termopares (catalogo completo) (2)

8/11/2019 Termopares (Catalogo Completo) (2)

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TRUTEMP Temperature Sensor Introduction

TRUTEMP Plastics And General Purpose Sensors

Plastics And General Purpose Sensor IntroductionStyle GA Adjustable Bayonet Sensors

Style GAM Metric Adjustable Bayonet Sensors

Style GB Fixed Bayonet SensorsStyle GF Fixed Probe Sensors

Style GC Compression Mount SensorsStyle GH Hex Fitting Mount Sensors

Style GG Grommet Mount SensorsStyle GL Lug Mount Sensors

Style GS Shim Mount Sensors

Style GP Pad Mount SensorsStyle GR Ring Mount Sensors

Style GH Hose Clamp SensorsStyle GN Newbury Nozzle Sensors

Style GNN Non-Immersion Nozzle Sensors

Style GNI Immersion Nozzle SensorsStyle GMF Fixed Melt Bolt Sensors

Style GMA One Time Adjustable Melt Bolt SensorsStyle GFX Flexible Sensor Extensions

TRUTEMP Drawn Metal Sheathed Cable Sensors

Drawn Metal Sheathed Cable Sensor IntroductionStyle MS Cable Sensor With Stripped End Termination

Style MC Cable Sensor With Connector TerminationStyle MW Cable Sensor With Wafer Termination

Style MH Cable Sensor With Head Termination

Style MM Cable Sensor With Metal Transition Lead TerminationStyle MT Cable Sensor With Molded Transition Lead Termination

Style MMID Miniature Industrial Duty ThermocouplesStyle MHID Miniature Industrial Duty Thermocouples

TRUTEMP Swaged Metal Sheathed Cartridge SensorsSwaged Metal Sheathed Cartridge Sensor Introduction

TRUTEMP Welded Wire And Ceramic Beaded Thermocouples

TRUTEMP Sensor Accessories

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DURATHERMProcessing Systems, Inc.

SECTIONINDEX

"TRUTEMP" TEMPERATURE SENSORS


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3-1

TRUTEMP Temperature Sensors........For Accurate And Reliable Temperature Control.

The TRUTEMP family of temperature sensing devices includes

thermocouples, resistance temperature detectors and

thermistors in a variety of industrial and laboratory qualityassemblies. A variety of construction options are available foreach sensor configuration offered. These options include

assorted calibrations, junction designs and terminations.

Optional lead insulation materials and protection systems permitcustom tailoring of the sensor to the application.

Versatile Temperature Sensor Styles....

11111TRUTEMP Plastics And General Purpose Sensors

These popular sensor assemblies are designed for use inmedium duty environments involving application temperaturesof 900F. maximum. Standard constructions feature high quality,

stranded wire with duplex fiberglass insulation. Special wire

sizes and constructions, in an assortment of insulation materialsand protective coverings, are available.

22222TRUTEMP Drawn Metal Sheath Cable Sensors

Mineral insulated, sensor assemblies are designed for

demanding temperature measurement applications. Thedurable, metal-sheathed, mineral insulated cable protects the

sensor elements in high temperature environments and

provides superior abuse resistance for physically demandingindustrial applications.

33333TRUTEMP Swaged Metal Sheath Cartridge Sensors

Mineral insulated, cartridge sensors are swage compacted

assemblies featuring protective integral lead systems. These

rugged assemblies are available in wide range of diametersand lengths and are suitable for use in any application requiring

a combination of precision sensing and durability.

44444TRUTEMP Process Sensors And Protection Tubes

Welded bare wire and ceramic bead insulated sensors can beutilized in a wide assortment of applications. While these

assemblies are commonly used in their unprotected form, they

are often used in conjunction with various styles of protectiontubes and thermowell assemblies. Duratherm stocks a complete

line of common thermowells and will manufacture specialthermowells when required. Our CNC equipped machine shop

can produce any desired thermowell configuration.


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"TRUTEMP" SENSOR ASSEMBLIES

3-2

TRUTEMP Sensor Element Specifications

For critical applications, Duratherm can provide complete

calibration, traceable to the National Institute of Standards and

Technology. Equipment is available to test your sensors ovea wide range of temperatures. When calibration is requestedtested materials and components will be tagged and supplied

with a calibration report. If calibration services are required

contact our sales office for details.

"TRUTEMP" sensors are manufactured to rigid specifications.

Thermocouple materials and testing conform to standard

tolerances of ANSI Circular MC96.1-1982. Platinum RTDelements conform to DIN specification 43760, with a

temperature coefficient of .000385 ohms/ohm/C. Specialtolerances and specifications are available on a special orderbasis, at additional cost.

Thermocouple Specifications And Initial Calibration Tolerances For Standard Temperature Ranges

Thermocouple Specifications And Initial Calibration Tolerances For Cryogenic Temperature Ranges***

* Trade Names - Chromel and Alumel - Hoskins Manufacturing Co.** When tolerances are given in two values, appropriate tolerances are determined by selecting the larger of the two values shown.*** Thermocouples are normally calibrated for standard temperature ranges. If cryogenic use is intended, your order must specifically request cryogenic tolerances

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3-3

"TRUTEMP" Plastics And General Purpose Sensors

66666Extended Style and Size Selection.The large range of sensorconfigurations and sizes offered meets the needs of most

common applications. Single and multiple elementconfigurations can be readily manufacture to suit any special

application requirements.

The "TRUTEMP" plastics and general purpose sensors are

intended for use in medium duty processing applicationsinvolving exposure temperatures of up to 900F. The standardconstruction consists of an appropriate pair of insulated leads

formed into a thermocouple junction or attached to RTD sensorelements. This sensor assembly is typically installed into

assorted combinations of tubes and fittings to form a complete

sensor assembly.

55555High Quality Sensor Elements.Available sensor types include

all standard base metal thermocouple alloys as well as an

assortment of RTD sensor elements. Standard thermocouplesensors are constructed to the standard limits of error as

specified by ANSI MC96.1-1982. Special tolerances to ANSIMC96.1-1982 can also be supplied when required.

44444Oxidation Resistant Construction. Standard tube type

thermocouples feature a 304 series stainless steel sheath.

Fittings for all configurations can be supplied in a variety ofmaterials. Standard fitting selections include stainless steel,

nickel plated steel, nickel plated brass, brass and copper.

33333Durable, Flex Resistant Lead Systems. All sensor

configurations feature securely anchored leads. A variety ofstandard lead protection options enables matching of sensor

lead systems to application requirements. Most sensorconfigurations allow a choice of several lead exit angles.

22222Versati le Construction Styles. The plastics and general

purpose sensors are manufactured in a wide selection of

standard and special purpose mounting configurations. Customversions of these popular sensors can be manufactured to

customer specifications when required.

11111High Strength, Durable Design.Each sensor style has been

engineered to provide an optimum blend of accuracy, strength

and economy. Superior design and precision assembly ensureoptimum sensor performance.


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3-4

"TRUTEMP" PLASTICS AND GENERAL PURPOSE SENSORS

Plastics And General Purpose Sensor Specifications And Application Data

UngroundedRadius Tip

GroundedRadius Tip

UngroundedDrill Tip

GroundedDrill Tip

GroundedFlat Tip

UngroundedFlat Tip

ExposedUngrounded

Standard Junction Styles

Standard Plastics And General Purpose Sensors

Duratherm maintains a large inventory of common plastics andgeneral purpose sensors and can provide quick shipment of

both standard and custom sensors. The highly versatile plasticsand general purpose sensors are supplied in a virtually unlimited

number of application specific constructions. These low cost

sensors can be readily manufactured with any desiredcombination of custom design features. Special fittings, flanges

and connectors are supplied on a routine basis. Our modernCNC equipped machine shop ensures in-house control of

quality and delivery of component parts.

Duratherm has produced thousands of unique, plastics and

general purpose sensor designs and would welcome the

opportunity to quote, design and manufacture any customsensor your application requires.

Plastic injection molds and equipment

Packaging equipment

Thermoset mold and platen heating

Food processing equipment

Refrigeration temperature control

Oven and hot plate temperature control

Radiant heating control applications

Pipe trace heating control

Liquid temperature measurement and control

Deicing systems

Vapor cleaning and degreasing systems

Plastic extrusion dies and equipment

Industrial Processing

Medical and dental equipment

Plating baths

Drying Equipment

Photographic and X-ray film developing systems

Plastics And General Purpose Sensor Applications

Junction Configurations

Duratherm offers three basic thermocouple junctions. Exposedjunctions have the best thermal response but is unprotected

Grounded junctions offer the next best thermal response and

the junction is fully protected. Ungrounded junctions featureslightly lower thermal response than the grounded type, bu

are protected and also electrically isolate the junction from thesensor sheath. Grounded and ungrounded junctions of tube

style sensors can be provided with shaped tip configurationsto enhance response. The drawing below illustrates the

standard junction styles as they appear on tube type genera

purpose sensors. The junctions of other general purposesensors are also available in the basic three types but will diffe

in appearance depending on sensor construction.

General Purpose Sensor Insulation Materials

The majority of general purpose sensors utilize the thermal andelectrical properties of the wire insulation to isolate the senso

elements from the mechanical portion of the sensor. For thisreason it is necessary to select the wire on the basis of senso

application temperature. If you have special requirements

requiring the use of extension wire rated at temperatures belowthe sensor exposure temperature, contact our engineering

department for design recommendations.

Calibration Tolerances

"TRUTEMP" plastics and general purpose thermocouple senso

assemblies meet or exceed the standard tolerances of ANS

Circular MC96.1-1982. Special tolerances meeting the standardsof ANSI MC96.1-1982 can also be supplied when required"TRUTEMP" plastics and general purpose RTD senso

assemblies meet or exceed the standard tolerances of DIN

specification 43760. For critical applications, Duratherm canprovide complete calibration, traceable to the National Institute

of Standards and Technology. Equipment is available to testyour sensors over a wide range of temperatures. When

calibration is requested, tested materials and components wil

be tagged and supplied with a calibration report. If calibrationservices are required, contact our sales office for details.


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Sensor Lead Termination0 - 3" Split And Stripped1 - 3" Split With Spade Lugs2 - 3" Split With Spade Lugs & BXConnector3 - Standard Male Plug & Bracket3A - Solid Pin Plug & Bracket4 - Standard Female Jack & Bracket

5 - Standard Plug & Jack With Bracket6 - Miniature Plug & Bracket7 - Miniature Jack & Bracket8 - Miniature Plug & Jack With Bracket9 - 1/4" Female Push On10- 3/16" Female Push On

Probe Mounting LengthFractional In. By Letter CodeOptional If Standard 1/2" ProbeFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16

Style GA Adjustable Bayonet Sensors

The popularity of adjustable bayonet sensors is due, in large part, tothe inventory reducing design. Each sensor in this series can be quicklyadjusted to suit a variety of application and depth requirements.

Fiberglass lead and stainless steel wire braided lead types feature aten inch compression spring for cap adjustment. The spiral armor hoseprovides the cap adjustment feature on the armor hose configurations.Flex resistant stranded leads with fiberglass insulation are standard onall adjustable bayonet styles and are available in a range of leadprotection styles.

Style CodeGeneral PurposeAdjustable Bayonet

Probe Diameter Code2 - 1/8 Special3 - 3/16 Standard4 - 1/4 Special

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - Iron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 WireRT4D - RTD 100 Ohm 4 Wire

Junction Style And Tip ShapeType GD Is Standard For T/CsType RR Is Standard For RTDsGD - Grounded Drill TipUD - Ungrounded Drill TipGR - Grounded Radius TipUR - Ungrounded Radius TipGF - Grounded Flat TipUF - Ungrounded Flat TipEX - Exposed Ungrounded TipRD - RTD Drill PointRR - RTD Radius TipRF - RTD Flat Tip

Probe Mounting LengthIn Whole InchesOptional If LessThan 1 Inch

Lead LengthSpecify In Inches

Lead ProtectionL - Fiberglass LeadsS - Fiberglass SleeveB - S.S. Wire BraidA - S.S. Armor HoseBA - S.S Braid & ArmorK - Kapton LeadsT - Teflon Leads

Selection And Ordering

All adjustable and fixed bayonet sensor styles can be fabricated toyour specifications on a same day shipment basis. To order by productnumber, replace the codes in the product number examples with theappropriate codes detailing your requirements.

Style GA Sensor Product Number Definition

GA 3 J GD 0 H 48 B 1

3-5

Style "GA" Adjustable Bayonet SensorType "L" Fiberglass Leads Shown

Style "GA" Adjustable Bayonet SensorType "B" Braid Protected Leads Shown

Style "GA" Adjustable Bayonet SensorType "A" Armor Protected Leads Shown


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Probe Mounting LengthFractional In. By Letter CodeOptional If Standard 1/2" ProbeFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16

Style GAM Metric Adjustable Bayonet Sensors

The metric adjustable bayonet sensors are offered in sizes suitable formost machines utilizing metric size bayonet fittings. Each sensor inthis series can be quickly adjusted to suit a variety of application and

depth requirements. Fiberglass lead and stainless steel wire braidedlead types feature a ten inch compression spring for cap adjustment.The spiral armor hose provides the cap adjustment feature on the armorhose configurations. Flex resistant stranded leads with fiberglassinsulation are standard on all adjustable bayonet styles and are availablein a range of lead protection styles.

Style CodeGeneral Purpose MetricAdjustable Bayonet

Probe Diameter Code6 - 6 mm Tip & Spring With 12.5 mm ID Double Pin Cap8 - 8 mmTip & Spring With 15 mm ID Double Pin Cap

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - I ron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 WireRT4D - RTD 100 Ohm 4 Wire

Junction Style And Tip ShapeType GD Is Standard For T/CsType RR Is Standard For RTDsCT - Ceramic Fast Response TipGD - Grounded Drill TipUD - Ungrounded Drill TipGR - Grounded Radius TipUR - Ungrounded Radius TipGF - Grounded Flat TipUF - Ungrounded Flat TipEX - Exposed Ungrounded TipRD - RTD Drill PointRR - RTD Radius TipRF - RTD Flat Tip

Probe Mounting LengthIn Whole InchesOptional If LessThan 1 Inch




All adjustable and fixed bayonet sensor styles can be fabricated toyour specifications on a same day shipment basis. To order by producnumber, replace the codes in the product number examples with theappropriate codes detailing your requirements. Additional speciametric style sensors can be manufactured, contact Duratherm fodetails.

Style GAM Sensor Product Number Definition

GAM 8 J GD 0 H 48 B 1

3-6

Style "GAM" Adjustable Bayonet SensorType "L" Fiberglass Leads Shown

Style "GAM" Adjustable Bayonet SensorType "B" Braid Protected Leads Shown

Style "GAM" Adjustable Bayonet SensorType "A" Armor Protected Leads Shown


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Probe Extension LengthFractional In. By Letter Code1 1/4" Extension is StandardFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16

Style GB Fixed Bayonet Sensors

The fixed bayonet sensor configuration provides a positive visualreference as to junction location within the drilled well. Customerspecified variations in lead exit angle and extension length permits ideal

positioning of the leads in relation to surfaces and obstructions.

Style GB Sensor Product Number Definition

GB 3 3 J GD 0 H 3 Z 48 B 1


Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - Iron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 WireRT4D - RTD 100 Ohm 4 Wire


Probe Mounting LengthIn Whole Inches

Lead Exit Code0 - 0 Deg. Exit3 - 45 Deg. Exit6 - 90 Deg. Exit

Style CodeGeneral PurposeFixed Bayonet

Probe Extension LengthIn Whole Inches

Probe Mounting LengthIn Fractional In. By Letter Code

3-7

Style "GB" With Type "0" 0 Deg. Lead ExitType "L" Fiberglass Leads Shown

Style "GB" With Type "3" 45 Deg. Lead ExitType "B" Wire Braid Protected Leads Shown

Style "GB" With Type "6"90 Deg. Lead Exit

Type "A" Armor

Protected Leads Shown




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Style GF Fixed Probe Sensors

Fixed probe sensors are useful in a wide variety of solid, gas and liquidtemperature applications. Probes can be used in drilled holes or directlyimmersed in liquids. Optional lead exit angles allow optimum lead

positioning relative to wire channels and surfaces.

Style GF Sensor Product Number Definition

GF 3 3 J GD 0 H 3 Z 48 B 1






Style CodeGeneral PurposeFixed Probe



3-8

Style "GF" With Type "0" 0 Deg. Lead ExitType "L" Fiberglass Leads Shown

Style "GF" With Type "3" 45 Deg. Lead ExitType "B" Wire Braid Protected Leads Shown

Style "GF" With Type "6"90 Deg. Lead Exit

Type "A" Armor

Protected Leads Shown




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Style GC Compression Mount Sensors

The adjustable compression sensor includes a compression fitting tosecure and seal the probe in place. This mounting can be used withsolids, liquids and gases. Lead exit angle options simplify wire routing.

Lead styles include plain and protected configurations. Standard fittingis 1/8" NPT brass. Please specify if other material or size is required.

Style GC Sensor Product Number Definition

GC B 3 3 J GD 0 H 3 Z 48 B 1

Probe Diameter Code2 - 1/8 Special3 - 3/16 Standard4 - 1/4 Special (Specify Fitting Size)5 - 5/16 Special (Specify Fitting Size)6 - 3/8 Special (Specify Fitting Size)

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - Iron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan Dual

RT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 WireRT4D - RTD 100 Ohm 4 Wire



Lead Exit Code0 - 0 Deg. Exit3 - 45 Deg. Exit

6 - 90 Deg. Exit

Style CodeGeneral PurposeCompression Mount





3-9

Style "GC" With Type "0" 0 Deg. Lead ExitType "L" Fiberglass Leads Shown

Style "GC" With Type "6"90 Deg. Lead Exit

Type "A" ArmorProtected Leads Shown

Style "GC" With Type "3" 45 Deg. Lead ExitType "B" Wire Braid Protected Leads Shown

Fitting Material CodeB - Brass StandardS - Stainless Steel Special


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3-10




Style GH Hex Fitting Mount Sensors

The hex fitting mount sensor includes a permanantly mounted hex fittingto secure the probe and/or secure a head to the sensor. This fitting canbe used with solids, liquids and gases. Lead styles include plain and

protected configurations. The standard hex fitting is 1/8" NPT brass.Please specify if other material or size is required.

Style GH Sensor Product Number Definition

GH B D 1 3 J GD 0 H 3 Z 48 B 1

Probe Diameter Code2 - 1/8 Special3 - 3/16 Standard4 - 1/4 Special (Specify Fitting Size)5 - 5/16 Special (Specify Fitting Size)6 - 3/8 Special (Specify Fitting Size)

Hex Fitting Size

Style CodeGeneral PurposeHex Fitting Mount


Probe Mounting LengthIn Fractional In. By Letter Code Lead Length

Specify In Inches

Lead ProtectionL - Fiberglass LeadsS - Fiberglass SleeveB - S.S. Wire BraidA - S.S. Armor HoseBA - S.S Braid & ArmorK - Kapton LeadsT - Teflon LeadsH1 - Head 1/2" NPT ExitH2 - Head 3/4" NPT Exit

Fitting Mat'l CodeB - Brass StandardS - Stainless Steel




Hex Fitting Type

1 - 1/8 NPT2 - 1/4 NPT3 - 3/8 NPT

4 - 1/2 NPT5 - 3/4 NPT6 - 1" NPT

R - Reverse Single

S - SingleD - Double

Style "GH" With Type "S" SingleHex Fitting And Armor Style Leads

Style "GH" WithType "R" ReverseSingle Hex FittingAnd Head Style

Termination

Style "GH" With Type "D" Double HexFitting And Head Style Termination


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Style GG Grommet Mount Sensors

Style GG Sensor Product Number Definition

GG 2 2 J GC 48 L 1

Style GL Lug Mount Sensors

Style GL Sensor Product Number Definition

Lug style sensors provide simple installation in applications notrequiring the precision of more elaborate sensor configurations. Thesesensors are readily secured to most surfaces with preexisting fasteners.A variety of plain lead and protected lead configurations are available.

Grommet style sensors provide simple installation in applicationsrequiring the fast response and precision of a low mass sensorconfiguration. These sensors are readily secured to most surfaces

with preexisting fasteners. A variety of plain lead and protected leadconfigurations are available.

Style "GL" Lug SensorType "B" Braid Protected Leads Shown

Style "GG" Grommet SensorType "L" Plain Leads Shown

GL 4 2 J GC 48 L 1

Style CodeGeneral PurposeLug Mount

Lug Dimensions2 - #63 - #84 - #10 Standard5 - 1/46 - 3/8

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanRT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 Wire

Lead ProtectionL - Fiberglass LeadsK - Kapton LeadsT - Teflon LeadsS - Fiberglass SleeveB - S.S. Wire BraidA - S.S. Armor Hose

4 - Standard Female Jack & Bracket5 - Standard Plug & Jack With Bracket6 - Miniature Plug & Bracket7 - Miniature Jack & Bracket8 - Miniature Plug & Jack With Bracket9 - 1/4" Female Push On10- 3/16" Female Push On

Junction Style & AttachmentType GC Is StandardGC - Grounded And CrimpedGB - Grounded And Brazed


Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/Constantan

Lead ProtectionL - Fiberglass LeadsK - Kapton LeadsT - Teflon LeadsS - Fiberglass SleeveB - S.S. Wire Braid

Sensor Lead Termination0 - 3" Split And Stripped1 - 3" Split With Spade Lugs2 - 3" Split With Spade Lugs & BXConnector3 - Standard Male Plug & Bracket

3A - Solid Pin Plug & Bracket4 - Standard Female Jack & Bracket5 - Standard Plug & Jack With Bracket6 - Miniature Plug & Bracket7 - Miniature Jack & Bracket8 - Miniature Plug & Jack With Bracket9 - 1/4" Female Push On10- 3/16" Female Push On

Junction Style & AttachmentType GC StandardGC - Grounded And Crimped


Sensor Lead Termination0 - 3" Split And Stripped1 - 3" Split With Spade Lugs2 - 3" Split With Spade Lugs & BX Connector3 - Standard Male Plug & Bracket3A - Solid Pin Plug & Bracket

Grommet Material2 - Brass

Grommet Dimensions2 - #00 .187 I.D .430 O.D.3 - #0 .240 I.D. .545 O.D.4 - #1 .286 I.D. .687 O.D.5 - #2 .362 I.D. .815 O.D.6 - #3 .433 I.D. .970 O.D.

Style CodeGeneral PurposeGrommet Mount

Lug Material2 - Nickel Plated Steel Standard3 - Nickel Plated Copper4 - Monel5 - Nickel

3-11


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3-12

Style GS Shim Mount Sensors

Shim mount sensors are designed for minimum profile and can beinstalled between components for measurement of surfacetemperatures. Shim sensors in dimensions other than those shown

can be manufactured when required.

Style GS Sensor Product Number Definition

GS 3 1 J GB 48 L 1

Style "GS" Shim SensorType "L" Plain Leads Shown

Style GP Pad Mount Sensors

Pad mount sensors are designed for installation between flat machinedcomponents for measurement of surface temperatures. Pad sensorsin dimensions other than those shown can be manufactured whenrequired.

Style GP Sensor Product Number Definition

GP 3 1 J GB 48 L 1

Style "GP" Pad SensorType "B" Braid Protected Leads Shown





Junction Style & AttachmentType GB Is Standard For T/CsGB - Grounded And Brazed


Style CodeGeneral PurposeShim Mount



Junction Style & AttachmentType GB Is StandardGB - Grounded And Brazed



Shim Dimensions2 - A=1/2" B=5/8"3 - A=3/4" B=3/4"4 - A=1" B=1"

Shim Material1 - .008 Thk. Stainless Steel2 - .010 Thk. Stainless Steel3 - .016 Thk. Brass4 - .016 Thk. Copper


Pad Material1 - .010 Thk Stainless Steel2 - .024 Thk. Stainless Steel3 - .024 Thk. Brass4 - .024 Thk. Copper

Pad Dimensions2 - A=1 1/2" B=1/2"

3 - A=3/4" B=3/4"4 - A=1" B=1"

Style CodeGeneral PurposePad Mount

Lead Protection

L - Fiberglass LeadsK - Kapton LeadsT - Teflon LeadsS - Fiberglass Sleeve


14/50


3-13




Style GR Ring Mount Sensors

Ring mount sensors can be quickly and firmly secured to any flat surfacewith an appropriate size bolt. Ring mount sensors are often used inparallel with other types of sensor to create an average temperature

measurement between surface and internal temperatures. Special ringsizes are available if required.

Style GR Sensor Product Number Definition

GR 3 2 J GC 48 L 1

Style "GR" Ring SensorType "B" Braid Protected Leads Shown

Style GH Hose Clamp Sensors

Hose clamp sensors are designed for fast installation on pipes, round

containers and other cylindrical objects. Sizes larger than those shownin the table can be supplied when required. Custom clamps featuringalternate clamp designs, special strap widths and other strap materialsare also available.

Style GH Sensor Product Number Definition

GH 3 J GC 48 L 1

Style "GH" Hose Clamp Sensor

Type "B" Braid Protected Leads Shown

Junction Style & AttachmentType GB StandardGB - Grounded And Brazed


Hose Clamp DimensionsFor Sizes Larger Than ShownUse Nominal Desired ClampDiameter As Diameter Code.

1 - 11/16 " to 1 1/4"2 - 1 1/4" to 2 1/4"3 - 2 1/4" to 3 1/4"4 - 3 1/4" to 4 1/4"5 - 4 1/4" to 5"6 - 5" to 6"

Style CodeGeneral PurposeHose Clamp Mount


Style CodeGeneral PurposeRing Mount

Ring Material2 - Stainless Steel Standard3 - Brass4 - Copper

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - Iron/Constantan DualKD - Chromel/Alumel Dual

Lead ProtectionL - Fiberglass Leads

K - Kapton LeadsT - Teflon LeadsS - Fiberglass SleeveB - S.S. Wire Braid



Junction Style & AttachmentType GB" StandardGB - Grounded And BrazedUC - Ungrounded Special


Ring Dimensions2 - #10 .219 I.D. .312 O.D. .156 Thk.3 - #10 .219 I.D. .312 O.D. .250 Thk.4 - 1/4" .250 I.D. .750 O.D. .125 Thk.5 - 3/8" .406 I.D. .875 O.D. .093 Thk.7 - 1/2" .531 I.D. 1.125 O.D. .125 Thk.


15/50

3-14

Style GN NewburyNozzle Sensors

Style GN Sensor Product Number Definition

GN 6 2 J GR 48 B 0

The style "GN" nozzle sensors are designed as a direct replacementfor the OEM nozzle style thermocouples which are secured in placewith a set screw. The thermocouple is 1/8 inches in diameter and has

a spring supported lead exit.

Style "GN" Newbury Nozzle SensorType "B" Braid Protected Leads Shown

Junction Style & AttachmentType GB StandardGB - Grounded And BrazedUC - Ungrounded And Crimped


Nozzle Thread2 - 1/4 - 28 Standard3 - 1/4 - 204 - 6 mm x 15 - 8 mm x 1

Style CodeGeneral PurposeNon-Immersion Nozzle



Lead ProtectionL - Fiberglass LeadsK - Kapton LeadsT - Teflon LeadsS - Fiberglass SleeveB - S.S. Wire BraidA - S.S. Armor Hose

Style GNN Non-Immersion Nozzle Sensors

The non-immersion nozzle sensors feature an independent rotating

threaded fitting which tightly secures the drill point shaped junctionfitting against the standard angle of a drilled hole. Nozzle threads otherthan those shown can be supplied upon request.

Style GNN Sensor Product Number Definition

GNN 2 J GC 48 L 1

Style "GNN" Non-Immersion Nozzle Sensor

Type "B" Braid Protected Leads Shown



Sensor Lead Termination0 - 3" Split And Stripped Standard1 - 3" Split With Spade Lugs2 - 3" Split With Spade Lugs & BX Connector3 - Standard Male Plug & Bracket3A - Solid Pin Plug & Bracket4 - Standard Female Jack & Bracket


Lead ProtectionL - Fiberglass LeadsB - S.S. Wire Braid Standard

LengthSpecify In Inches

Junction Style & AttachmentGR - Grounded Radius Tip StandardUR - Ungrounded Radius Tip

Sensor Calibration TypeJ - Iron/Constantan StandardK - Chromel/Alumel

Probe Diameter Code

2 - 1/8 Standard

Lead Exit Code6 - 90 Deg. Exit Standard

Style CodeGeneral PurposeNewbury Style Nozzle


16/50


3-15



The immersion style nozzle sensors feature an independent rotatingthreaded fitting which eliminates lead twisting problems during sensorinstallation. Lead exit angles must be factory formed in the fiberglass

insulated construction. Mineral insulated probe styles can be formedby the customer or ordered with the desired lead exit angle.

All nozzle immersion sensor assemblies are rated at 40,000 PSI at 750F.Fiberglass leads are rated at 900F. Terminations and alternate leadtypes are subject to construction material temperature limitations .

Style "GNI" Immersion Nozzle Sensors

Style "GNI"WithType"6" 90 Degree Lead

Exit Shown

Probe Extension LengthIn Fractional In. By Letter Code (Z = 0)


Probe Extension LengthIn Whole Inches1 7/8" Extension is Standard


Lead ProtectionL - Fiberglass LeadsS - Fiberglass SleeveB - S.S. Wire BraidA - S.S. Armor HoseBA - S.S Braid & Armor

Style "GNI"WithType"3" 45 Degree Lead

Exit Shown

Style "GNI" Blank BoltProd. No. GNI-BB

Probe Mounting LengthIn Fractional In. By Letter Code (Z = 0)

Style GNI Immersion Nozzle Sensors

Style GNI Sensor Product Number Definition


Construction CodeF - Fiberglass InsulatedM - Mineral Insulated

Style CodeGeneral PurposeImmersion Nozzle

GNI M 3 2 J GD 0 H 3 Z 0 Z 48 B 1

Tip LengthIn Whole Inches

Tip LengthFractional In. By Letter CodeFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16

B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16

Probe Diameter Code2 - 1/8 Standard2 - 3/16

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelJD - Iron/Constantan DualKD - Chromel/Alumel Dual

RT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 WireRT4D - RTD 100 Ohm 4 Wire

Junction Style And Tip ShapeType GR Is Standard For T/CsType RR Is Standard For RTDsGR - Grounded Radius TipUR - Ungrounded Radius TipRR - RTD Radius Tip

Style "GNI" Type "0"Exit And Type "B"Braid ProtectedLeads Shown


17/50

3-16



Fixed melt bolt sensors feature a probe sensor element with a rotatingmelt bolt. Lead exit angles must be factory formed in the fiberglassinsulated construction. Mineral insulated probe styles can be formed

by the customer or ordered with the desired lead exit angle.

All melt bolt sensor assemblies are rated at 15,000 PSI at 750F.

Style "GMF" Fixed Melt Bolt Sensors


Tip LengthIn Whole Inches

Tip LengthFractional In. By Letter CodeFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16





Probe Mounting LengthIn Fractional In. By Letter Code (Z = 0)

Style GMF Fixed Melt Bolt Sensors




Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelJD - I ron/Constantan DualKD - Chromel/Alumel DualRT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 WireRT4D - RTD 100 Ohm 4 Wire


Style GMF Sensor Product Number Definition

GMF 6 M 3 2 J GR 0 H 3 Z 0 Z 48 B 1

Melt Bolt LengthIn Inches3 - 3 In. 5 - 5 In.4 - 4 In. 6 - 6 In.

Style CodeGeneral PurposeFixed Melt Bolt

Style "GM" Blank BoltProd. No. GM-BB- Lgth.

Style "GMF" Type

"6" Exit With Type"A" Armor ProtectedLeads


Style "GMF" Type "0"Exit With Type "B"Braid ProtectedLeads Shown

Style "GMF" Type"3" Exit With Type"3" Plug Leads.Plug Is MountedTo Probe WhenLead Length Is SetTo 0


18/50


3-17



One time adjustable melt bolt sensors utilize a compression fitting toenable custom adjustment of tip length at installation. This adjustmentfeature simplifies stocking requirements for processors with a variety

of machine sizes and styles requiring assorted tip immersion lengths.Lead exit angles must be factory formed in the fiberglass insulatedconstruction. Mineral insulated probe styles can be formed by thecustomer or ordered with the desired lead exit angle.

All melt bolt sensor assemblies are rated at 15,000 PSI at 750F.

Style "GMA" Adjustable Melt Bolt Sensors





Style GMA One Time Adjustable Melt Bolt Sensors

Style "GM" Blank BoltProd. No. GM-BB- Lgth.

Style "GMA" Type "0"

Exit With Type "B"Braided LeadsShown

Style "GMA" Type"6" Exit With Type"A" Armor ProtectedLeads

Style "GMA" Type"3" Exit With Type"3" Plug Term.Plug Is MountedTo Probe WhenLead Length Is SetTo 0

Probe Mounting LengthIn Fractional In. By Letter Code (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16



Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelJD - Iron/Constantan DualKD - Chromel/Alumel DualRT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 WireRT4D - RTD 100 Ohm 4 Wire




Melt Bolt LengthIn Inches3 - 3 In. 5 - 5 In.4 - 4 In. 6 - 6 In.

Style CodeGeneral PurposeAdjustable Melt Bolt

Style GMA Sensor Product Number Definition

GMA 6 M 3 2 J GR 3 Z 0 Z 48 B 1


19/50

Style GFX Flexible Sensor Extensions

Flexible sensor extensions allow removal of sensors without the needof disturbing system wiring. Lead styles include plain and protectedconfigurations. While many common lead systems are offered as

standard, special flexible extensions can be constructed with anydesired combination of special leads or terminations.

Style GFX Sensor Product Number Definition

GFX J 72 B 3A 3B

Style CodeGeneral PurposeFlexible Sensor Extension

3-18


Style "GFX" Flexible Sensor Extensions

Extension Lead LengthIn Whole Inches


Extension Termination "B"0B - 3" Split And Stripped1B - 3" Split With Spade Lugs2B - 3" Split With Spade Lugs & BX Connector3B - Standard Male Plug & Bracket3BA - Solid Pin Plug & Bracket4B - Standard Female Jack & Bracket5B - Standard Plug & Jack With Bracket6B - Miniature Plug & Bracket7B - Miniature Jack & Bracket8B - Miniature Plug & Jack With Bracket9B - 1/4" Female Push On10B- 3/16" Female Push On

Extension Termination "A"0A - 3" Split And Stripped1A - 3" Split With Spade Lugs2A - 3" Split With Spade Lugs & BX Connector3A - Standard Male Plug & Bracket3AA - Solid Pin Plug & Bracket4A - Standard Female Jack & Bracket5A - Standard Plug & Jack With Bracket6A - Miniature Plug & Bracket7A - Miniature Jack & Bracket8A - Miniature Plug & Jack With Bracket9A - 1/4" Female Push On10A- 3/16" Female Push On

Extension Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/Constantan

JD - I ron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 WireRT3D - RTD 100 Ohm 3 WireRT4D - RTD 100 Ohm 4 Wire

Style "GFX" WithType "A" LeadProtection.ExtensionTermination "A"Type "4A"ExtensionTermination "B"Type "2B"

Style "GFX" WithType "B" LeadProtection.ExtensionTermination "A"Type "3A"ExtensionTermination "B"Type "2B"

Style "GFX" WithType "B" LeadProtection.ExtensionTermination "A"Type "6A"ExtensionTermination "B"Type "3B"


20/50


3-19

"TRUTEMP" Drawn Metal Sheathed Cable Sensors

The "TRUTEMP" drawn cable sensors feature durability, fast response and high

temperature capabilities. Drawn cable sensor constructions combine precision

fabrication techniques with premium quality mineral insulated cable and featurerugged construction in a particularly compact size.

The standard construction consists of an appropriate pair of elements embedded

in compacted ceramic and encased in an appropriate tubular sheath. Theseelements are welded to form a thermocouple junction or attached to RTD sensor

elements. A wide variety of standard and custom fittings can be added to thesensor to simplify installation and application. The lead end of the cable is typically

equipped with connectors or leads to accommodate connection to control system

wiring.

1

Durable Drawn Cable Construction. Ceramic insulated sensor elements are

sheathed in high temperature alloy tubing and drawn to final dimensions. The

resulting sheathed cable construction protects the internal elements from oxidationand corrosion as well as providing protection from mechanical abuse. The highstrength cable construction can be readily formed into most desired configurations

with no damage to the sheath or elements. The cable in its' standard, dead soft,

bright annealed condition can be formed around a mandrel with a minimumdiameter equal to two times the cable diameter.

2

Corrosion Resistant Alloy Sheath.Common sheath materials include 304, 310,

316 series stainless steels and Alloy 600. Other high temperature and corrosion

resistant sheath materials are also available. The mineral insulated, cable stylethermocouple can be manufactured with a sheath of virtually any malleable alloy.

3High Quality Thermocouple Alloys.Available sensor calibrations include a fullselection of common base metal alloys including type J, K, E and T. Noble metalsensor alloys such as type R and S are also available.

4

Precision Welded Sensor Junctions. Available junctions include grounded,

ungrounded and exposed ungrounded styles. Special welding techniques allow

precise control of welded tip dimension and allows subsequent shaping of the tipwhen required.

5

Compact Sensor Configuration.A wide range of cable sensor sizes with diameters

of .020 to .250 inches permits simple installation into restricted access areas of anapplication. Single and multiple element thermocouple configurations are readilymanufactured.

6

Superior Lead Systems.All lead style cable thermocouples feature precision

welded element to lead connections. These connections are housed in a protectivemetal transition fitting filled with an electrical grade potting compound. A full

selection of lead styles and lead restraints provide additional abuse resistance

when required. A wide variety of connectors, spade lugs and other terminationdevices are also available.

5

6

4

3

2

1


21/50

"TRUTEMP" MINERAL INSULATED CABLE SENSORS

3-20

Welding Attachment Procedures

The cable portion of a sensor assembly can be welded or brazedto the application provided that care is taken to avoid melting

through the sheath. In cases where the cable is .040 or smalle

in diameter we recommend the use of a weld sleeve. This sleevecan be factory installed and would consist of a .010 to .015 wal

tube swaged into place on the cable.

Metal Sheathed Cable Sensor Specifications And Application Data

Cable Sheath Materials

Duratherm mineral insulated cable can be fabricated with asheath consisting of virtually any malleable metal. All cablematerial is annealed in a protective atmosphere to provide a

bright and ductile finished product. The table below outlines

the most common cable sheath materials and their maximumrecommended operating temperatures under continuous

exposure to an oxidizing atmosphere.

Custom Sheathed Cable Sensors

Custom sensors with virtually any desired combination ospecial design features can be readily manufactured. Oumodern CNC equipped machine shop ensures in-house contro

of quality and delivery of component parts. Common design

variations such as special fittings, flanges and connectors aresupplied on a routine basis.

Duratherm has produced thousands of sophisticated, specia

purpose sensors and would welcome the opportunity to quote

design and manufacture any custom sensor your applicationrequires.

Junction Configurations

Duratherm offers three basic thermocouple junctions. Exposed

junctions have the best thermal response but bared junction isunprotected. Grounded junctions offer the next best therma

response and the junction is sealed. Ungrounded junctionsfeature slightly lower thermal response than the grounded type

but are sealed and electrically isolate the junction from the

sensor sheath. Grounded and ungrounded junctions of cablesensors .040 and greater in diameter can be provided with

shaped tip configurations to enhance response.

Forming Of Cable Material

The fully annealed, ductile cable portion of any assembly can

be readily formed into any desired configuration. As a genera

rule, the cable can be formed around a mandrel equal to twicethe sheath outside diameter. Note that repeated bending o

mineral insulated cable will require additional annealing of thebend area.

UngroundedRadius Tip

GroundedRadius Tip

UngroundedDrill Tip

GroundedDrill Tip

GroundedFlat Tip

UngroundedFlat Tip

ExposedUngrounded

Standard Junction Styles

Cable Insulation Materials

Standard cable insulation consists of standard or high purity

magnesium oxide powder. Other insulation materials can besupplied when required. Note that cable insulation materials

are normally selected on the basis of high temperature insulationresistance. The ceramic insulation is compacted to near

theoretical density during the manufacturing process, resultingin high heat transfer rates and rapid thermal response.

Calibration Tolerances

All mineral insulated cable sensor materials meet or exceedANSI standards. "TRUTEMP" cable sensor assemblies meet or

exceed the standard tolerances of ANSI Circular MC96.1-1982.

Special tolerances meeting the standards of ANSI MC96.1-1982can also be supplied when required.

Dimensional Tolerances

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mumixaM mumixaM mumixaM mumixaM mumixaMerutarepmeT erutarepmeT erutarepmeT erutarepmeT erutarepmeT

noitamrofnInoitacilppA noitamrofnInoitacilppA noitamrofnInoitacilppA noitamrofnInoitacilppA noitamrofnInoitacilppA

SS403 .F0561

.C009

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rehtodnagnissecorpscitsalp,gnigakcap,gnissecorp.deriuqersiecnatsisernoisorrocerehwseirtsudni

SS613 .F0561

.C009

sselniatscitinetsuafoecnatsisernoisorroctsehgiHdnagnissecorpdoofniyltneuqerftsomdesU.sleets

.seirtsudnilacimehc

SS013 .F0012

.C0511

dnaSS403otroirepusylthgilsecnatsisernoisorroCelitcudsseL.ecnatsisertaehrehgihyllaitnatsbus

.SS403nahtlairetam

006

yollA

.F0512

.C0112

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.ecnatsisernoitadixoerutarepmet

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retemaiDelbaC retemaiDelbaC retemaiDelbaC retemaiDelbaC retemaiDelbaC .nI42=.htgLeborP

930.nahTsseL950.oT040.

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750.-010.390.-850.881-490.005-981.

5000.-100.+100.

100.-200.+100.-300.+

secnareloTdaeLelbixelFdelbmessA secnareloTdaeLelbixelFdelbmessA secnareloTdaeLelbixelFdelbmessA secnareloTdaeLelbixelFdelbmessA secnareloTdaeLelbixelFdelbmessA

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22/50


Style MS Cable Sensor With Stripped And Sealed Termination

Style MS Sensor Product Number Definition

Cable sensors with stripped and sealed terminations are most oftenused as replacement elements for various sensor constructions. Thesesensors can also be user equipped with fittings and connectors suitable

for a wide range of custom thermal control applications.

MS 040 304 J GR 0 H 0 Z

3-21

Style CodeMI Cable ProbeStripped & SealedLead Termination

Strip LengthIn Fractional In.By Letter Code

Style "MS" WithGrounded Junction And

Radius Tip

Style "MS" WithUngrounded Junction

And Radius Tip

Style "MS" WithExposed Ungrounded

Junction

Probe Diameter

.020

.025

.031

.040

.250

.313

.375

.500

.063

.094

.125

.187

Sheath Material Code304 - 304 Stainless Steel310 - 310 Stainless Steel316 - 316 Stainless Steel600 - 600 Alloy

Junction Style And Tip ShapeType GR Is Standard For T/CsType RR Is Standard For RTDsGD - Grounded Drill TipUD - Ungrounded Drill TipGR - Grounded Radius TipUR - Ungrounded Radius TipGF - Grounded Flat TipUF - Ungrounded Flat TipEX - Exposed Ungrounded TipRD - RTD Drill PointRR - RTD Radius TipRF - RTD Flat Tip

Probe Length

In Whole Inches

Probe LengthIn Fractional In. By Letter CodeFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16

Strip LengthIn Whole Inches

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - Iron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)

RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)


23/50

Style MC Cable Sensor With Connector Termination

The style "MC" cable sensors are equipped with attached connectors.A wide selection of standard connectors and mounting methods areoffered. Customer specified connectors and mounting methods not

shown can also be supplied when required.


Style MC Sensor Product Number Definition

MC 040 304 J GR 8 H 1 1

3-22

Style CodeMI Cable ProbeConnector TypeTermination

Style "MC" WithStd. Plug And InsertCompression Fitting

Style "MC" With MiniaturePlug And Insert

Compression Fitting

Style "MC" WithStd. Plug And Bracket

Braze Fitting

Style "MC" With MiniaturePlug And Braze

Insert Fitting

Style "MC" WithStd. Plug And BracketCompression Fitting

Probe Diameter

.020

.025

.031

.040

.250

.313

.375

.500

.063

.094

.125

.187


Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - I ron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)

RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)


Probe LengthIn Whole Inches

Probe LengthIn Fractional In. By Letter CodeFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16

Connector1 - Std. Plug2 - Std. Jack3 - Std. Plug & Jack4 - Miniature Plug5 - Miniature Jack6 - Miniature Plug & Jack

Mounting1 - Insert Braze Fitting2 - Braze Bracket3 - Insert Compression Fitting4 - Bracket Compression Fitting


24/50


Style MW Cable Sensor With Wafer Termination

The wafer termination of the style "MW" cable sensor is most useful inapplications where the termination area is not exposed to contaminants.This termination style can be used on all cable sensor diameters but is

most practical for probes .125 diameter and larger.

Style MW Sensor Product Number Definition

3-23

Style CodeMI Cable ProbeWafer TypeTermination

MW 040 304 J GR 6 Z 1 1 S4

Style "MW" WithBrazed NPT Fitting

Probe Diameter

.063

.094

.125

.187

.020

.025

.031

.040

.250

.313

.375

.500


Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - Iron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)


Probe Mounting Length

In Whole Inches

Probe Mounting LengthIn Fractional In. By Letter CodeFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16

Wafer Type And Specifications1 - Ceramic (Steatite)1000 F2 - Nylon Thermoplastic 350 F.3 - Ryton Thermoplastic 500 F.

Fitting MaterialB1 - BrassS1 - Carbon SteelS4 - 304 SSS6 - 316 SS

Attachment And Fitting1 - Brazed To Flange2 - 1/8" NPT Compression3 - 1/2" NPT Compression

4 - Brazed To 1/8" NPT Single5 - Brazed To 1/2" NPT Single6 - Brazed To 3/4" NPT Single7 - Brazed To 1" NPT Single

Style "MW" With BrazedFlange Fitting

Style "MW" WithCompression Fitting


25/50

Style MH Cable Sensor With Head Termination

The head style cable termination features an internal terminal block,allowing rapid connection to a variety of lead systems. A wide selectionof standard fittings ensures compatibility with all common applications.

Custom cable sensors requiring formed cable configurations,nonstandard heads or special fittings are readily available.

Style MH Sensor Product Number Definition


3-24

MH A 040 304 J GR 8 H 1 S4 1

Style CodeMI Cable ProbeHead Termination

Probe Diameter

.020

.025

.031

.040

.250

.313

.375

.500

.063

.094

.125

.187


Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - I ron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan Dual

RT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125 )RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)



Probe Mounting LengthIn Fractional In. By Letter CodeFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16

Fitting Size And Style1 - 1/8" NPT Single2 - 1/2" NPT Single3 - 3/4" NPT Single4 - 1" NPT Single

Head OpeningConduit Thread1 - 1/2" NPT2 - 3/4" NPT

Fitting MaterialB1 - BrassS1 - Carbon SteelS4 - 304 SSS6 - 316 SS

9 - 1/8" NPT Compression10 - 1/2" NPT Compression

5 - 1/8" NPT Double6 - 1/2" NPT Double7 - 3/4" NPT Double8 - 1" NPT Double

Style "MH" With DoubleNPT Fitting

Style "MH" WithCompression Fitting

Style "MH" With SingleNPT Fitting

Head Material CodeA - AluminumI - IronN - Nylon


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Style MM Cable Sensor With Metal Transitioned Lead Termination

Cable sensors with metal transitioned leads are particularly versatile.Sensors can be used "as is" or equipped with fittings and connectorssuitable for use in specific customer applications. Lead options include

a variety of plain and protected leads with assorted terminations.

Style MM Sensor Product Number Definition

MM A 125 J GD 4 H 48 B 1

3-25

Transition StyleA - .375 DiameterB - .312 Diameter

Probe Diameter

.020

.025

.031

.040

.250

.313

.375

.500

.063

.094

.125

.187

Style CodeMI Cable ProbeMetal TransitionedLead Termination

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - Iron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)



Sensor Lead Termination0 - 3" Split And Stripped1 - 3" Split With Spade Lugs2 - 3" Split With Spade Lugs & BXConnector3 - Standard Male Plug & Bracket4 - Standard Female Jack & Bracket



Fractional In. By Letter Code1 1/4" Extension is StandardFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16


Lead ProtectionL - Fiberglass LeadsK - Kapton LeadsT - Teflon LeadsS - Fiberglass SleeveB - S.S. Wire BraidA - S.S. Armor HoseBA - S.S Braid & Armor

Style "MM" With Style"A" Transition And

Armor Fitting

Style "MM" With

Style "B" TransitionAnd Strain Relief

Spring

Style "MM" WithStyle "B" TransitionAnd Armor Fitting

Style "MM" With Style"A" Transition And

Strain Relief Spring


27/50


Style MT Cable Sensor With Thermoset Molded Transition Lead Termination

3-26

Cable sensors with thermoset molded lead transitions provide functionssimilar to the metal transitioned style "MM" but offer additional moistureresistance. Thermoset molded transitions are rated at 800F.

continuous. Lead options include a variety of plain and protected leadswith assorted terminations.

Style MT Sensor Product Number Definition

Transition StyleA - .375 DiameterB - .312 Diameter

Probe Diameter

.020

.025

.031

.040

.250

.313

.375

.500

.063

.094

.125

.187

Style CodeMI Cable ProbeMetal TransitionedLead Termination

Sensor Calibration TypeJ - Iron/ConstantanK - Chromel/AlumelT - Copper/ConstantanE - Chromel/ConstantanJD - I ron/Constantan DualKD - Chromel/Alumel DualTD - Copper/Constantan DualED - Chromel/Constantan DualRT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)



Sensor Lead Termination0 - 3" Split And Stripped1 - 3" Split With Spade Lugs2 - 3" Split With Spade Lugs & BXConnector3 - Standard Male Plug & Bracket3A - Solid Pin Plug & Bracket4 - Std. Female Jack & Bracket



Fractional In. By Letter Code1 1/4" Extension is StandardFractional Letter Codes (Z = 0)A = 1/16 F = 3/8 K = 11/16B = 1/8 G = 7/16 L = 3/4C = 3/16 H = 1/2 M = 13/16D = 1/4 I = 9/16 N = 7/8E = 5/16 J = 5/8 O = 15/16


Lead ProtectionL - Fiberglass LeadsK - Kapton LeadsT - Teflon LeadsS - Fiberglass SleeveB - S.S. Wire BraidA - S.S. Armor HoseBA - S.S Braid & Armor

Style "MT" With Style"A" Transition And

Armor Fitting

Style "MT" With

Style "B" TransitionAnd Strain Relief

Spring

Style "MT" WithStyle "B" TransitionAnd Armor Fitting

Style "MT" With Style"A" Transition And

Strain Relief Spring

MT A 125 J GD 4 H 48 B 1


28/50


Style MMID Miniature Industrial Duty Thermocouples

Sensor accuracy and reliability are essential to precise temperaturecontrol of multicomponent industrial processing systems. Our StyleMMID mineral insulated thermocouple with a medium temperature

range transition is the economical choice for these demandingapplications. These quality thermocouples provide optimumperformance in process systems where the lead transition is notexposed to temperatures in excess of its 550F. rat ing.

All alloys used in the cable and leads meet or exceed the ANSIspecifications for thermocouple grade wire. The standard Tefloninsulated lead system features color coded Teflon insulation over eachstranded wire and a protective wrapped and fused Teflon outer coverover the wire pair for additional abuse resistance. The precision weldedelement and lead connections are epoxy encapsulated into a durablestainless steel transition fitting to form a strong, secure and sealedlead connection system.

The thermocouple probe exits the transition through a one inch lengthof Teflon sleeve which provides a strain relief function that further

protects the cable when bends are made in the transition area. Thestandard epoxy secured lead exit is extremely durable and can bereinforced with integral crimp when additional strength is desired.

Most standard configurations of this high performance thermocouplefeature cable diameters in the range of .020 to .125 inches and includea grounded junction configuration in a type J calibration. Common

options include ungrounded junctions and type K, type T and typeE calibration. Additional special calibrations are also available .

The standard transition fitting with epoxy encapsulation and teflon leads

is limited to a maximum operating temperature of 550F. The 1650F.rated probe portion of the thermocouple should be specified with alength sufficient to clear the transition and leads from areas of intenseheat. If the transition fitting and leads must be located in areas which

could approach the 550F. limit, consider the use of alternate

thermocouple assembly, such as the Style MHID with its 800F.transition. All lead styles are designed to accommodate a variety oflead protection systems including stainless steel wire braid and stainlesssteel armor hose.

These thermocouples can be readily installed into small diameterthermowells, drilled holes or grooves. When required, tabs and otherfastening devices can be induction brazed to the cable to simplify theirattachment to the component surfaces.

3-27


29/50

Style MMID Miniature Industrial Duty Thermocouples

Features And Configurations

Standard transition dimensions and lead gauges for the most common

thermocouple probe diameters are detailed in the table below. Werecommend the use of the transitions and leads noted as standardwhenever possible, but do offer optional transition sizes and leadgauges to accommodate those applications where tooling spacelimitations or lead requirements dictate their use.

Design options include special calibrations, ungrounded and exposedjunctions and a selection of lead protection systems and terminationstyles. A completed selection of fittings and tabs are available to securesingle or multiple thermocouples to the desired component.


Standard versions of these industrial duty thermocouple assemblies

include type J calibration, 304 series stainless steel sheathed minerainsulated cable and a grounded junction configuration. Stock leadsystems include duplex Teflon insulated thermocouple grade wire.

The most popular thermocouples are stocked as complete assembliesminus the junction and include 14" probe length with 48" and 72" leadsThese assemblies, designated Stock in the table below, can be cuand junctioned to customer specifications for same day shipment. Toorder by product number, replace the codes in the product numbeexample below with your desired specifications.

The product code example shown above defines a Style MMIDthermocouple with a probe diameter of .025 inches in a type Jcalibration with grounded junction and 10 inch probe length. A stocktransition diameter was selected. A 48 inch lead length was specifiedin the standard Teflon insulated construction.

The standard lead termination for the Style MMID thermocouplefeatures 2 inch split leads with 1/2 inch stripped ends. Alternatetermination requirements must be noted on your order. If fasteningdevices or fittings are required please provide details or contact ouengineering department for assistance.


Lead Type

T - TeflonK - KaptonF - Fiberglass

Lead Length

SpecifyDesiredLengthIn Inches

Style Code

Miniature MediumTemperatureIndustrial DutyThermocouple

Probe Dia.

Select FromDimensionalChart ShownAbove

Probe Length

SpecifyDesiredLengthIn Inches

Junction

G - GroundedU - UngroundedE - Exposed

Calibration

Type JType KType TType E

Style MMID Thermocouple Product Number Definition

MMID 025 J G 10 S 48 T

Transition Code

Select FromDimensionalChart ShownAbove

3-28

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sA

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elbaliavA

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"020. "521. O "00.1 eguaG62# noitpO "040. "741. O "000.1 eguaG42# noitpO

"020. "561. S "00.1 eguaG42# kcotS "040. "561. S "521.1 eguaG42# kcotS

"520. "521. O "00.1 eguaG62# noitpO "260. "741. O "000.1 eguaG42# noitpO


"130. "521. O "00.1 eguaG62# noitpO "390. "781. S "521.1 eguaG02# kcotS



30/50


Sensor accuracy and reliability are essential to the precise control oftemperatures in multicomponent industrial processing systems. Ourmineral insulated Style MHID thermocouple with its high temperature

lead transition has performed consistently in the most demanding ofapplications. These high quality thermocouples are manufactured tostringent specifications and have gained a reputation for unsurpassedperformance and reliability.

All alloys used in the cable and leads meet or exceed the ANSIspecifications for thermocouple grade wire. The standard Kaptoninsulated lead system features color coded Kapton insulation over eachstranded wire and a protective wrapped and fused Kapton outer coverover the wire pair for additional abuse resistance. The precision weldedelement and lead connections are encapsulated in a high temperatureelectrical cement and housed within a miniature stainless steel transitionfitting for maximum durability.

The stainless steel sheathed cable portion of the thermocouple isinduction brazed to the transition for maximum strength. The lead exit

area is further reinforced by means of an integral crimp at the lead endof the transition which secures a protective sleeve and the Kaptoninsulated lead wire tightly to the transition assembly.

Most standard configurations of this high performance thermocouplefeature cable diameters in the range of .020 to .125 inches and includea grounded junction configuration in a type J calibration. Common

options include ungrounded junctions and type K, type T and typeE calibration. Additional special calibrations are also available .

The standard transition fitting with electrical cement encapsulation andKapton leads is limited to a maximum operating temperature of 800F.If the area in the tool where the transition fitting and leads are located issubject to temperatures greater than this 800F. limit, special leadmaterials can be supplied to further raise operating temperaturecapabilities. While not as resistant to abrasion as Kapton insulated leads,fiberglass insulated leads increase the maximum operatingtemperatures to 900F. continuous. All lead styles are designed toaccommodate a variety of lead protection systems including stainlesssteel wire braid and stainless steel armor hose.

These thermocouples can be readily installed into small diameterthermowells, drilled holes or grooves. When required, tabs and other

fastening devices can be induction brazed to the cable to simplify theirattachment to the component surfaces.

Style MHID Miniature Industrial Duty Thermocouples

3-29


31/50

Features And Configurations

Standard transition dimensions and lead gauges for the most common

thermocouple probe diameters are detailed in the table below. Werecommend the use of the transitions and leads noted as standardwhenever possible, but do offer optional transition sizes and leadgauges to accommodate those applications where tooling spacelimitations or lead requirements dictate their use.

Design options include special calibrations, ungrounded and exposedjunctions and a selection of lead protection systems and terminationstyles. A completed selection of fittings and tabs are available to securesingle or multiple thermocouples to the desired component.


Standard versions of these industrial duty thermocouple assemblies

include type J calibration, 304 series stainless steel sheathed minerainsulated cable and a grounded junction configuration. Stock leadsystems include duplex Kapton insulated thermocouple grade wire.

The most popular thermocouples are stocked as complete assembliesminus the junction and include 14" probe length with 48" and 72" leadsThese assemblies, designated Stock in the table below, can b

termopares (catalogo completo) (2)

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