romi discovery 760 4 eixos

7/28/2019 ROMI Discovery 760 4 Eixos

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*************************************************************************** Machine independant Code Generator include file** Filename: mill-initialise.cgi* Author: RHA* Date: 11 November 2005** New file for adaptive milling templates derived from earlier multiplane template **************************************************************************** Change History* Version 10.5* FIRST ISSUE* 20/02/06 RHA DEV00016344 Implement IJK vector for 5 axis cycle* 27/02/06 RHA DEV00016236 Spindle control fixes* 10/03/06 RHA DEV00016621 Add TNC movement code token* 16/03/06 RHA DEV00016660 Change to IF tokens for TNC Datum Shifting* Version 10.75* 11/05/06 RHA DEV00017093 Variables in user tokens USER11 onwards* 16/05/06 RHA DEV00017213 Correct index handling for no rotation cases* Version 11.0* 01/08/06 RHA DEV00017818 Hole cycle clearance and level options IF token* 01/08/06 RHA DEV00017490 Make spindle start warning optional* 04/08/06 RHA DEV00017771 Number of turns token for ISO

* Version 11.5* 20/09/06 RHA DEV00017909 Expand trace options* 26/10/06 RHA DEV00018471 HPCC improvements* 24/11/06 RHA DEV00017338 Move CPLNAME to a template variable* 08/01/07 RHA DEV00018930 Make ZSAFE value available as a token for hole cycles* Version 11.75* 30/04/07 RHA DEV00019883 Tokens etc for Euler angles in Index output* 14/05/07 RHA DEV00019985 Tokens for XINC etc., improve XABSORIGIN Description* 21/05/07 RHA DEV00020096 Implement Maintain Index Option at ToolChange* 24/05/07 RHA DEV00019981 Orthogonal plane cycle controls* Version 12.00* 10/08/07 RHA DEV00020285 Add new ISO Datum Shift Tokens* 25/09/07 RHA DEV00021119 Add setvars and tokens for pivot mode control

* 27/09/07 RHA DEV00021119 Give pivot code its own format entry* Version 12.25* 18/10/07 RHA DEV00021382 Correct use of #TMP - #COMPTEMP* 04/12/07 RHA DEV00021534 Enable longhand tapping* Version 12.50* 17/01/08 RHA DEV00022021 Incremental option for Z Clear* 18/01/08 RHA DEV00021841, DEV00021908 New optional warnings* 22/01/08 RHA DEV00022142 Clearance options applied to all clearance tokens* 19/03/08 RHA DEV00022891 Allow concecutive coincident indexes to CPL*********************************************************************************************************************************************************************************************************************************

* SPLINE OUTPUT***************************************************************************** NC Output control for PCIs (ECS2700)* Block Numbering* G (preparatory) codes* Circular Interpolation* Spindle / Gears* General Coordinate Systems* Rapid Traverse


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* Euler angles for Workplane************************************************************ M-Functions (Used to create default Code Constructor)************************************************************************************************************************************** Machine independant Code Generator include file** Filename: mill-iso-mach-mm.cgi* Author: RHA* Date: 11 November 2005** New file for adaptive milling templates derived from earlier multiplane template **************************************************************************** Change History* Version 10.5* FIRST ISSUE* 16/12/05 RHA DEV00015566 Spline output enabled* 20/02/06 RHA DEV00016344 New MM line switch for 5 axis IJK* 02/03/06 RHA DEV00016506 Change default Home and Tool Change locations* 07/03/06 RHA DEV00015555 High Speed mode tolerance* Version 11.0* 18/07/06 RHA DEV00017692 Tidy Code Generator options in hole macros* 28/07/06 RHA DEV00017797 New MM and MT line switches

* 07/08/06 RHA DEV00012241 Add High speed and coolant controls to Tool Change** 08/08/06 RHA DEV00017341 Correct Tool Length Offset setting* 13/09/06 RHA DEV00018145 Correct High Speed Mode Q var macro setting* Version 12.00* 03/04/07 RHA DEV00020278 Allow Macro15 access to USERVAR2* Version 12.50* 06/02/08 RHA DEV00022190 Set default helical interpolation* 19/03/08 RHA DEV00022891 Allow concecutive coincident indexes to CPL************************************************************************************************************************* Setting up spindle defaults*********************************************** Code Generator Options

* Tapping Modifiers* Longhand^No^Yes* CRC Register* Work Datum Override* Tap Cycle Type^Floating^Rigid* Tap CycleTap Cycle^Right Hand^Left Hand*Chord Enter chord length for arc splitting*Full Canned Cycle* High speed tolerance* High Speed ModeÔffÔn* CoolantÔff^Flood^Mist* Tool Length Offset*

******************************************************************************************************* Gcodes 20

30 35 40 45* Mcodes**************************************************************************** Machine independant Code Generator include file** Filename: mill-default-kt.cgi


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* Author: RHA* Date: 11 November 2005** New file for adaptive milling templates*************************************************************************** Change History* Version 10.5* FIRST ISSUE* 13/03/06 RHA DEV00016683 Alter horizontal machine width* Version 11.75* 23/04/07 RHA Change gantry default size*************************************************************************** Base=Height, Width, Length, Thickness* Mount=Length,Width,Height would be used in case of trunnion table*lower mount would be used as the default mount*side mount is for machines with a vertical mount*saddle mount is for machines with a saddle* Table=Length, Width, Height, Lead, Angle, Radius* the line below is used for table in case of horizontal machines with B primaryaxis* Head=Type,Length, Width, Height,Lead, Angle,Protrusion Length,Protrusion Width,Protrusion Ht,SpindleLocation* Head=Type,Length, Width, Height,Protrusion Length,Protrusion Width,ProtrusionHt

* KTTILTTABLE Length, Width, Height, Lead, Angle, Radius* cylinder KTROTUNIT Length, Radius* KTSADDLE Length, Radius,thickness,width,height* KT Chuck Type, Length,Diameter,Bore,JawLength,JawHeight,JawWidth,Protrusion,NoJaws,NoSteps*KT ATC - Length Width Depth Lead Angle Diameter Protrusion**************************************************************************** Machine independant Code Generator include file** Filename: mill-iso.cgi* Author: RHA* Date: 11 November 2005

** New file for adaptive milling templates derived from earlier multiplane template **************************************************************************** Change History* Version 10.5* FIRST ISSUE* 16/12/05 RHA DEV00015647 Add R in XY Only Option* 31/01/06 RHA DEV00012212 Align code constructor trace text* 06/02/06 RHA DEV00007742 Single helix option for Thread Mill* 10/02/06 RHA DEV00016236 Spindle control fixes* 14/02/06 RHA DEV00016311 Change index defaults* 15/02/06 RHA DEV00016297 Incremental datum shift

* 20/02/06 RHA DEV00016344 Implement IJK vector for 5 axis cycle* 24/02/06 RHA DEV00016420 Dwell token in peck drill codecon* 27/02/06 RHA DEV00016236 Spindle control fixes* 28/02/06 RHA DEV00016369 Fix Convert rapid to feed* 01/03/06 RHA DEV00016487 Set modality of inex direction M code* 02/03/06 RHA DEV00016511 G54 default format to be 2.2* 07/03/06 RHA DEV00015555 High Speed mode tolerance, Reposition ZMOVE in Rapidcodecon* 07/03/06 RHA DEV00014230 Rotation axes range correction* 14/03/06 RHA DEV00016367 Spindle control - add spindir to rapid codecon


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* 15/03/06 RHA DEV00015533 Add format table entries for toolstore tokens* 15/03/06 RHA DEV00015655 Add GEARMCODE token to hole cycles* 21/03/06 RHA DEV00007321 Correct Datum setting - limits* Version 10.75* 12/04/06 RHA DEV00010822 Designate logical tokens by colour* 12/04/06 RHA DEV00016781 Document use of UARRAY1 in template* 12/04/06 RHA DEV00016809 Colour code tokens* 20/04/06 RHA DEV00016925 Add PLANEGCODE to Rapid After ToolChange* 22/05/06 RHA DEV00017232 Add FEEDMODEGCODE for Inverse Time Feeds* Version 11.0* 25/07/06 RHA DEV00016799 Remove force output in Rapid After ToolChange* 26/07/06 RHA DEV00017767 Correct g98g99 terminology - all amachines* 01/08/06 RHA DEV00017818 Hole cycle clearance and level options* 01/08/06 RHA DEV00017490 Make spindle start warning optional* 03/08/06 RHA DEV00017814 Add WORKGCODE token to Rapid Home & Rapid TC* 04/08/06 RHA DEV00017771 Number of turns token for ISO* 24/08/06 RHA DEV00017771 Suppress P0 in helix* Version 11.5* 20/09/06 RHA DEV00017909 Expand trace options* 26/10/06 RHA DEV00018471 HPCC improvements* 03/11/06 RHA DEV00018471 ToolChange HPCC call should only be via a token* 21/12/06 RHA DEV00018873 Call 5 axis off at end if still active* 04/01/07 RHA DEV00018873 5 Axis cancel, correct for 3 axis machines* 08/01/07 RHA DEV00018930 Make ZSAFE value available as a token for hole cycles

* 07/02/07 RHA DEV00018471 Correct Highspeed output in CORE TC* 07/02/07 RHA DEV00018873 try again* Version 11.75* 30/04/07 RHA DEV00019883 Tokens etc for Euler angles in Index output* 14/05/07 RHA DEV00019985 Tokens for XINC etc.* 24/05/07 RHA DEV00019981 Orthogonal plane cycle controls* 29/05/07 RHA DEV00019981 Force longhand holes in mc coords* Version 12.00* 09/08/07 RHA DEV00020648 Implement pitch suppression in ISO mill* 10/08/07 RHA DEV00020285 Add new ISO Datum Shift Tokens* 25/09/07 RHA DEV00021119 Add setvars and tokens for pivot mode control* 27/09/07 RHA DEV00021119 Give pivot code its own format entry* Version 12.25

* 03/12/07 RHA DEV00021534 Enable longhand tapping* Version 12.50* 17/01/08 RHA DEV00022021 Incremental option for Z Clear* 04/02/08 RHA DEV00016982 Make tool user tokens available in tool set up* 18/02/08 RHA DEV00022063 Fix single helix and tidy call structure*************************************************************************** ************************** * Template Notes Area ** ************************** Notes must be defined outside of all procedures using the following syntax* Text is displayed in the machine NOTES area of the CGD* Length limit

*

** ************************************************************** * Template Dependant Language extensions for Code Wizard ** *************************************************************************************************************** Tab Name : General G-Codes*************************************************


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************************************************** Tab Name : Hole Cycle G-Codes*************************************************************************************************** Tab Name : Datum G-Codes************************************************** Setvar^DATA1(25)^54^Datum G-Codes^REAL^Work Coord System 1* Setvar^DATA1(26)^55^Datum G-Codes^REAL^Work Coord System 2* Setvar^DATA1(27)^56^Datum G-Codes^REAL^Work Coord System 3* Setvar^DATA1(28)^57^Datum G-Codes^REAL^Work Coord System 4* Setvar^DATA1(29)^58^Datum G-Codes^REAL^Work Coord System 5* Setvar^DATA1(30)^59^Datum G-Codes^REAL^Work Coord System 6********************************************* Tab Name : M-Codes************************************************************************************************ Tab Name : Coolant Control*************************************************************************************************** Tab Name : New Datum Setting**************************************************************************************************

* Tab Name : NC File General ******************************************************************************************************************* Tab Name : Setup Sheet****************************************************************************************************************** Tab Name : Block Numbers*************************************************************************************************** Tab Name : Rapid Traverse************************************************** Setvar^#RAPIDFEEDRATE^5000^Rapid Traverse^REAL^Highfeed (units/min.)*************************************************

* Tab Name : Circular Interpolation*************************************************************************************************** Tab Name : Cutter Compensation*************************************************************************************************** Tab Name : Hole Cycles************************************************** Setvar^#ORTHCYCLES^0^Hole Cycles^YESNO^Allow Canned Cycle On Orthogonal Planes************************************************** Tab Name : Thread Mill Cycle************************************************** Setvar^#ORTHMILLCYCLES^0^Thread Mill Cycle^YESNO^Allow Canned Cycle On Orthogo

nal Planes************************************************** Tab Name : Subroutines*************************************************************************************************** Tab Name : Tool Change************************************************************************************************************* Tab Name : Multi-plane / Rotary Milling***********************************************************


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* Setvar^#AXISTYPE1^2^First Rotary Axis^LIST^Axis Mounted In^1^Head^Table************************************************************ Workplane definition*********************************************************************************************************************** Tab Name : 4-5 Axis Machining****************************************************************************************************************************************************** Modal Variables***************************************************************** Tab Name : Debug********************************************************************************************************************************* G Code 5 Axis** ****************************************** * Tab Name : Program Start ** ******************************************* Note ! Cannot be a procedure because %SUBROUTINE must be defined in theSTART or END macros** Rotary Axes set to zero for start of program

*$DEBUG=Y****************************************************************************************************************** Note ! Cannot be a procedure because %SUBROUTINE must be defined in theSTART or END macros* ************************************************** Code constructors* ************************************************** ************************************************** * Tab Name : Set-Up / Tooling Sheet ** ***************************************************

** Setup sheet header if requested (not in loop)** Remove duplicate tools from Tool Sheet** Setup sheet trailer if requested (not in loop)*** ************************************************** * Tab Name : Set Tooling Data** **************************************************

** ****************************************** * Tab Name : Rapid Move ** ******************************************* Output speed block ?** ********************************************** * Tab Name : Linear Interpolation ** *********************************************


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** Output speed block ?** ************************************************** * Tab Name : Circular Interpolation ** *************************************************** 2D only, blank unwanted values* Output speed block ?* Enables control of multi-helix block for TNC* Call to get number of turns* Output speed block ?* Suppress number of turns if 0** ****************************************** * Tab Name : Dwell ** ******************************************** ****************************************** * Tab Name : Cutter Compensation ** *******************************************

** ************************************************** * Tab Name : Cancel Cutter Compensation ** **************************************************** ************************************************** * Tab Name : Drill Cycle** **************************************************** Output speed block ?

** ************************************************** * Tab Name : Counterbore Cycle** **************************************************** Output speed block ?** ************************************************** * Tab Name : Peck Drill Cycle** *************************************************

*** Output speed block ?** ************************************************** * Tab Name : Tapping Cycle** ***************************************************


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* Rigid or floating* Output speed block ?* Output speed block ?** ************************************************** * Tab Name : Ream / Bore Cycle** **************************************************** Output speed block ?** ************************************************** * Tab Name : Bore Cycle** **************************************************** Output speed block ?** ************************************************** * Tab Name : Chipbreak Cycle** *************************************************

*** Output speed block ?** ************************************************** * Tab Name : Thread Mill Cycles ** **************************************************** Call to get number of turns* Output speed block ?** *************************************************

* * Tab Name : Hole Cycle Points** **************************************************** Output speed block ?** ************************************************** * Tab Name : Cancel Canned Cycle** ***************************************************

** ****************************************** * Tab Name : First Toolchange ** ******************************************* Output speed block ?** ****************************************** * Tab Name : General Toolchange ** *****************************************


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** Output speed block ?** ****************************************** * Tab Name : Last Toolchange ** ******************************************* Output speed block ?** ****************************************** * Tab Name : Core Toolchange ** ******************************************** ****************************************** * Tab Name : Spindle ** ******************************************** ****************************************** * Tab Name : Program Stop ** *******************************************

* ****************************************** * Tab Name : Coolant ** ******************************************** ****************************************** * Tab Name : Exact Stop ** ******************************************** ****************************************** * Tab Name : Feed / min / rev ** *****************************************

*** ****************************************** * Tab Name : Comment ** ******************************************** ****************************************** * Tab Name : Insert NC Code ** ******************************************** *****************************************************

* * Tab Name : Re-Select Tool Length Offset ** ******************************************************** ****************************************************** * Tab Name : High Speed M/c - ON** *******************************************************


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* ****************************************************** * Tab Name : High Speed M/c - OFF** ******************************************************** ************************************************** * Tab Name : Warnings** **************************************************** ****************************************** * Tab Name : Rapid To Toolchange ** ******************************************* Output speed block ?** ********************************************** * Tab Name : Rapid After Toolchange ** *********************************************** Output speed block ?*

* ****************************************** * Tab Name : Rapid To Home ** ******************************************* Output speed block ?*** ************************************************** * Tab Name : Set Work Datums** ***************************************************

** ************************************************** * Tab Name : Select Work Datums** **************************************************** Datum Shift- no rotary motion* Called from Datum Shift and Index Pallet commands for Absolute Datum setting* Index Pallet with Rotary output via Index Pallet Code Constructor.*** Datum Shift- no rotary motion

* Called from Datum Shift and Index Pallet commands for Incremental Datum setting* Index Pallet with Rotary output via Index Pallet Code Constructor.*** ************************************************** * Tab Name : Subroutine Start** **************************************************


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** ************************************************** * Tab Name : Subroutine Call** **************************************************** ************************************************** * Tab Name : Subroutine End** *************************************************** ************************************************** * Tab Name : Translate** ***************************************************** ************************************************** * Tab Name : Spline Parameter** **************************************************

* Following code constructors for MPL support only** ************************************************** * Tab Name : 5 axis mode ** **************************************************** ************************************************** * Tab Name : Index Table ** **************************************************** *************************************************

* * Tab Name : Index Head ** *************************************************** Sequence DefinitionÎndex Head^-1^Multi-Axis (Rotary)* Use Tokens^DELETE^BLKNUM^PRESETGCODE^WORKGCODE^XABSORIGIN^YABSORIGIN^ZABSORIGIN^CPLNAME* Use Tokens^REAR_ANGLE^FRONT_ANGLE^WORKREGISTER^ROTATE CLW/CCLW^T-CLAMP-ON^T-CLAMP-OFF* Use TokensÛSER-STRINGÛSER-STRING-1ÛSER-STRING-2ÛSER-STRING-3ÛSER-STRING-4ÛSER-STRING-5* Use TokensÛSER-1ÛSER-2ÛSER-3ÛSER-4ÛSER-5ÛSER-6ÛSER-7ÛSER-8ÛSER-9ÛSER-10* Use TokensÛSER-11ÛSER-12ÛSER-13ÛSER-14ÛSER-15ÛSER-16ÛSER-17ÛSER-18ÛSE

R-19ÛSER-20* Default Sequence^[DELETE]^[BLKNUM]^[T-CLAMP-OFF]* ENDIF* IF TEMPLATE=4AXMILL* Default Sequence^[DELETE]^[BLKNUM]^[WORKGCODE]^[REAR_ANGLE]^(^[CPLNAME]^)* ENDIF* IF TEMPLATE=MPLMILL^5AXMILL* Default Sequence^[DELETE]^[BLKNUM]^[WORKGCODE]^[REAR_ANGLE]^[FRONT_ANGLE]^(^[CPLNAME]^)* ENDIF


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* IF TEMPLATE=MPLMILL^4AXMILL^5AXMILL* Default Sequence^[DELETE]^[BLKNUM]^[T-CLAMP-ON]** ************************************************** * Tab Name : Select Rotary / Planar Mode ** *************************************************** ************************************************** * Tab Name : Reset Rotary Datum** *************************************************** ************************************************** * Tab Name : Wrap Height** *************************************************** Dummy procedures*** Format table* Note token numbers 0-14 should not be changed* 10 is null output for initialisation of variables.* FT_SECONDARYROT2, A,3,2,640,4,2,640, 50 Head - Secondary Setting*************************************************************************** Machine independant Code Generator include file

** Filename: Whiteboard.cgi* Author: RHA* Date: 09 December 2005** New file for all adaptive template*************************************************************************** Change History* Version 10.5* FIRST ISSUE* 14/02/05 RHA DEV00016309 Fix long lines for codecon.txt* Version 12.5* 19/02/08 RHA DEV00022469 Add note prohibiting duplicate macros and procedures

*************************************************************************** ****************************************** * Tab Name : Hackers Corner ** ********************************************************************************************************************* Machine independant Code Generator include file** Filename: mill-iso-macros.cgi* Author: RHA* Date: 11 November 2005** New file for adaptive milling templates derived from earlier multiplane templa

te **************************************************************************** Change History* Version 10.5* FIRST ISSUE* 06/02/06 RHA DEV00007742 Single helix option for Thread Mill* 28/02/06 RHA DEV00016465 Remove macro 101 - old spindle control* 03/03/06 RHA DEV00016525 Correct longhand drill output* 07/03/06 RHA DEV00015555 High Speed mode tolerance* 08/03/06 RHA DEV00016567 Use system var for work datum name override


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* Version 11.0* 18/07/06 RHA DEV00017692 Tidy Code Generator options in hole macros* 01/08/06 RHA DEV00017489 #Macro not set for hole cycles* 07/08/06 RHA DEV00012241 Add High speed and coolant controls to Tool Change** 08/08/06 RHA DEV00017341 Correct Tool Length Offset setting* Version 11.5* 18/07/06 RHA DEV00012692 Correct drill sub output for 1 location* 26/10/06 RHA DEV00018471 HPCC improvements* 13/12/06 RHA DEV00018738 Correction for profile start* Version 11.75* 03/04/07 RHA DEV00017611 Implement 21 flag in rotary rotate* 18/05/07 RHA DEV00017611 Change withdrawn, pending other fixes* Version 12.00* 03/04/07 RHA DEV00020278 Allow Macro15 access to USERVAR2* Version 12.25* 03/12/07 RHA DEV00021534 Enable longhand tapping* Version 12.50* 04/02/08 RHA DEV00006310 Allow canned cycles in Rotary Rotate*************************************************************************** Force #TOOLCHANGE=#FALSE to prevent SPEEDS lookahead* Suppress CRC calls until Subfunct is set* #ROTVALS controls use of ROT1/ROT2 values for rotary positioning* #ROTVALS=#FALSE* Only applies to Subprogram style NOT inline bloc

k number reference.*Set HOLD values* SF201 Reverse spindle in longhand tapping************************************************************** Miscellaneous "User Defined" Macros : Reserved ** ============================================== ***************************************************************** 101 Spindle Stop/ CLW/ CCLW/ CLW+Coolant/ CCLW+Coolant* 102 Reserved (Used by software?)* 103 Stop Type Program/ Optional

* 104 Coolant Flood/ Mist/ Off* 105 Block Skip Off/ On* 106 Exact Stop/Smooth Off/On* 107 Reserved (Used by software?)* 108 Comment Text string input* 109 Insert NC Code NC code literal input* 110 High Speed M/C Off/On* 111 Reserved* 112 Reserved* 113 Reserved* 114 Reserved* 115 Reserved* 116 Length Offset Tool Length Offset

* 117 Reserved* 118 Reserved* 119 Reserved* 120 Reserved* 121 Reserved* 122 Reserved* 123 Reserved* 124 Reserved****************************** Rotary Milling Macros *


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****************************** #ROTVALS=#TRUE* Processes Radial Arcs* Processes Radial Arcs*************************************************************************** Machine independant Code Generator include file** Filename: mill-procedures-basic.cgi* Author: RHA* Date: 11 November 2005** New file for adaptive milling templates derived from earlier multiplane template*************************************************************************** Change History* Version 10.5* FIRST ISSUE* 16/12/05 RHA DEV00014907 TLO setting* 16/12/05 RHA DEV00015647 Add R in XY Only Option* 02/02/06 RHA DEV00012705 Set radius for thread milling* 06/02/06 RHA DEV00007742 Single helix option for Thread Mill* 06/02/06 RHA DEV00015578 Thread mill - G40 if G01 followed by G00* 10/02/06 RHA DEV00016236 Spindle control fixes* 10/02/06 RHA DEV00016273 Fix G2/3 swap for G18/19

* 10/02/06 RHA DEV00016282 Thread mill move correction* 15/02/06 RHA DEV00016297 Incremental datum shift* 20/02/06 RHA DEV00016344 Implement IJK vector for 5 axis cycle* 27/02/06 RHA DEV00016236 Spindle control fixes* 27/02/06 RHA DEV00016320 Rapid after toolchange with thread mill canned cycle* 27/02/06 RHA DEV00016464 Force spindle code out if stop* 28/02/06 RHA DEV00016465 Correct 2D arc output in thread mill* 28/02/06 RHA DEV00016369 Fix Convert rapid to feed* 01/03/06 RHA DEV00016464 Add warning for feed moves at Spindle Stop* 03/03/06 RHA DEV00016525 Correct longhand drill output* 08/03/06 RHA DEV00016567 Use system var for work datum name override* 14/03/06 RHA DEV00016367 Correct spindle control* 14/03/06 RHA DEV00016464 Correction

* 16/03/06 RHA DEV00016662 Suppress unwanted CRC warning* 21/03/06 RHA DEV00007321 Correct Datum setting - limits* 21/03/06 RHA DEV00012705 Correct radius in helix output for thread mill* 22/03/06 RHA DEV00016714 Remove diagnostic output line for #DATUMMAX* 24/03/06 RHA DEV00016742 Correct index codecon calls for 4 axis, #AXISTYPE2=#AXISTYPE1* 28/03/06 RHA DEV00016749 Correct subroutines processing for hole cycles* Version 10.75* 16/05/06 RHA DEV00017213 Correct index handling for no rotation cases* 18/05/06 RHA DEV00017213 Fine tune* 23/05/06 RHA DEV00017233 Correction for always use radius* 24/05/06 RHA DEV00017039 Fix spindle directions in tapping* 06/06/06 RHA DEV00017232 5 Axis check in Nomotion as well at PT_Rotary_Axes

* 13/06/06 RHA DEV00017523 Prevent output of longhand tapping cycles* Version 11.0* 12/07/06 RHA DEV00017700 Set #SPEED=NEXTSPEED if SPEED unset* 25/07/06 RHA DEV00016799 Initialise tool position at toolchange and index* 26/07/06 RHA Correct NEXTZMOVE setting for reversed axes* 28/07/06 RHA DEV00017797 New MM and MT line switches* 01/08/06 RHA DEV00017818 Hole cycle clearance and level options* 01/08/06 RHA DEV00016703 Only process speed and gears if there is a change* 01/08/06 RHA DEV00017490 Make spindle start warning optional* 04/08/06 RHA DEV00017771 Number of turns token for ISO, trap and fix exact 360


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deg helix count* 07/08/06 RHA DEV00012241 Add High speed and coolant controls to Tool Change* 09/08/06 RHA DEV00017902 Correct thread mill helix for TNC* 11/08/06 RHA DEV00012241 Remove diagnostic line, Correct thread mill for reversed axes* 13/09/06 RHA DEV00018171 Correct initialisation of tool position after datum shift* Version 11.5* 25/09/06 RHA DEV00017909 Expand trace options* 12/10/06 RHA DEV00012692 Correct drill sub output for 1 location* 13/10/06 RHA DEV00018390 PT_CONVERT_COORDS* 17/10/06 RHA DEV00018409 Fix Duplicate angle reversal by Rapid to ToolChange* 03/11/06 RHA DEV00018471 ToolChange HPCC call should only be via a token* 24/11/06 RHA DEV00017338 Move CPLNAME to a template variable* 05/12/06 RHA DEV00018738 Fix CRC calls to cancel on arc* 08/12/06 RHA DEV00018738 Correct calls in circle and intialise variables* 19/12/06 RHA DEV00018593 Set #PLANEGCODE in Thread Milling* 21/12/06 RHA DEV00018869 Remove diagnostic code* 02/01/07 RHA DEV00017909 Remove old thread mill array dump* 25/01/07 RHA DEV00019078 Correct datum over ride setting* 15/02/07 RHA DEV00017338 Correction to CPL name in Rapid after TC* Version 11.75* 19/03/07 RHA DEV00019554 Correct precision of XCP YCPL ZCPL in use* 13/04/07 RHA DEV00019730 Correct wrapped drill cycle approach move

* 30/04/07 RHA Post processing speed up* 21/05/07 RHA DEV00020096 Implement Maintain Index Option at ToolChange* 24/05/07 RHA DEV00019981 Orthogonal plane cycle controls* 29/05/07 RHA DEV00019987 Reverse coordinate after array axis swap* 30/05/07 RHA DEV00019987 Limit fix to 5 axis rotary* 01/06/07 RHA DEV00019987 Leave array axis swap but remove sign reversal.* 01/06/07 RHA DEV00020208 Fix Index after TC (Head Head)* Version 12.00* 23/07/07 RHA DEV00020524 Avoid spurious CRC warnings* 24/07/07 RHA DEV00020524 Comp Fix, Plan B. Set $COMPOUT only when state changed* 03/08/07 RHA DEV00020524 Fix comp problem in CIRCLE procedure* 10/08/07 RHA DEV00020285 Add new ISO Datum Shift Tokens

* 28/08/07 RHA DEV00020760 DEV00020742 DEV00019720 Fix approach coordinates* 29/08/07 RHA DEV00020760 DEV00020742 DEV00019720 Fix axis reversals in toolchange* 27/09/07 RHA DEV00021172 Correct datum output when index not maintained* Version 12.25* 18/10/07 RHA DEV00021382 Correct use of #TMP, Use #COMPTEMP* 07/11/07 RHA DEV00019365 Additional debug output for holes and thread mill* 03/12/07 RHA DEV00021534 Enable longhand tapping* 17/12/07 RHA DEV00021869 Correct Rapid after TC for longhand hole cycles* Version 12.5* 21/12/07 RHA DEV00021292 ASIN fails on taper thread* 24/12/07 RHA DEV00021372 Trap hole cycle level change* 17/01/08 RHA DEV00022021 Incremental option for Z Clear

* 18/01/08 RHA DEV00021841, DEV00021908 New optional warnings* 18/02/08 RHA DEV00022063 Fix single helix and tidy call structure* 19/03/08 RHA DEV00022891 Allow concecutive coincident indexes to CPL* 17/06/08 RHA DEV00022820 Correct angle at toolchange logic PMACRO-15* 17/06/08 RHA DEV00022820 Set hold values to #FUNNY in PMACRO-15* 17/06/08 RHA DEV00023246 Adjust rotary initialisation according to machine type*************************************************************************** ******************** Initialisation procedures


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* ********************* Initialisation system and user defined variables* Axis Reversal Multipliers* Automatic Datum Setting** Retrieve from MM & MT lines* Coolant code output* 1 rotary axis, set second type as first* Multi-plane (3axis + Index)* Rotary milling (4axis)* 5 axis IJK machining* Rotary Axes offset e.g. zero programmed as 90 degrees* Subroutine numbering* Block numbers*PRECISION=#INCR-(#INCR/100)* Head operation mode variables********************************************************************************************* Select abs/inc at post run time* Note #incrxyz is current abs/inc setting* #incrxyzhold is main program setting* #incrsubs is subroutine setting********************************************************************************************

* Called by all START macros to set initial position etc.* Current CPL output values* %CALL=PT_SET_PRECISION might need functionality here* Machine Datum output values* %CALL=PT_SET_PRECISION might need functionality here* Reset HOLD with reversals if not incremental* Set CPL offset for moves to Home and TC********************************************************************************************* Canned cycle capability checks, Longhand if canned cycle not available*Drill* Check tool orientation conditions* DB12120 Rotary Rotate outputs cycle and expanded equivalent. Suppress cycle t

o prevent duplicate moves* Entry feed set - longhand output only********************************************************************************************* ******************** Macro support procedures* ********************** * %IF #EXPANDG82=1 %THEN %NOCYCLE* Counter bore cycle* Peck Cycle* Drill Cycle

********************************************************************************************************************************************************************************************************************************************************************************************************** Check and reset direction* Right hand threads* Left hand threads***************************************************************************


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* Force #TOOLCHANGE=0 to prevent SPEEDS lookahead* Set CRC output control for profile lead in/out*************************************************************************** %IF #G550 %THEN $WARNING="Warning - Workshift in Toolchange not valid withDatum Shift - Option ignored":%CALL=CODECON_WARNING:%GOTO @NOTOOL_WORKSHIFT** AutoCoolant* ToolChange Coolant control* 1 - No Change* Spindle controls* Through tool coolant* Position not move, therefore never incremental* Set to Initial CPL - head rotation only* Check correct position* No Rapid_to_ToolChange call* Check Z position only, allow for axis reversal* Reset Orientation - Maintain Index* Head rotations assumed 0 for toolchnage* Table rotations unchanged* Allow for ToolChange at 0 angles, head axes only* Head-head machine* Tool at angles 0 for toolchange* Output initial position after TC and Index only**************************************************************************

* Cutter compensation will* 1. Only be active during feedrate moves - not rapid* 2. Will not be active during a Z move. (NOTE! G17=> Z/G18 => Y/G19=> X - but edgeCAM doesn't allow tool normal to these planes)* Only Feed Code Constructor has Cutter comp Tokens available.** NOTE! All output is processed is produced from a cut move : feed, clw, cclw** Subfunct 1=off, 2=left, 3=right* #WarnCRC = 1 CRC Warn if Used* #WARNCRC90 = 1 CRC warn if not 90* #CRCONZ2 =1 Warn if applied with Z move

* #CRCONZ1 =1 Warn if removed with Z move** Register number - If Uservar67 set then use else determine dependant on #AUTOREG*** If mirror is active then need to reverse cutter comp** Hold original settings*************************************************************************** * *

* * First pass only - Initialise start point* First pass through translate is second call of subroutine.** Rapid to position of next move* Incremental Subroutines* Absolute approach* prevent output of null effect G92 block* Apply translation - G92 will reset registers* Call Subroutine


19/31

****************************************************************************************************************************************************************************************************************************************** Diagnostic printout************* Full canned cycle USERVAR8=1. #THREADCANNED=2* Canned cycle preparation* Canned cycle output* True canned cycle only*************************************************************************** Check tool orientation conditions*If no comp requested ensure output flag is true* Check for helical interpolation* %IF PATHTRACE=1 %THEN %NOCYCLE*Check for array data.* #TMP=XPOINT(#LOOP):#TMP1=YPOINT(#LOOP):#TMP2=RADIUS(#LOOP)* *look for lift out on NEXT move* * * Look for last leg and cancel compensation*************************************************************************** Through Tool Coolant* Adjust tool/home position to current CPL if required

*************************************************************************** Through Tool Coolant* Adjust tool/home position to current CPL if required*************************************************************************** * * * * Translate Reset* Reset is only needed if absolute subroutines have been used with G92 datum setting* Update stored end point (XINC etc in Reset are TOTAL increments for this level)

** Final G92 position.* Update Keep values*************************************************************************** Find Gear* Spindle control* Reset old values if stopped*************************************************************************** ******************** Debug Trace Procedures* ******************** Called from token TOOLTYPE* *******************

* Program Defaults* ********************* Handle User Input when Token PROGDESCR used* Handle User Input when Token PROGDESCR used* Handle User Input when Token PROGID used* Handle User Input when Token PROGDESCR used* ****************************************** * Test Profile Lead conditions ** *****************************************


20/31

** Check for arc move* Thread Milling* #WarnCRC = 0 No warnings* 1 CRC Warn if Used only* 2 CRC warn if not 90 only* 3 Both above warnings** Warn for CRC application on Z move* Warn for CRC cancellation on Z move*** Global output Rapids as high feedrates if #FEEDRAPIDS set to Yes- use #FEED to force re-instate of cut feed** #FIRSTRAPIDZ=#FIRSTRAPIDZ+#ZTOOLSUB* if the first move after is in xy only then z should be next z* Don't use NEXTZ if FEED move follows** Set Rotary directions* %IF #ROTVALS=0 @SKIP_ROT_SET*Set CPL Parameters**

* procedure to set and check spindle speed whenever the token is used.* Look ahead at ToolChange or Rapid*Look ahead* Only process if speed changed* Spindle Stop* Warning Output* Warn for feed moves only*** Fix for thread mill lead out* Comp On* Comp Off* Fix for thread mill lead out, Thread mill always sets SUBFUNCT to 1

* Set Rotary directions* %IF #ROTVALS=0 @SKIP_ROT_SET* Checks for CRC* Output Feed move* Cancel cutter compensation via CodeCon_cancel-cutter-comp* Code Constructor must be empty if output is with move otherwise blank block will be produced** Handles cutter compensation in all situations* #COMPON signals the state requested by EdgeCAM cycle* Subfunct signals state for this move* $COMPOUTPUT signals whether it has been output*****************************

* Profile Cycle ******************************* IF SUBFUNCT=0 @END********************************************** Handles apply compensation in all cases *********************************************** Retrieve original compensation Gcode* Retrieve current compensation Dcode (register)************************************************** Handles cancel compensation in all cases *


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************************************************** Set Cancel GCode* Output is from motion procedure since is either with or after move* Call codecon for machines needing separate G40 block** Reverse G41/G42 if processing mirror image longhand** After Mirror, Compensation may be cancelled due to final Rapid. Need toretrieve last* active Comp GCode.* reverse G41/G42 is processing mirror image** This procedure is to trap variables which when formatted are output as -0* Suppress COMPDCODE if no COMPGCODE* Suppress too small moves in single quad case only* Radial Rotary Arcs output via Procedure=Radial_circle* Process planar arc*** Reset CRC Register* Suppress COMPDCODE if no COMPGCODE* Suppress too small moves in single quad case only* Radial Rotary Arcs output via Procedure=Radial_circle

* Process planar arc*** Reset CRC Register* Setvar^#USERADS^Use Radius: 0 Never, 1 When Possible, 2 When Possible (XY), 3Always* Use rads if XY plane only* Check CRC lead conditions* Lead Out* Lead in* Adjust Feedrate if required* Set plane G code* Set angles in rotary

* Set IJK* ZEND set for G17 helical arcs. G18/9 not set because of DEV00011313* * Set Radius and precision* Set radius precision and check arc centre* Set arc type - Radius or IJK* * Always use radius* Check for full circle (0 or 360)* * Set Radius Sign* XYPLANE is set as 0, 1 and 2 for XY, ZX and ZY respectively* Check accuracy of centre point

* * Force IJK if calculated centre out of position* *****************************************************************************Set up parameters and call standard procedure to*calculate angle bearings for TNC helical arc moves* DEV00012570 undo previous change to correct thread mill regression


22/31

* Set arc parameter system variables* Multiple turns* Note that complete circle can have included angle of 0 or 360* Thread Mill* Note that multiple turn arc has only 0-360 included angle, derive from pitch and Z move* ZSTART ZEND are not available in thread milling* Check for last helix full 360 degrees* Round result of division* Still needed for thread milling************** NEED TO USE XINC.YINC IN ASIN_BEARING*Double check for 360 case* Full circle* ************************************************** Compensate feedrates for arcs if option selected* *************************************************** #TMP=ABS(RADIUS):%IF #TMP=TOOLRAD @END* External Corners* Following check safer in two lines because of precision checking* Internal Corners* Output all Hole cycles Drill, Chipbreak, Ream and Bore as Canned Cycles- coords are held in the XYZPOINT array

* Called from each cycle macro and cyclsub for subroutines* Code Wizard will present the cycle definition line which will be in theloop expand and thus output-if-changed* will, typically, produce the XY points list previously separated into PROCEDURE=LOOPEXPAND* If called from CYCLSUB, points are expanded from 2nd point (Loop=2)- cycle line is outside subroutine.* This inhibits the ability to support the format whereby the cycle parameters are variables e.g. Seimens************* Diagnostic printout************* Status Flags in use

* Option flags in use* #XREVERSE,#YREVERSE,#ZREVERSE Axis reversals* $OUTPUTSUBS* #ROTARYTYPE=2 1 for* MILLMODE 0 for rotary, 1 for planar* #TOOLCHANGE =1 if previous instruction was toolchange* #PREPOSITION: 0 never* Set wrap radius* Keep move parameters* Rapid to first XY position then to Zclear with Tool Length Offset. Callprocedure for single Code Constructor* Could put this on a switch e.g. Call Rapid After toolchange ?** Necessary for rotary machining.

* Lift to clearance* Approach to first point - Rapid in XY********************************************************************* Branch on $OUTPUTSUBS. =null if PATHTRACE expansion* Set HOLD values for incremental calculations in subroutines*Include first position in expansion* Processing loop for cycle points**:%CANCEL=#XMOVE,#YMOVE*Check for Zdepth/level change and respecify cycle


23/31

*** Each cycle will use a different output line but needs to be hereto centralise loop expansion. Could* be in each macro but G81, G82 and G83 all use macro 9 and subroutines use same array.* Must present different Code Constructors for each cycle otherwise user will be confused - will have* to understand that some parameters are not used e.g. DWELL,DEPTH+ ALL GCODETYPES i.e G81, G82 etc in one line etc.**First point only* * Emulate return to Initial level : G98/G99 not supported* Cancel Canned Cycle* Rapid to clearance height************************************************************* G80 Cancel Canned Cycle*Cycle finishes at ZCLEAR************************************************************* #HOLECYCLE2 is now used to suppress sub call approach moves* Set 0 if not using drill subroutines* Blank null values - not required*

* Set absolute baseline positions for XSHIFT etc* Remove duplicate tools from NC Code tool list* Initialise array for datum IDs* * Loop to get SYSID from list and store in uarray in order* * * * Unused array element* * Option to output first Datum (G54) as XYZHOME location* Initialise rotary setting at zero* Reset to first datum position

* Set CPL offset for moves to Home and TC* Absolute datum selected* Next line removed to allow modality to interpret initialisation. DEV18171* %CANCEL=#XMOVE,#YMOVE,#ZMOVE* Incremental datum offset* Save CPL ID* * Datum not found* $WARNING="ERROR - SYSID for CPL not found in Datum List":%CALL=CODECON_WARNING* * Speed** Rot1/Rot2 are not set from drill array

**** Calculate vector distance from current to next coordinate* Use to determine if rapid move should be converted to feedrate move** XY distance* 3D distance i.e. incorporate Z axis* If move is smaller than the specified amount then convert to a feedrateat highfeed.


24/31

* #TOOLSHEET 1=Output with Main NC program 2=Output as seperate file 3=None******************************************************** * ******************************************************** Check 5 axis mode here and in PT_Rotary_Axes* 5 Axis mode off* 5 Axis mode on* Set Precision********************************************* Check move content* 5 axis only, assume all angles could be moving* HOLD vars have unmodified EdgeCAM values*********************************************** Make incremental* Set Move for XYZ**************************************************************************************************************** Procedure trace is ON. Additional trace options* #TRTHREAD,#TRHOLE control array dumps in CY procedure* #TRX,#TRY,#TRZ,#TRC1,#TRC2,#TRB temporary output vars* Not Drill, ToolChange, Index or Thread Mill

* Output EdgeCAM End Points* Output Current Mode Settings* Do not adjust XY arcs, Z is unchanged from previous move** Determines the method of fixing arc centre* NOTE! Thread Milling uses %PROCEDURE=PT_THRD_ARC_CENTRE for simplicity** Setvar^#ARCTYPE* Signed Start to Centre 1* Signed Centre to start 2* Unsigned Start / Centre 3* Centre4

** Setvar^#USERADS^Use Radius: 0 Never, 1 When Possible, 2 When Possible (XY), 3Always** ********************** * Thread Milling** ************************ Full canned cycle* * Preposition after toolchange

* Next Z for first move* Set canned cycle variables** * %IF #ZMOVE


25/31

*** Are all helical blocks required* Output leads & one main helical block only, Find last main helix block* ZMOVE = Total Movement, KVALUE = Lead* Suppress first main helix, uless it is also the last* Canned Cycles only* * * Only 1 helix* #THRDLEAD=#KVALSAVE* Helix inaccurate for Taper thread** Extract canned cycle parameters* Cutting upwards* Cutting Down* ** Canned cycle output* Count arc blocks skipped*Suppress intermediate helical blocks if instructed. Maintain #ZHOLD*Set K word to full circle pitch for multi-pass block* reset helical block count* Handle Arc centre for Thread milling - force I&J output

* Setvar^#ARCTYPE* Signed Start to Centre 1* Signed Centre to start 2* Unsigned Start / Centre 3* Centre4* Setvar^#USERADS^Use Radius: 0 Never, 1 When Possible, 2 When Possible (XY), 3Always* IJK method of arc output** This procedure is called when an unknown move type is detected and* the record is skipped.* #RECORD=XPOINT(#LOOP)

** ******************** Block No. Increment* ********************** Check top limit, reset if exceeded*** ******************************* Safe Start Block No. Increment

* ******************************** Output Block Number same as Tool Number (POSITION)** ********************************* Set Tooling data* ************************


26/31

************ ************************************** Subroutine Start / Header* *************************************** Note #incrxyz is current abs/inc setting* #incrxyzhold is main program setting* #incrsubs is subroutine setting* If Increment Subroutines by ... is not set then start at Progid & increment by one else use the increment.* Force feedrate if required*Reset HOLD values for incremental first move* If using incremental subroutines only, it is necessary to hardcode a G91on extra Sequence definition line* Force GCode on next move* Default holecycle flag to zero*** ********************************

* Subroutine Call* ********************************** If Increment Subroutines by ... is not set then start at Progid & increment by one else use the increment.*Check for hole cyclesub, retrieve stored value*Output approach move for first call, not translated calls* Force output if coordinate has changed* Found to be necessary for some templates, inculding S840* Inserted move, only for incremental subroutines*

** ********************************* Subroutine End* ********************************** If Increment Subroutines by ... is not set then start at Progid & increment by one else use the increment.* If using incremental subroutines only, it is necessary to hardcode a G90on extra Sequence definition line* Store HOLECYCLE2 flag for this subroutine*

** Procedure only applicable to Rotary Table configurations.* Must be in Procmill.cgi since called from within Set Work Datums*************************************************************** Purpose : To set number of moves in Lead out sequence ** Called : when processing a Feed or Arc move which is ** the first move of the Lead out sequence** Subfunct=2


27/31

******************************************************************************************************* Lead Out permutations***************************************** Check FIELD12 lies in range 1-3************************************************** Necessary for Rotary Machining only **************************************************** This procedure is called when EdgeCAM outputs a rotary canned cycle with single linear* axis moves and rotary axis angles in an array. In the loop, XPOINT is used forthe linear move,* whether it is X or Y, and YPOINT is always used for the rotary angle.** The procedure sorts out the actual #XMOVE #YMOVE and #ROT values for output for both RADIAL* and AXIAL orientations.*

* Note that one linear axis, X or Y, is always set to zero. In AXIAL orientationthe other linear* move is then calculated as total offset from axis of rotation.* Axial Orientation* Calculate Angle of Point location* Set active axis, cater for Caxis configuration.*Set Y coord on axis* Axis reversal etc* Hold See procedure=hold* %IF $ACTIVEROTAXIS=$ROT1 %THEN #ROT1HOLD=#ROT %ELSE #ROT2HOLD=#ROT** Processes Radial Drilling cycles*

* Xpoint = X or Y co-ordinate depending on machine rotary axes.* Ypoint = angle around which the drilling occurrs.** If 4axis m/c then active rotary axis is #ROT1, if 5axis then is #ROT2*Set Y coord on axis* Assign Linear and rotary axes* Axis reversal etc* Hold See procedure=hold* %IF $ACTIVEROTAXIS=$ROT1 %THEN #ROT1HOLD=YPOINT(#LOOP) %ELSE #ROT2HOLD=YPOINT(#LOOP):#ROT1HOLD=ROT1* * Call CYCL DEF for each cycle type*

* Load next hole position to determine* If Multi level output M99, if constant output M98* If M99 rapid to Clearance, move to next hole, Zrplane M99* If next Zlevel is different then select M99 (non modal) else select M89(modal)* Check Multi-depth for TNC426** Modified for adaptive templates to have a procedure for first leg* and a second procedure called by a token for the second leg*


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* Handles Rapid to Home strategies e.g. Xfirst, Zfirst* No automation depending on tool type i.e. User must program Xfirst** Axis Fixed* FIELD 1 = 1 = X FIXED (remain at current location )* FIELD 3 = 1 = Z FIXED ( " " ")** Axis Priority* FIELD 4 = 0 = None* 1 = XFIRST* 2 = YFIRST* 3 = ZFIRST* Fixed coords** Angular position is inherited - do not process again* %CALL=PT_ROTARY_AXES* Called via token to create second leg of move** Calculates number of pecks/chipbreaks in cycle* Called from Token* Nothing specified, use defaults* Check speed* Get machine maximum speed from highest gear

* Check speed in range for spindle* Get details for first gear* Check speed in range for spindle*Reset to current gear* * Warn if Gear Range selected greater than defined in Spindle Tab* Check speed in range for gear* GEARMAXRPM,GEARMINRPM limits for this gear on this spindle* Called by Attribute macro to reverse spindle when longhand tapping* Called by token to calculate clearance value*************************************************************************** Machine independant Code Generator include file*

* Filename: mill-procedures-rotary* Author: RHA* Date: 11 November 2005** New file for adaptive milling templates derived from earlier multiplane template **************************************************************************** Change History* Version 10.5* FIRST ISSUE* 23/01/06 RHA DEV00016067 Correct angle output modality in PT_ROTARY_AXES* 08/02/06 RHA DEV00016222 Make 360 to 0 angle reset optional* 14/02/06 RHA DEV00016310 Axis sign reversal not working***********************

**************************************************** 20/02/06 RHA DEV00016344 Implement IJK vector for 5 axis cycle* 24/02/06 RHA DEV00016422 4 Axis fails to compile* 14/03/06 RHA DEV00014577 Correct blanking of angles (sign=direction)* 22/03/06 RHA DEV00016723 Fix angle processing in line with EdgeCAM signed angles* New PT_WHICH_WAY procedure* 24/03/06 RHA DEV00016743 Datum shift output for index in incremental mode.* 27/03/06 RHA DEV00016723 Set 0-360 for sign=direction when indexing table* 16/05/06 RHA DEV00017213 Correct index handling for no rotation cases


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* 18/05/06 RHA DEV00017213 Fine tune* Version 11.0* 11/07/06 RHA DEV00017691 Correct use of angle reversal flags* 25/07/06 RHA DEV00016799 Initialise tool position at toolchange and index* 13/09/06 RHA DEV00018171 Correct initialisation of tool position after datum shift* Version 11.5* 25/09/06 RHA DEV00017909 Expand trace options* 24/11/06 RHA DEV00017338 Move CPLNAME to a template variable* Version 11.75* 19/03/07 RHA DEV00019554 Correct precision of XCP YCPL ZCPL in use* 11/05/07 RHA DEV00019987 Allow for axis assignment for negative rot1 angle* 21/05/07 RHA DEV00020096 Implement Maintain Index Option at ToolChange* 24/05/07 RHA DEV00019981 Orthogonal plane cycle controls* 01/06/07 RHA DEV00020208 Fix Index after TC (Head Head)* Version 12.00* 26/07/07 RHA DEV00020560 Make +-180 setting more robust, allow for wind up.* Version 12.50* 04/02/08 RHA DEV00006310 Allow canned cycles in Rotary Rotate* 19/03/08 RHA DEV00022891 Allow concecutive coincident indexes to CPL* Version 2009.01* 22/04/08 RHA DEV00022820 Protect PT_WHICH_WAY from #FUNNY hold values****************************** Rotary Procedures *

****************************** #ROTVALS controls use of ROT1/ROT2 values for rotary positioning* #ROTVALS=#FALSE* %IF $PLANAR=NO %THEN #ROTVALS=#TRUE* Check for incremental*Set For incremental in rotary* Reset incremental** Purpose : Process Radial Arc moves** Called from Macros ANGCLW and ANGCCLW** If Clockwise process via Clockwise Code Constructor otherwise via the Co

unterClockwise Code Constructor.* Purpose : To determine whether Orientation is Axial or Radial** Called from Index when Rotation has occurred** Purpose : To determine whether X or Y is the Linear axis** Used when assigning XYPOINT() for Drilling : See %Procedure=Pt_Convert_Coords ** Save CPL ID* Set absolute values*Set rotation variables* %IF #MACRO=38 %THEN #ROT2=ROT2+ANGLE

* Set CPL offset for moves to Home and TC* Initialise tool position*Check for datum reset only* Only datum shift, angles unchanged* No rotation* Rotary moves****************************************************************** Trap null moves with differing direction sign DB10885/11016*******************************************************************


30/31

* Incremental datum*Set ROT Hold values* Output initial position after TC and Index only************************************************** PT_ROTARY_AXES*************************************************************************************************** Five axis movement control* 5 Axis mode off* 5 Axis mode on* Set IJK if needed* IJK instead of angles**************************************************PRIMARY AXIS* If Sign=direction set 0-360 range for INDEX only* Apply angular offsets* Set Increment* Note that #ROT-HOLD vars are set from ROT1 ROT2 not #ROT1 #ROT2* Reverse direction of 0 -> 360 if required* Reset Primary within 0-360 again* Reset primary within range +/-180* Accommodate -0 by setting zero angle to 0.0000001 and calculating sign* This will truncate to 0 on output with correct +/- sign* Note that #ROT-HOLD vars are set from ROT1 ROT2 not #ROT1 #ROT2

* Incremental - Check null move* User reverse if wanted************************************************** PT_WHICH_WAY************************************************** Protect against #FUNNY* Set directions of rotation* Angular Moves - based on angles received* Indexing* Shortest, based on end position* Controlling direction - first rotary* Asssign Mcode for direction of rotation* Sign = direction

* Controlling direction - second rotary* Asssign Mcode for direction of rotation* Sign = direction******************************************************************************************* PT_WRAP_RADIUS******************************************************************************************* Purpose : Output Wrap Radius for M/cs such as Bostomatic* Called from all machining macros when rotary first initialised* NB Fadal is different, see CODECON_WRAP_HEIGHT******************************************************************************************

* PT_INDEX_CONTROL*******************************************************************************************Call Head First* Now Call Table************************************************** Head angle settings**************************************************** Procedure to set head angles. To be developed as required* Procedure to set head angles. To be developed as required


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******************************************************************************************* PT_CUBIC******************************************************************************************* Set TNC Tool Alignment, called from TOOL CALL code constructor

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