master presentation
TRANSCRIPT
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Huzefa MikailElectrical
Engineering Intern
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About myself• Bachelor of Electrical Engineering in McMaster University• Finished 3rd year of Electrical Engineering • Moved to Canada four years ago from Saudi Arabia
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Daily TasksProject management• Supervising, coordinating and providing technical support for
installationCreating and updating electrical drawingsPLC programming• Troubleshooting, editing and testingMonthly duties• Sealer and stud gun parameter sheets• PDCA electrical usage reports
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Minor Projects• Gun press valve replacements• Cycle Time• Point of Use• LubeCon Systems• WBS auto-greaser• Body shop energy usage 2015
(setting target)• PM&C performance screen• Dock 76 Aisle way lighting (High
bay)• Updating Panel View Screen (HMI)• WB A/L’s Desk Alarm (D/L
notifications)• Electrical Free issue re-organization• Obsolete Allen-Bradley contactor
replacement • Lock-out tags
• Bus plug accessibility audit• Torque and Angle-WB Stanley Guns
(West & East)• Robot Pulse Coder Battery change
(West & East)• Grease sampling• Sealer and Emhart Parameter Sheet
updates• SSF torque auditing• Pliz Safety Relay swap out campaign• Servo motor fan replacements• WB LED lights-Up to GM spec.• Black& Mac Main panel AC unit
cleaning program• Robot controller cleaning• PDCA upgrade• Downtime Reporting
• Weld timer disconnect upgrades• Weld timer contactor replacements• Sodium high pressure lighting (high
bay)• TIPs (establishing structure and
executing project)• WBS crossover logic• Weld timer stepper verification• West Dash DeviceNet fix• HMI-Clamp 7-6 SBR Fix• WB Stand Alone uptime • Welding Tool calibration• Engineering & Maintenance Data
organization• Stanley tool controller (missing
bolts)• Turck armor block modules set-up
procedure (for robots)
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Major Project 1Weld Timer Disconnects
Problem• Toggle mechanism of disconnect cracking due
to poor design• Weld timers cycle-powered by maintenance to
troubleshoot resulting in broken disconnects• Bus plugs throughout Weld shop not accessible
therefore shutting off the bus required
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Major Project 1Weld Timer Disconnects
Solution• Alternative breaker • Audit bus plug accessibility• Audit number of cracking disconnects and prioritize• Shut down West and East side Red bus and coordinate upgrade
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Major Project 1Weld Timer Disconnects
Results• All high and medium priority disconnects upgraded• Project completion=100% Funded through Contingency• A total of 80 cracked Weld timer disconnects upgraded• 80*4=320 hours of cumulative potential downtime avoided
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Major Project 2Throughput Tracking
Stand Alone Uptime: Time in production-downtime Time in production-Throughput downtime
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Learning experiences from this Internship• Management skills• Technical skills• ‘Real-world’ experience
Thank you for this opportunity!