

Power factor

Line power

Elapsed time

Error trace buffer

Password

E2PROM writing

Parameter displayselection

4. Programming

O N

M x x x

v x x x

V x x x

P F x x

w x x x

E x x x

e x x x

K x x x

W x x x

G x x x

Description

4-4

Default Range Unit

ONSTOP

LOCKPULSRAMPFULLSOFTPUMPTACH

000-9991.0-9.9

-

-

00-99

-

-

e0xx-e3xx

000-999

ON, OFF

CAL, BAS, ADV,ALL

O N

K 0 0 0

W O F F

G B A S

--

-------

AkA%

-

V

%

kW

Hrs

-

-

-

-


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FunctionDisplay DescriptionDefault Range Unit

4-5. Basic block parameters. -BAS-

Current limit (starting)

Starting torque

Ramp up time

Ramp down time

Kick start (1 )

L x x x

T x x

a x x

d x x x

p x x x

L 4 0 0

t 2 5

a 1 5

d 0 2 0

p 0 0 0

Sets Device current limit. Sets motor starting currelimit if parameter "N" is properly adjusted.

The maximum range setting is automatically calculatby the unit according the following expression:Lmax=450 ( ); Max 450

Sets the initial voltage applied to the motor.

Sets Voltage ramp up time. Motor acceleration timewill depend of load conditions.

Sets Voltage ramp down time. Motor decelerationtime will depend of load conditions.Enabled only if the parameter "Sxxx" is ON.

During the time adjusted, provides 95% of full voltage tomotor at starting time. Useful for high static-friction loadEnabled only if the parameter "Pxxx" is ON.

100 - Lmax

10-90

01-45

01-60

000-999

%

%

sec.

sec.

ms.

4-5- 1. Basic Functions

4. Programming

4-6

FunctionDisplay DescriptionDefault Range

4-5- 2. Programmable basic functions

Soft stop selector

Pump control selector

Pump curve selectionat starting phase

Pump curve selection

at stopping phase

Kick start selector

By-pass selector

S x x x

C x x x

S T X X

S P X X

P x x x

z x x x

S O F F

C O F F

S T 0 2

S P 0 2

P O F F

z O N

Enables or disables all modes of Soft stop.

Enables the Pump control function. Usefull to limit fluid hammering.The parameter "Sxxx" must also be enabled.NOTE: Parameter "p" is disabled while "C" is ON.

Choice of various pump control algorithms for starting:0: Voltage ramp up 01-03: Various pump algorithms

Choice of various pump control algorithms for stopping phase:0: Voltage ramp down 01-05: Various pump algorithms

Enables or disables the Kick start function.If Pump control function C is enabled, both Kick start and DC Brakfunctions are internally disabled.

This function provides control of an external by-pass contactor,significantly lowering heating losses and eliminating harmonics.The programmable relay output 2r is assigned to this function, andmust be used to control the external by-pass contactor.

OFF, ON, I3, I4

OFF, ON, I3, I4

00-03

00-05

OFF, ON, I3, I4

Notes:- Curve 0 (both ST00, SP00): Standard voltage ramp up -starting- and ramp down -soft stop-- Curve 1 (both ST01, SP01): Pump Algorithm based on estimated average PF -power factor- , with large sampling peri- Curve 2 (both ST02, SP02): Pump Algorithm based on instantaneous PF with short sampling period.- Curve 3 (both ST03, SP03): Pump Algorithm based on estimated average PF with short sampling period. Applicati

low pressure system/low flow rate change.- Curve 4 (SP04): Same as Curve 3, but with higher accuracy on PF average estimation. Application: high he

pressure/low flow rate change.- Curve 5 (SP05): Pump Algorithm based on former ASTAT-CD.

IrIn

Note: (1) Parameter "p" is disabled while "C" is ON.

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D x x x

A x x x

X x x x

X P x x

s x x x

4. Programming

4-7

FunctionDisplay DescriptionDefault Range Unit

4-6 . Advanced block parameters -ADV-

Lock-out

E2PROM reading

Factory settings

Undervoltage

Undervoltage trip time

Overvoltage

Overvoltage trip time

Undercurrent

Undercurrent trip time

Overcurrent

Overcurrent trip time

Dual Ramp UpDual Ramp DownDual StartingTorque

L K x x

R x x x

Q x x x

U V x x

u v x x

O V x x

o v x x

U C x x

u c x x

O C x x

o c x x

2 a x x2 d x x2 T x x

L K 0 5

R O F F

Q O F F

U V 0 0

u v 2 0

O V 0 0

o v 2 0

U C 0 0

u c 2 0

O C 0 0

o c 2 0

2 a 1 52 d 2 02 T 2 5

Sets time between consecutive starts. Setting "0" disablesthis function.

Loads the parameters from the E2PROM to the temporalbuffer.

Loads default factory settings to the temporal buffer.Resave to E2PROM if default settings are desired.

The unit trips if the line voltage on Leg L1 decreases belowthe percentage set. Setting 0 disables this protection.NOTE: Perform voltage calibration procedure on page

4-5 before enabling this protection.Delay trip time.

The unit trips if the line voltage on Leg L1 increases abovethe percentage set. Setting 0 disables this protection.

NOTE: Perform voltage calibration procedure on page4-5 before enabling this protection.Delay trip time.

The unit trips if the current decreases below the percentageset. Setting 0 disables this protection.NOTE: Perform current calibration procedure on page


The unit trips if the current increases above the percentageset. Setting 0 disables this protection.NOTE: Perform current calibration procedure on page


These are a secondary set of ramp up, ramp down andstarting torque parameters, which take over the primary "a","d" and "T" when the programmable function A is enabled.

00-45

ON, OFF

ON, OFF

00-50

00-99

00-30

00-99

00-99

00-99

00-50

00-99

01-4501-6010-90

min.

-

-

%

sec.

%

sec.

%

sec.

%

sec.

%%%

4-6-1. Advanced functions


4-6- 2. Programmable advanced functions

Linear ramp

Dual motor selector

Remote control selector

Comunication protocol

Station number

D O F F

A O F F

X O F F

X P 0 0

s 0 0 1

This function provides linear acceleration and deceleration ramps in awider range of load conditions using tachogenerator feedback.A DC Tacho-Generator coupled to motor must be used to provide ananalog signal feedback of 0-5VDC to terminals 7 and 8.

This function allows dual motor control settings of acceleration,deceleration and starting torque, and is useful to start or stop a motorin diferent load conditions.When this function is enabled, the parameters 2a, 2d and 2T take overthe parameters a, d and T. It allows dual motor control settings.

Allows serial communication control by SG, TD and RD terminals.Check Appendix section for more details.Sets serial communications protocol.0: ASCII 1: Future use2: Future use

ASCII protocol allows a maximum of 90 stations only.

OFF, ON, I3, I4

OFF, ON, I3, I4

OFF, ON, I3, I4

00-02

001-247

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4-6-3. Relay output functions

Output relay 1 r

Output relay 2 r

Output relay 3 r

1 r x x

2 r x x

3 r x x

1 r 2 5(RUN)

2 r 2 0(EOR)

3 r 2 2

This is a programmable relay with one NO / NC dry contact toASTAT-IBP Plus terminals 11-12-14.

This is a non-programmable relay with one NO dry contact to

ASTAT-IBP Plus terminals 23-24.This relay is assigned to by-pass control.

This is a programmable relay with one NO dry contact to ASTAT-IBP Plus's terminals 33-34.

22-30

20

22-30

The programm able relays can be se t to the functions shown in the following table :

Function

EOR

FAULT

Undervoltage

Overvoltage

RUNUndercurrent

Overcurrent

Disabled

Future use

Remarks

Detects end of voltage ramp. This function may only be assigned to rel ay 2r-

Detects unit Fault status. ON is normal status and switches OFF if a fault occurs

Detects Undervoltage according limit adjusted in function UV

Detects Overvoltage according limit adjusted in function OV

Detects unit RUN statusDetects Undercurrent according limit adjusted in function UC

Detects Overcurrent limits as adjusted in function OC

Disables the relay function

Range

20

22

23

24

2527

28

29

30

4. Programming

4-8

DisplayParameterParameters (1)

FactoryDefault

4-7. Application and basic settings

Nominal motor current N x x x 100

Current limit L x x x 400 375 400

Initial torque T x x x 025 030 035 020 020

Acceleration ramp time a x x x 015 015 030 030 015

Deceleration ramp time d x x x 020 040

Kick start time(2) p x x x 000 100

Soft stop S x x x OFF ON

Pump control C x x x OFF ON

Pump curve starting S T x x 02 02

Pump curve stopping S P x x 02 02

Kick start P x x x OFF ON

Overload trip curve(3) o x x x ooN2 ooN2 ooN2 ooC2 ooC1 ooC1

Service Factor(3) f x x x 100

Compressor Mill FanMachine

ToolPump

Control

Settings (X X X)

Different applications will require different characteristics and settings for the ASTAT-IBP Plus. The table below lists typical settings fovarious applications.

Notes: (1) =GBAS Block Parameters unless noted(2)(3)(2) =Parameter p is disabled while C is ON.(3) =GCAL Block Parameters

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4. Programming

4-9

4-8. Saving parameters to E2PROM

Advance the display to K000withthe C/Vand up arrow button.

Change the parameter to K069withthe up arrow button.

With K069displayed, press theenter button.

Display will show SET momentarilyand then display K ON.

Advance the display to WOFFwiththe C/Vand up arrow button.

Change parameter to W ONby usingthe up arrow button.

With W ON displayed, press theenter button.

Display the show SETmomentarilyand then display WOFF.

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K Std 300% 165 6 10 15 4 30 2 30 2

Hvy 450% 248 1 45 8 8 20 3 30 2

L Std 300% 204 1 45 8 5 20 3 30 2

Hvy 450% 306 8 7 12 5Y Std 300% 240 1 45 8 7 20 3 30 2

Hvy 450% 360 1

M Std 300% 315 6 10 12 5 28 3 30 2

Hvy 450% 473 2 30 8 8 15 4 30 2

Z Std 300% 390 4 15 10 6 20 3 30 2

Hvy 450% 585 1 45 6 10 10 6 30 2

N Std 300% 468 2 30 8 8 15 4 30 2

Hvy 450% 702 4 15 10 6 20 3

P Std 300% 576 6 10 14 4 30 2 30 2

Hvy 450% 864 2 30 4 15 10 6 20 3

Q Std 300% 744 4 15 9 6 24 3 30 2

Hvy 450% 1116 6 10 12 5

R Std 300% 906 2 30 4 15 10 6 25 3

Hvy 450% 1359 6 10

S Std 300% 1083 1 45 3 20 6 7 12 5

Max 1161 1 45 3 20 8 7 12 5

4-9. Lockout

4. Programming

4-10

The number of starts per hour that the ASTAT-IBP Plus can initiate is limited and depends on the starting current and the ramp time, listed below. The ASTAT-IBP Plus has a lockout feature that is designed to protect the SCRs between starts. This parameter should set before operating the ASTAT-IBP Plus. The lockout setting range is 0-45 minutes between starts. After starting a motor, the ASTAIBP Plus goes into lockout mode for the period set for the LKXX parameter. If a consecutive soft start is attempted within the time set fthe LKXX parameter, error code E027 will appear on the display. See Table 7 for the appropriate value to program this parameter.

Note: If soft stop is enabled, the lockout times listed should be increased by 50%.

Note: Si larrt progressif (Soft Stop) a t choisi, les temps de verrouiller hors devraient tre augments de 50%.

StartingPower % ofUnit Duty FrameSize Cycle Rating Amps

NOTE: If control power is lost, lockout time resets to five mi nutes.

ATTENTION: Si la puissance de contrle est perdue, le temps du relais de verrouillage se rarme cinq-minutes.

30 sec. startLK time

Starts betweenper starts,

hour min.



hour min.



hour min.

5 sec. startLK time


hour min.

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Catalog Numbers Wire Range Torque, in-lb

CI2K, QI2L, QI2Y, QI2M, QI2Z, QI2N #14-#2 AWG 125

QI2P, QI2Q #6 AWG-350 kcmil 275QI2R, QI2S #2 AWG-2x250 kcmil (or 1x600 kcmil) 550

5-1. Equipment installation

CAUTION! DISCONNECT POWER BEFORE INSTALLING OR SERVICING

ONLY SPECIALIZED PERSONNEL SHOULD INSTALL THE EQUIPMENT AND ONLYAFTER HAVING READ THIS USER'S GUIDE.

THE USER IS RESPONSIBLE FOR ANY PHYSICAL INJ URY OR MATERIAL DAMAGERESULTING FROM MISHANDLING THE EQUIPMENT.

5-2. GeneralTerminal ConnectionsUse minimum of 75C copper wire only for connections to ASTAT-IBP Plus terminals. The minimum wire size must conform to the 75 Ctable according to applicable electrical codes. Tighten connections to the torque values given below. Supply conductors should have,as a minimum, the same cross section as a full voltage starter.

AC

DC

SIGNAL

POWER

5. Installation

EnvironmentWhen installing equipment, keep the following points in mind:- The equipment should be installed vertically and hang over a

platform or bars. The vertical position is essential for proper cool aircirculation.

- Environmental conditions are in accordance with the followingranges and maximum values:- Operating temperature: 0C to +55C- Relative humidity (without condensation): 95%- Maximum altitude: 3000mReduce rating by 1.5% / C from 40C and 1% / 100m from 1000m

- Do not install equipment in environments containing explosive orflammable gases, or near important heat sources.

- Equipment should be well ventilated, with minimum keepingclearances as indicated in the illustration.

- When equipment is to be mounted on a platform subject to strongvibrations, there should be an elastic base to protect the equipment.

- When mounted in an enclosure, the temperature inside the enclosuremust be kept within the range of 0-45C (32-113F).

ASTAT

100mm

150mm

50mm 50mm

5-1

CORRECT INCORRECT

10 cm 8 cm

Signal WiringSignal wiring should be no longer than 18 feet (up to 80 feet whenusing shield cable). It must be separated from power wires (line,motor, commands relays, etc.) by at least four inches and, if theycross, they should do so at a 90angle.

Coil Surge SuppressionRelays and contactors located in the same housing as the equipmentshould have an RC suppressor parallel to the coil (or a reversediode, if controlled by DC).

Power Factor CapacitorsDo not install capacitors to correct the power factor between equipment output and motor.

TransformersIf the equipment is fed by a line transformer, its rated power should be at least 1.5 times, but less than 10 times, higher than equipment supply.

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208/240/480V 208/240/480/600V Max. ShortCatalog Std Heavy Fuse Std Heavy Fuse CircuitNumber Duty Duty Type Duty Duty Type Current

QI3KDP 125 A 175 A A50QS 125 A 150 A A70QS 100kA

QI3LDP 150 A A50QS 150 A A70QS 100kA

QI3YDP 175 A A50QS 175 A A70QS 100kA

QI3MDP 225 A 350 A A50QS 225 A 250 A A70QS 100kA

QI3ZDP 300 A 400 A A50QS 300 A 400 A A70QS 100kA

QI3NDP 350 A 450 A A50QS 350 A 450 A A70QS 100kA

QI3PDP 400 A 600 A A50QS 400 A 450 A A70QS 100kA

QI3QDP 500 A A50QS 500 A A70QS 100kA

QI3RDP 600 A A50QS 600 A A70QS 100kA

QI3SDP 700A 1000A A50QS 700A 800A A70QS 100kA

Circuit Breaker Fuse

CatalogMax. Circuit

Max. Short Circuit Current Max. Max. Short Circuit

NumberBreaker Size 208/240/480V 600V

Class J Current

Fuse Size 208/230/480/600V

QI3KDP 100A 25kA 10kA 100A 100kA

QI3LDP 100A 25kA 10kA 100A 100kA

QI3YDP 100A 25kA 10kA 100A 100kAQI3MDP 150A 25kA (1) 10kA 400A 100kA

QI3ZDP 225A 25kA (1) 10kA 400A 100kA

QI3NDP 225A 25kA (1) 10kA 400A 100kA

QI3PDP 225A 25kA (1) 10kA 400A 100kA

QI3QDP 400A 25kA (1) 10kA 400A 100kA

QI3RDP 600A 25kA (1) 18kA 600A 100kA

QI3SDP 600A 25kA (1) 18kA 600A 100kA

5-3. Branch circuit protection

5. Installation

5-2

ASTAT-IBP Plus starters are suitable for use on a circuit capable of delivering not more than the rms symmetrical amperes listed in thtables below when used with the listed circuit protection.

Note: When ASTAT-IBP Plus reduced-voltage starters are used in conjunction with semiconductor fuses, Type 2 coordination to IEC 947-4is attained. These fuses are recommended for best overall short-circuit protection. The semiconductor fuses specified in Table below may

provide branch-circuit protection. Refer to applicable local electrical codes.

Note: Lorsque des dmarreurs voltage rduit ASTAT-IBP sont utiliss en conjonction avec des fusibles seni-conducteurs, on obtient une coordination de type 2selon IEC 947-4. Ces fusibles sont recommands pour une meilleure protection densemble contre les court-circuits. Les fusibles semi-conducteurs spcifis au

tableau 11 peuvent fournir une protection de drivation dun circuit. Veuillez vous refrer aux codes lectriques locaux sy appliquant.

Semiconductor ProtectionGould-Shawmut Semiconductor Fuses

Notes: (1) =Starters size M,Z,N,P,Q,R,S have a branch circuit rating of 65kA when used with circuit breakers that are rated 65kA or higher.

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5-4. Start-up

- Make sure equipment wiring correspondsto one of the recommended routingdiagrams or equivalent.

- If the motor has thermal protection sensor, remove the link betweenterminals 5 and 6 prior to wiring the sensor.

- Make sure the control wire harness corre-sponds to the control voltage used.

- Set the Motor/Unit ratio (N) Factory setting

N 1 0 0

Factory setting

o N 2

oxxx ; xx x OFF = disabled (extermal overload relay must be usedC1/C2 = IEC Class 10 or Class 20N1/N2/N3 = Nema 10, 20 or 30

Factory setting

Soft stop S ON/OFF/I3/I4 S OFF

Deceleration ramp time d x x x d _ 2 0

- Set stopping parameters as needed:

- Set overload trip curve as needed:

- Set parameter K to ON (ON =69 + )

- Set parameter W to ON- Press (parameter W is set to OFF automatically)

If you change the default configuration and

wish to keep it, remember to rewrite theparameters in E2PROM as follows :(See page 4-9 for details)

- Send run command to equipment and make sure that operation is correct.

5. Installation

Display OFF

Symptom or Error & (Error Code) Possible Cause Measures to be taken

Check wire harness and control voltageNo control voltageMain breaker tripped or fuse blown

F1 fuse blown on power supply PCB Check and change, page 6-12

Verify connectorsBad connection of flat ribbon wire joiningpower supply PCB to control PCB

F2 fuse blown on power supply PCB Check and change, page 6-12Equipment does not respond toSTOP / START controls

5-5. Troubleshooting

5-3

Check power supply board and logic boardfor 5VDC. Use a DC voltmeter on thepower supply board, (-) lead of voltmeteron the top lead of C6 (located next to theblack heatsink on the right edge of thepower supply board) and the (+) lead ofvoltmeter on top lead of Diode AD21 orR25 (located on the upper right corner ofthe power supply board.)

N x x x ; x x x =In

Irx 100

Factory setting

Starting torque T _ x x T _ 2 5

Acceleration ramp time a x x x a _ 1 5

Kickstart P ON/OFF/I3/I4 P OFFKickstart time p x x x (if P enabled) p 0 0 0

Current limit L x x x L 4 0 0

- Set starting parameters as needed: L x x x =450/N

L x x x =Im

Inx 100

1. Enter the motor nameplate full load amperes: (In) ________ 2. Enter the ASTAT-IBP Plus nameplate full load amperes: (Ir) ________ 3. Divide Line 1 by Line 2 and multiply by 100. This is your N parameter value. __ ____ __4. Enter the facility or installation maximum allowable amperes: ________5. Divide Line 4 by Line 1 and multiply by 100. This is your maximum allowable L parameter value governed by facility limitations. _ ___ __ __ 6. Divide 450 by Line 3 and multiply by 100. If the result is greater than 450, enter 450. This is you maximum allowable L parameter value governed by ASTAT-IBP Plus limitations._ ___ ___ ___7. Enter the value of Line 5 or Line 6, whichever is lower. This is your maximum allowable L parameter value. ________

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Symptom or Error & (Error Code) Possible Cause M easures to be taken

5. Installation

L

S

10 ohms 3 to 6V

3 to 6V

Testin glamp

1L1 (3L2 or 5L3)

2T1 (4T2 o r 6T3)

5-4

5-6. Thyristor check

Shortcircuit

Use a testing lamp to check the defective power module between input and output phases.If the lamp goes on, at least one of the thyristors has a short circuit.With a tester, check the value or the R resistance between input and output of the same phase(connector B on main PCB must be previously removed).If R

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6. Appendix

6-1

6-1. Application diagrams

Basic diagram with by-pass control a nd isolation contactor

REMARKS:(1 ) The isolation contactor M1, is not required to perform operation to the motor.

Be aware however that M1 provides galvanic isolation from the incoming line increasing the safety.(2 ) The output relays allow for direct action on contactors according ratings specified in page 3-2 of this

manual.

(3 ) By-pass control uses function "zxxx" and on contactor M2. Details given below.

By-pass control.

1. The by-pass function has been enabled by setting "zxxx" to ON. In this case the by-pass is automaticallydone after starting. This relay must be used to control the by-pass contactor.

A1 A2 B1 B2

57 57 57 6 8

12 11 14 23 24 33 34

1 2

Start /Stop(Permanent Command)

3 4 5 7 9

57 571 2

Start Stop

(Command by push-buttons)

Programmable

Inputs

MotorThermistor

Input

Tachofeedback

AnalogInput

0-10V

AnalogOutput

V+ -

- +

I3 I4

1r 2r 3r

Programmable Inputs

Programmable Relay Outputs

TD RDSG

Tx

M2M1

M2Bypass

Rx Gr

Serial Comm.RS232C

Control Voltage110 / 120V AC

TBA2TBA1

M3 ~

L1 L2 L3

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3

M1 Isolation (if supplied)

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6. Appendix

The following table indicates the communications setting used by ASTAT-IBP Plus to perform data communication via its serial port

Name Setting Description

Baud Rate 9600 bps Bits per second transmission rate

Parity None Data error checking methodData Bits 8 Number of data bits in each transmissionStart Bits 1 Number of bits to indicate beginning of transmissionStop Bits 2 Number of bits to indicate ending of transmissionData ASCII Communications protocol usedHandshaking None No need to request to send or clear to send

Computer 2 TD

Pin

RS232 cable

6-2

6-2. Serial communications

ASTAT-IBP Plus is able to send and receive data through a serial RS232 port. Within this port ASTAT-IBP Plus communicates with a host PC.

For RS232 ASCII Communications, parameter "XP" must be set to 0.

6-2- 1. RS232 port, wiring and communications settings

RS232 is an operating standard of communication only in terms of electrical characteristics (voltage, timing, etc.) while thecommunication procedures are defined by ASCII.The maximum allowed RS232 cable length is 3 meters. ASTAT-IBP Plus uses a connector with only 3 pins: TD, RD, SG.

Astat Terminal Name

TD Transmit DataRD Receive DataSG Signal Common

RS232 connector 3 RD ASTAT-IBP Plus

D-SUB9 5 SG

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6-2-2. ASCII protocol

To select this communications protocol, XP must be set to 0.It is possible to operate the ASTAT-IBP Plus from a host using standard ASCII characters. Two functions are available to be able toREAD and WRITE parameters.

Write Parame ters to ASTAT-IBP Plus:To write data into a parameter, the command format is the following:

Request from host : :ssWxxxyyy

Response from the ASTAT : :ssWxxxyyy

where : is a char to indicate the command start, ss is the station address, xxx (3 bytes needed) is the parameter number, and yyy(3 bytes needed) is the value to write into the parameter. The is the return key to indicate the command stop.

NOTE:the parameters modification is not allowed while the motor is operating.

Read Parameters from ASTAT-IBP Plus:

To read a parameter, the command format is the following:

Request from host : :ssRxxxResponse from the ASTAT : :ssRxxxyyyyy

where : is a char to indicate the command start, ss is the station address, xxx (3 bytes needed) is the parameter number,and yyyyy (5 chars response) is the value of the parameter. The is the return key to indicate the command stop.

Examples:If we are trying to communicate with station 2:

- to start the unit, the command will be: :02W060000

- to stop the unit, the command will be: :02W060001- to set the acceleration ramp time to 35 sec., the command will be: :02W005035- to know which overload curve is selected, the command will be: :02R016 ;( if, for instance the response is :02R01600004 , this means that the overload curve selected is IEC class 10 ).

The Table shown in 6-2-3 provides a complete reference for the parameters that can be controlled by the serial interface.

6. Appendix

6-3

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Parameter Parameter Function Read/Write Range Comments

number name (R/W)

0 Status Soft starter status R/- 0 - 14 0: ON1: STOP2: LOCK3: Alarm (errors)4: PULS5: RAMP6: FULL7: Not Used8: SOFT9: Not Used10: FULL (override)11: Not used12: Not Used13: TACH14: PUMP

1 M Motor current R/-(%Inor Amps, depending on UF parameter)

2 N Nominal motor current (%In/Ir) R/W 40-1203 L Current limit (starting) (%Im/In) R/W 100-450

4 T Starting torque (% DOL torque) R/W 10-905 a Acceleration ramp time (sec) R/W 1-456 d Deceleration ramp time (sec) R/W 1-607 p Kick start time (msec) R/W 0-99910 S Soft stop control R/W 0-3 0: OFF

1: ON2: I33 : I4

11 C Pump control R/W 0-3 0: OFF1: ON2: I33: I4

12 P Kick start control R/W 0-3 0: OFF1: ON2: I3

3: I415 LK Lockout (min.) R/W 0-4516 o Overload trip curve R/W 0-5 0: OFF

1: N12: N23: N34: C15: C2

17 internal use18 W Write EEPROM -/W 119 R Read EEPROM -/W 120 - internal use21 v Software version R/- xxx vxxx22 - internal use23 - internal use

24 1r Programmable relay 11-12-14 R/W 22-30 See programmablerelays functions in page 3-25 2r Relay 23-24 R/W 2026 3r Programmable relay 33-34 R/W 22-3027 OC Overcurrent (%In) R/W 0-50 0: OFF28 oc Overcurrent time (sec) R/W 0-9932 UV Undervoltage (%U) R/W 0-50 0: OFF33 uv Undervoltage time (sec) R/W 0-9934 OV Overvoltage (%U) R/W 0-30 0: OFF35 ov Overvoltage time (sec) R/W 0-9936 UC Undercurrent (%In) R/W 0-99 0: OFF37 uc Undercurrent time (sec) R/W 0-9938 PF Power factor (%) R/- 00-9939 U Nominal voltage (volt) R/W 200-60040 V Line voltage (volt) Phase L1 R/-

6. Appendix

6-2-3. List of parameters that can be controlled by the serial interface

6-4

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6. Appendix

41 w Power (KW*10) R/-42 X Local/remote control 0-3 0: OFF

1: ON2: I33: I4

43 D Linear ramp control R/W 0-3 0: OFF1: ON

2: I33: I4

46 2a Secondary acceleration ramp time (sec) R/W 1-9547 2d Secondary deceleration ramp time (sec) R/W 1-6048 A Dual ramp selection R/W 0-3 0: OFF

1: ON2: I33: I4

49 UF Unit frame R/W 0-10 0: not defined1 to 10: K to S frames

50 E Elapsed time (hours) R/-51 - internal use52 Q Recall factory settings -/W 153 2T Secondary starting torque (%DOL torque) R/W 10-9054 m Current calibration R/- 00-1300

55 - internal use56 z Bypass function R/W 0-3 0: OFF

1: ON2: I33: I4

57 - internal use58 f Service factor (%In) R/W 100-13059 t Voltage calibration R/- 00-69060 RUN/STOP RUN/STOP order -/W 0: RUN

1: STOP61 - internal use62 - internal use63 - internal use64 - internal use65 - internal use

66 - internal use67 - internal use68 - internal use69 - internal use70 ST Pump Control selection curve R/W 0-3 0 :standard voltage ramp

1-3 : Pump algorithms71 - internal use72 - internal use73 SP Pump Control selection curve R/W 0-5 0 :standard voltage ramp

1-5 : Pump algorithms74 - internal use75 - internal use76 - internal use77 - internal use78 - internal use79 - internal use80 - internal use81 - internal use82 - internal use83 XP Communication protocol R/W 0-2 0 : ASCII

1 : Future use2 : Future use

84 s Station number for communication R/W 1-24785 e0xx error e0 R/- xx: error code86 e1xx error e1 R/- xx: error code87 e2xx error e2 R/- xx: error code88 e3xx error e3 R/- xx: error code

Parameter Parameter Function Read/Write Range Comments

number name (R/W)

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6. Appendix

6-6

6-3. Dimensions

7.125

1.6252.8127.875

ASTAT

2.62

1.25

5.50

2.96

5.812

2.00

1 2 3 4

ASTAT-IBP control unit

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6. Appendix

6-7

6-3. Dimensions

ASTAT-IBP open starters with frame sizes K, L and Y

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6. Appendix

6-3. Dimensions

ASTAT-IBP open starters with frame size M

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6. Appendix

6-9

6-3. Dimensions

ASTAT-IBP open starters with frame sizes Z and N

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6. Appendix

6-3. Dimensions

ASTAT-IBP open starters with frame sizes P and Q

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6. Appendix

6-11

6-3. Dimensions

ASTAT-IBP open starters with frame sizes R and S

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6. Appendix

6-4. P. C. B. s layout

PULSE

TRAFO

PULSE

TRAFO

PULSE

TRAFO

MAIN

TRANSFORMER

F2 F1

C/V

B

A

ControlSupply

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astat-ibp

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