60147_anexo_no._3.4._(1244_59-00-itp-4142-01_0)

PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN

CHICHIMENE 100KBOPD

CLIENT: ECOPETROL S.A.

INSPECTION AND TEST PLAN (ITP)

PROJECT No.

UNIT DOCUMENT

CODE SERIAL No. REV. SHEET

1244_59 00 ITP 4142 01 0 1 OF 20

- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS

SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0

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EQUIPMENT DESCRIPTION: VAPOR RECOVERY UNIT

CRITICALITY RATING: INSPECTION LEVEL: 3 (complete unit) MR CODE: 1244_59-00-MR-4142-01

VENDOR: INSPECTION AUTHORITY:

REMARKS:

SCOPE

This Inspection and test plan is an engineering document which defines for each type of equipment:

The type and extent of Contractor and Owner/Owner Representative involvement in each phase of fabrication, control and testing requiring an inspection

The resulting Suppliers contractual obligations, in accordance with applicable Project General Purchase Conditions

Note: The inspection and test plan of ECOPETROL S.A. may under no circumstances be used as a substitute for the Suppliers Quality Control Plan

DEFINITION OF ECOPETROL S.A. INVOLVEMENT

The nature of ECOPETROL S.A. involvement is indicated against each activity of fabrication and testing by means of the letters, H, W and R the meaning of which is the following:

H: (Hold) Point

The Supplier cannot carry out the specified controls and tests without Inspector attendance.

Consequently, the attendance to witnessing is mandatory. The Supplier must notify ECOPETROL S.A. by fax of the dedicated inspection activity at least fifteen (15) days in advance.

The Supplier cannot deviate from this rule unless written approval has been given by involved operating center.

W: (Witness)

The Supplier must notify to ECOPETROL S.A. of the dedicated inspection activity at least fifteen (15) days in advance. ECOPETROL S.A. representative witnessing is not mandatory, but optional. When a percentage value is indicated (i.e. W 10%) the inspection activities will be witnessed on spot basis as per percentage indicated.

If ECOPETROL S.A. representative do not elect to be present, the Supplier may proceed with his own inspection, provided controls and tests records are made available to Inspector for review.

R: (Review) - Review of Documents

The Supplier has either to submit to Inspector for comments the documents required prior to the performance of the dedicated activity or to transmit or make available for the review of Inspector the results of the controls and tests conducted, as the case may be.

SUPPLIER’S FABRICATION AND QUALITY CONTROL PLAN

The Supplier must issue a Fabrication and Quality Control Plan for each equipment.

The Supplier’s Fabrication and Quality Control Plan is a document which defines in a chronological manner the list of the operations of fabrication, controls and tests in accordance with his own “know-how” and with the requirements specified in Material Requisition.

Following information shall be clearly specified against each operation:

- Reference documents (drawings, procedures, etc.)

- Acceptance criteria (code, etc.)

- Recording documents for controls and tests

- Involvement of the Quality Control department of the Supplier and/or his subsupplier

This Supplier’s Fabrication and Quality Control Plan will have to include all inspection activities defined in Inspection and Test Plan as well as all inspection activities scheduled by the Independent Inspection Authority and/or the Client

For equipment of inspection levels 1, 2 and 3, the Supplier’s Fabrication and Quality Control Plan will have to be submitted compulsory

to ECOPETROL S.A. for comments before the pre-inspection meeting is held. The inspection levels are follows: 1. With highest exigency 2. With high exigency 3. With normal exigency 4. With medium exigency

5. With low exigency.

INSPECTION RELEASE CERTIFICATE

This document issued by ECOPETROL S.A. inspector, permits the Vendor to proceed with the packing and to notify the shipment

0 07-JUL-2011 H. AGUILERA D. OLAYA A. MATTEUCCI REV. DATE PREPARED BY CHECKED BY AUTHORIZED BY

DOCUMENT REVISIONS

ITP

/ R

EV

.2


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 2 OF 20



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CLASS:

VAPOR RECOVERY

UNIT

TYPE: COMPLETE UNIT

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.

APPLICABLE DOCUMENTS STAGE

D E S C R I P T I O N AND REMARKS

BE

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N

Preinspection meeting

H

H

H

H

-

Sub-orders check R R R R - For main activities and materials with all technical attachments.

Sub order components inspection

W W R R - To verify the correct tagging against certificates, surface conditions, thickness etc.

DU

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TIO

N

Inspection level of components

Compressor See sheet 3 3 Centrifugal Pumps See sheet 7 3 Vessels See sheet 11 3 LV electric motors See sheet 12 4 Air Coolers (Tube bundles and headers) See sheet 13 3 Air Coolers (fans) See sheet 14 4 Structural components See sheet 15 3 Instruments See sheet 16 4 Control system See sheet 17 3 Instrument cables and Junction boxes See sheet 18 3 Start / stop panels See sheet 19 3 Piping components See sheet 20 3

FIN

AL

TE

ST

Mechanical and electrical operation tests

H H H W YES For the complete unit

Visual inspection H W W W YES As built drawing must be provided Hydrostatic test H H R W YES Nameplate and tagging check W W W R - A copy to be included in the Quality

Control Manufacturer Dossier Surface preparation and painting check W W R R YES

DO

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Quality Control Manufacturer Dossier H H H H H As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 3 OF 20



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CLASS:

COMPRESSOR FOR

VRU

TYPE: ASSEMBLED UNIT

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

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FA

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TIO

N

Suborders check R R R R R - For main materials and/or activities

complete with all the technical attachments

DU

RIN

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FA

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TIO

N


Compressor See sheet 4 3 Air coolers See sheet 13 3 Lube Oil System See sheet 5 3 Instruments See sheet 16 4 Oil Pumps See sheet 6 4 Electric motors See sheet 12 4 Pressure Vessels / Filters See sheet 11 3

FIN

AL

TE

ST

Visual and dimensional check (Assembled unit)

H H R R YES Inspection report (Mfr Std)

Instrumentation Functional Test (Assembled)

H R R R R YES Inspection report (Mfr Std)

Area classified Certificate H R R R R YES (if any) For all electrical components Nameplate and Tagging check H H R R - For all components – instruments

included. Inspection report (Mfr Std) Conduits, cables and instrumentation Assembled.

W W R R - Inspection report (Mfr Std)

DO

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Quality control manufacturing dossier H H H - As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 4 OF 20



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CLASS:

COMPRESSOR FOR

VRU

TYPE: COMPRESSOR

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

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FA

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ICA

TIO

N

Welders and N.D.E. operators qualifications

R R R R R YES

Welding key form and welders qualifications

R R R R R YES

Material test certificates R R R R R YES Type EN 10204-3.1 for Casing, Cover, Shaft, rotor. Compliance certificates for other components.

WPS / PQR and Welding maps check R R R R R YES

DU

RIN

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N

Weld repairs (if any) W R R R R YES To be recorded. Location map is

requested Intermediate N.D.E. W R R R R YES On shop welding including repairs Post weld heat treatment R R R R R YES If any – Recorded chart Final N.D.E. W W R R R YES

- Liquid Penetrant examination - Ultrasonic examination

W W R R R YES Casing / Rotors.

W W R R R YES Wall thickness check W W R R R YES

FIN

AL

TE

ST

Hydrostatic test H W R R R YES As per API applicable code Dynamic balancing test -Rotor W W R R R YES As per API applicable code Mechanical run H W R R R YES As per API applicable code

Performance test H W R R R YES As per API applicable code Nameplates and tagging check W W R R R YES For all components including instruments Visual check W W R R R YES Dimensional check W W R R R YES Mfr Std report Surface preparation W R R R R YES Mfr Std report Painting check W W R R R YES Mfr Std report Packing Inspection W W R R R YES Mfr Std report

DO

CU

ME

NT

AT

ION

Quality control manufacturing dossier H H H H H As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 5 OF 20



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ES

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D D

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CLASS:

COMPRESSOR FOR

VRU

TYPE: LUBE OIL SYSTEM

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

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N

DU

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Piping components and prefabrication See sheet 20 3 Instruments See sheet 16 4 Oil Pumps (if any) See sheet 6 4

FIN

AL

TE

ST

Operational run test composed of: - Cleanliness - run - Check controls - Aux. Pump operation (if any)

H R R R YES Mfr Std.

Tagging check W R - For all components - instruments included Visual and Dimensional check W R R YES Mfr Report. Surface Preparation and drawing. W R R YES Painting Result report

DO

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ION



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 6 OF 20



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ES

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CLASS:

COMPRESSOR FOR

VRU

TYPE: OIL PUMPS

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Material certificates R R R R YES Pressure casing, Rotor and shaft.

Mfr Std.

DU

RIN

G

FA

BR

ICA

TIO

N

Casing pressure test W R R R YES Mfr Procedure

FIN

AL

TE

ST

Performance test W W R R YES Mfr Procedure Packing Inspection ( Include Visual check / Dimensional check)

W W R YES Check List – Mfr Std

W W R - Surface preparation and painting W W R YES Painting result Report

DO

CU

ME

NT

AT

ION



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 7 OF 20



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NO

T B

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DU

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D A

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D W

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ES

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DO

CU

ME

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O E

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DA

D D

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A Y

NO

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CLASS:

CENTRIFUGAL PUMP

FOR VRU

TYPE: ASSEMBLED UNIT

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

- Suborders check R - For main materials and/or activities


Inspection of sub-ordered components R - See pertinent sheets N.D.E. on raw materials R YES If required

DU

RIN

G

FA

BR

ICA

TIO

N


Centrifugal Pump See sheet 8 3 Instruments See sheet 16 4 Piping components See sheet 20 3 Coupling See sheet 9 4 L.V. Electric Motors See sheet 12 4 Base plate See sheet 10 4 Vessels (FOR API PLAN) See sheet 11 3

FIN

AL

TE

ST

Visual check W - Dimensional check W - Surface preparation/Painting check R YES

DO

CU

ME

NT

AT

ION

Quality control manufacturing dossier H - As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 8 OF 20



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NO

T B

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D W

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ES

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DO

CU

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DA

D D

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A Y

NO

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CLASS:

CENTRIFUGAL PUMP

FOR VRU

TYPE: CENTRIFUGAL PUMP

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Sub orders check R - For main materials and/or activities


Welders qualifications R YES Material test certificates (CMTR) R YES Type EN 10204-3.1 for Casing, Impeller,

stuffing box, shaft, shaft sleeve and wear rings. Compliance certificates for other components

WPS / PQR and Welding maps check R YES

DU

RIN

G

FA

BR

ICA

TIO

N

Weld repairs (if any) R YES To be recorded. Location map is

requested Post weld heat treatment R YES If any - Recorded chart is requested N.D.E. - Dye Penetrant for casing R YES - Radiographic Examination and Liquid Penetrant for Casting.

R YES

- Magnetic Particle and Liquid Penetrant for Connections

R YES

FIN

AL

TE

ST

Hydraulic Pressure test – (API-610). R YES Pressure value and holding time to be

certified. At 1.5 time the M.A.W.P. Shaft and impellers dynamic balancing R YES If required by code Performance running test – (API-610). R YES Visual check W - During final inspection check Nameplate check W - During final inspection check Dimensional check W - During final inspection check Surface preparation/Painting check R YES

DO

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ION



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 9 OF 20



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NO

T B

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D W

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ES

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DO

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D D

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A Y

NO

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AC

IÓN

CLASS:

CENTRIFUGAL PUMP

FOR VRU

TYPE: COUPLING

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Material test certificates R YES Conformance certificates

DU

RIN

G

FA

BR

ICA

TIO

N

FIN

AL

TE

ST

Coupling Dynamic Balancing R YES According to ISO G 6.3 Visual check W - During final Insp. @ pump mfr. W.S. Dimensional check W - During final Insp. @ pump mfr. W.S.

DO

CU

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NT

AT

ION



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 10 OF 20



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NO

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ES

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O E

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D D

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IPIE

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A Y

NO

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CIR

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AC

IÓN

CLASS:

CENTRIFUGAL PUMP

FOR VRU

TYPE: BASE PLATE

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Welders qualifications R YES Material test certificates R YES Conformance certificates WPS / PQR and Welding maps check R YES

DU

RIN

G

FA

BR

ICA

TIO

N

FIN

AL

TE

ST

Visual check W During final Insp. @ pump mfr. W.S. Dimensional check W During final Insp. @ pump mfr. W.S.

DO

CU

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NT

AT

ION



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 11 OF 20



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NO

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ES

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AC

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CLASS:

VAPOR RECOVERY

UNIT

TYPE: CARBON STEEL VESSELS

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Preinspection meeting H Suborders check R - For main materials and/or activities

complete with all the technical attachments.

Check of WPS, PQR R YES Welders and N.D.E. operators qualifications

R YES

Welding consumable certificates check R YES Impact test certify if any. Material test certificates check (Impact test if any)

R YES Type EN 10204-3.1 minimum for main components

Inspection of sub-ordered components - To verify correct marking against certificates, surface condition, thickness, etc.

NDE on raw materials R YES If required

DU

RIN

G

FA

BR

ICA

TIO

N

Internal and external visual and dimensional check

R YES Before PWHT

MT or PT for all welds and temporary welded area after ground off

R YES ASME code, NDE procedures

Intermediate NDE (If any) R YES Post weld heat treatment check (if any) R YES Recorded chart X-Rays inspection of butt-welds R YES Film review - Location map is requested Final NDE R YES Hardness test of welds R YES If specified Check of identification Marking to the record

R YES

Weld repairs (if any) R To be recorded

FIN

AL

TE

ST

Overall visual and dimensional check of vessel.

R YES Internal side of welds ground smooth as built sketch to be provided.

Pneumatic test R YES For reinforcing pads(if any) Hydraulic test R YES Check of cleaning and dryness R YES Check of gasket surface R -

Nameplate check R - Copy on the QCMD Surface preparation/painting check R YES Loose materials check R YES To check correspondence and quantity of

loose materials as spares, internals (if not installed) etc.

DO

CU

ME

NT

AT

ION

Quality Control Manufacturing dossier H - As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 12 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN

CLASS:

VAPOR RECOVERY

UNIT

TYPE: L.V. ELECTRIC MOTORS

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Material test certificates R R R YES At least compliance certificates Manufacturer and mechanical protection degree certificates

R R R YES Issued by Vendor (conformity, quality, internal tests, etc.)

DU

RIN

G

FA

BR

ICA

TIO

N

FIN

AL

TE

ST

Prototype test R R R YES Certificate as per IEEE Std 841 Routine test: R R R YES As per IEEE Std 841 Visual check W R - Dimensional check W R - Include Junction Boxes entries

dimensions Name plate check W R -

DO

CU

ME

NT

AT

ION

Quality control manufacturing dossier H H H H H - As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 13 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN

CLASS:

VAPOR RECOVERY

UNIT

TYPE: AIR COOLERS (TUBE BUNDLES AND HEADERS)

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Material test certificates R YES Type EN-10204 3.1 minimum for main

components

DU

RIN

G

FA

BR

ICA

TIO

N

Internal and external visual and dimensional check

R YES Before PWHT

MT or PT for all welds and temporary welded area after ground off

R YES ASME code, NDE procedures

Intermediate NDE (If any) R YES Post weld heat treatment check (if any) R YES Recorded chart X-Rays inspection of butt-welds R YES Film review - Location map is requested Final NDE R YES Hardness test of welds R YES If specified Check of identification Marking to the record

R YES

Weld repairs (if any) R To be recorded

FIN

AL

TE

ST

Overall visual and dimensional check W YES Internal side of welds ground smooth as

built sketch to be provided. Pneumatic test R YES For reinforcing pads(if any) Hydraulic test R YES Check of cleaning and dryness R YES Check of gasket surface R - Nameplate check R - Copy on the QCMD Surface preparation/painting check R YES Loose materials check R YES To check correspondence and quantity of

loose materials as spares, internals (if not installed) etc.

DO

CU

ME

NT

AT

ION



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 14 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN

CLASS:

VAPOR RECOVERY

UNIT

TYPE: AIR COOLERS (FANS)

MR: MR-4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Material test certificates R YES Type EN-10204 3.1 minimum for shaft

and blades

DU

RIN

G

FA

BR

ICA

TIO

N

FIN

AL

TE

ST

Static balance of fan blades R YES Stamp the master blades Visual check W - Dimensional Check W YES Nameplate and tagging check of hubs and blades one by one

W YES Item number is a must

Dynamic balance of hub R YES Bearing lubrication check (spot basis) R YES Open one bearing to check lubrication

inlet with inner groove. Check bearing in accordance with approved drawings

Dimensional check of diameter of fan ring

R YES Max. out of roundness 1% of diameter. It is mandatory for one ring diameter type

DO

CU

ME

NT

AT

ION



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 15 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN

CLASS: VAPOR RECOVERY

UNITS

TYPE: STRUCTURAL COMPONENTS (SKIDS, PLATFORMS,

LADDERS, ETC.)

MR: MR 4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Material test certificates R YES Type EN 10204-3.1 for main structural components

Welders and NDE operators Qualification check

R YES

WPS / PQR and Welding maps check R YES

DU

RIN

G

FA

BR

ICA

TIO

N

Final N.D.E.

R

YES

If any

FIN

AL

TE

ST

Dimensional check

W

-

At vendor workshop in final inspection

Visual check W - At vendor workshop in final inspection Surface preparation and painting check R YES To verify actual thickness and painting

cycle / Type

DO

CU

ME

NT

AT

ION

Quality Control Manufacturing Dossier H As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 16 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN


UNITS

TYPE: INSTRUMENTS

MR: MR 4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Material test certificates

R

YES

Type EN 10204-3.1 for pressure retains parts. Compliance certificates for others components (Only compliance)

SIL certificate R YES Issued by international recognized authority for instrument wired to SIS

Type test certificate R YES

DU

RIN

G

FA

BR

ICA

TIO

N

FIN

AL

TE

ST

Explosion proof/Intrinsically safe cert.

R

YES

As per applicable code

Hydraulic test R YES Only for Control and Safety Valves Seal leakage test R YES Only for Control and Safety Valves Calibration test R YES As per applicable code Functional test R YES As per applicable code

Pressure test R YES As per applicable code Tagging check W - At vendor workshop in final inspection Visual and dimensional check W - At vendor workshop in final inspection

DO

CU

ME

NT

AT

ION

Quality Control Manufacturing Dossier

As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 17 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN


UNITS

TYPE: CONTROL SYSTEM

MR: MR 4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.

APPLICABLE DOCUMENTS

STAGE D E S C R I P T I O N AND REMARKS

BE

FO

RE

FA

BR

ICA

TIO

N

Components test certificates R

Manufacturer mechanical protection degree certificates

R

Issued by Vendor (conformity, quality,

internal tests, etc.)

DU

RIN

G

FA

BR

ICA

TIO

N

Insulation resistance measurement

R

YES

High voltage test R YES

FIN

AL

TE

ST

Visual and dimensional check

W

Equipment check W To check conformity with technical data and final drawings

Power failure W YES At vendor workshop in final inspection Diagnostic W YES At vendor workshop in final inspection System reload / power restart W YES At vendor workshop in final inspection

Configuration system W YES At vendor workshop in final inspection Communication system W YES At vendor workshop in final inspection Hardware I/O W YES At vendor workshop in final inspection Power supply variation W YES At vendor workshop in final inspection Interlock test W YES At vendor workshop in final inspection Memory battery back up W YES At vendor workshop in final inspection Integrated test with other equipment W YES At vendor workshop in final inspection

DO

CU

ME

NT

AT

ION


H As per ECOPETROL standard


CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 18 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN


UNITS

TYPE: INSTRUMENTS CABLES AND JUNCTION BOXES

MR: MR 4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Components test certificates R YES At least compliance certificates Manufacturer and mechanical protection degree certificates

R YES Issued by Vendor (conformity, quality, internal tests, etc.)

DU

RIN

G

FA

BR

ICA

TIO

N

FIN

AL

TE

ST

Visual check W - At vendor workshop in final inspection Dimensional check W - At vendor workshop in final inspection

DO

CU

ME

NT

AT

ION


H



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 19 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN


UNITS

TYPE: START/STOP PANELS

MR: MR 4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Components test certificates R YES Manufacturer and mechanical protection degree certificates

R YES Issued by Vendor (conformity, quality, internal tests, etc.)

DU

RIN

G

FA

BR

ICA

TIO

N

FIN

AL

TE

ST

Check of Components characteristics W - At vendor workshop in final inspection Wiring check W - At vendor workshop in final inspection Insulation check W YES At vendor workshop in final inspection Protection system check W - At vendor workshop in final inspection

At vendor workshop in final inspection Visual check W - At vendor workshop in final inspection Dimensional check W - At vendor workshop in final inspection

DO

CU

ME

NT

AT

ION


H



CHICHIMENE 100KBOPD



PROJECT No.

UNIT DOCUMENT


1244_59 00 ITP 4142 01 0 20 OF 20



TH

IS D

OC

UM

EN

T I

S P

RO

PE

RT

Y O

F T

IPIE

L S

A I

T M

AY

NO

T B

E C

OP

IED

, R

EP

RO

DU

CE

D A

ND

/OR

CIR

CU

LA

TE

D W

ITH

OU

T A

UT

HO

RIZ

AT

ION

ES

TE

DO

CU

ME

NT

O E

S P

RO

PIE

DA

D D

E T

IPIE

L S

A Y

NO

DE

BE

SE

R C

OP

IAD

O,

RE

PR

OD

UC

IDO

Y/O

CIR

CU

LA

DO

SIN

SU

AU

TO

RIZ

AC

IÓN


UNITS

TYPE: PIPING COMPONENTS AND PREFABRICATION

MR: MR 4142-01

INSPECTION

LEVEL

A C T I V I T I E S

1 2 3 4 5 REQ.

OF

CERTIF.



BE

FO

RE

FA

BR

ICA

TIO

N

Material test certificates

R

YES

Type EN 10204-3.1. for pressure retaining parts

Check of WPS, PQR and welder´s performance qualification test

R

YES For prefabricated piping

DU

RIN

G

FA

BR

ICA

TIO

N

Final N.D.E.

R

YES

FIN

AL

TE

ST

Hydraulic test

W

YES

Only for spool pieces

Seat leak test R YES For valves only Visual check (against P&ID) W - At vendor workshop in final inspection Dimensional check W - At vendor workshop in final inspection Tagging check W - At vendor workshop in final inspection

Accessibility check W - At vendor workshop in final inspection Painting check W YES At vendor workshop in final inspection Insulation Check W YES At vendor workshop in final inspection

DO

CU

ME

NT

AT

ION

Quality Control Manufacturing Dossier H As per ECOPETROL standard