luis usatorre irazusta, tecnalia, es
TRANSCRIPT
European Roadmap for Cyber-Physical Systems in Manufacturing
sCorPiuSI4MS 2016 eventAmsterdam – 23rd June 2016
Luis [email protected]
•Overview•sCorPiuS purpose is to support the planning of the Research and Innovation activities with the involvement of the most important European stakeholders. For these reasons, one of the main objectives of sCorPiuS is to perform activities for creating consensus, community building and awareness within the targeted communities of the European Union.
sCorPiuS European Roadmap for Cyber-Physical Systems in Manufacturing
Project No: 636906
Duration: 24 months
Start date: Feb1st 2015
Partnership: 6 partners, 3 countries
Total Eligible Cost: 792.938,75 EURO
EC Contribution: 610.013,75 EURO
1
Apr 15
MARKET requirements Volatile markets Individual customer requirements Shortened delivery times Shortened product life cycles 24/7 worldwide service Social behavior, new cooperation Disruptive business models
FORCE manufacturing changes Customisation of products and processes High adaptivity of processes from planning to production Digitalisation of production Horizontal integration of customers and suppliers Vertical connection through all company functions Fast integration and flexible configuration Distributed intelligenceOpen standardsDigital twin for virtual real-time representationDigital life-cycle management
Overall plan positioning 2
4SOTA collection structure (1)
•13 suitable initiatives (roadmaps, projects, industrial reports, …)
5State of practice on CPS (experts view)
Guru interviewKnowledge
capture events
21 CPS experts’ interviews 4 capture events
1. Welcome, work methods, goals2. Round table discussion (experts)3. Inputs’ consolidation4. Ranking, discussion and closure
04080
Breakthroughs and Obstalces
Breakthroughs Obstacles
HDW/In-frastruc-
ture
Not-ICT Standards SW0
20
40
60
80
Enabling technologies
Overall plan positioning 2
7Key findings (state of the practice)
•Breakthrough and Obstacle Clusters:
1. New data-driven services and business models
2. Data-based improved products
3. Closed-loop manufacturing
4. Cyberized plant/ «Plug & Produce»
5. Next step production efficiency
6. Digital ergonomics
sCorPiuS - Clusters2
Apr 15
What is within sCorPiuS Roadmap focus
• Cluster Matrix for the Gap identificationMatch breakthrough and obstacle sub-clusters in a matrix, to select the most significant crosses, and so to identify the gaps.• 3 kinds of Obstacles were identified:- Out of sCorPiuS focus (not addressable by sCorPiuS project);- Not relevant for sCorPiuS Roadmap- Relevant for sCorPiuS Roadmap
Obstacles
ClusterObstacle sub-cluster x.1
Obstacle sub-cluster x.3
Obstacle sub-cluster x.
Breakthroughts
Breakthrough sub-cluster x.1
Breakthrough sub-cluster x.2
Breakthrough sub-cluster x.3 XBreakthrough sub-cluster x.4
High proirity
for sCorPiuS
Roadmap
Out of sCorPiuS focus Whitin sCorPiuS focus
Low priority for
sCorPiuS Roadmap
Reccomendation;
Research priority.
Gap Analysis Summary
Cluster Breakthrough Gaps
CL 1 New data-driven services and business models
Digital business ecosystems for sensing product/services
1. Uncertain ROIBenefits and costs not clearMissing KPI
CL 2 Data-based improved products
Data-driven products use/maintenance (MoL) 2. Communication problems -
smart products vs old factories
Improve quality and added value of product 3. Complexity vs usability
CL 3 Closed-loop manufacturing
Autonomous decentralized decisions 4. Data Security and privacyHorizontal and vertical integration 5. Integration and
interoperability
CL 4 Cyberized plant / “Plug & Produce"
Cyber-physical flexibility 6. Difficulties in transforming current plant into CPS based systems
Cyber-physical flexibility 7. Uncertain performance reliability
Reconfigurability 8. Safety and security limits
CL 5 Next step production efficiency
Improve energy efficiency 9. Legacy and old technologies CPS migrationPlant operations optimization
CL 6 Digital Ergonomics
Enhanced humans sensing and intelligence
10. Workers role and related aged regulations
Reduce management complexity 11. Management Complexity (over functionalities)
Other Aspects to be taken into consideration
Cultural, Educational and Perception
Overestimation of costs
Law, Regulations, Technology Enablers and EU Macro Economic Factors
Standards and certifications
Result of the analysis of findings not directly addressable with Research activities.
Two sets of recommendations will be mainly envisaged: one more oriented to address the soft and consensus aspects, the second more oriented to the Regulations, Standards and Enabling Technologies key
features expected to endorse CPS implementation.
• Executive Summary• Cyber-Physical Systems (CPS) in Manufacturing
• The need for CPS• What is a CPS?• CPS as a digital twin• CPS for European Manufacturing• State-of-Practice
• Vision• sCorPiuS Vision
• Gap Analysis• Methodology• Gap Analysis of 6 Clusters
• Cluster 1: New data-driven services and business models• Cluster 2: Data-based improved products• Cluster 3: Closed-loop manufacturing• Cluster 4: Cyberized plant/ “Plug & Produce”• Cluster 5: Next step production efficiency• Cluster 6: Digital Ergonomics
• Additional findings from the Gap Analysis Exercise• Gap Analysis Summary
• Conclusions•
Whitepaper: Table of Content
http://www.scorpius-project.eu/
Overall plan positioning 2
hierarchical structure
ERP
MES
SCADA
PLC
FIELD
Production planning, order processing
Detailed planning, production data acquisition, material & quality management
HMI, “recipe” management & execution, measurementOpen & Closed Control loop
actual sensors & actuators, data transfer
The Automation pyramid concept, traditionally used
to describe the different system levels of an overall
automation solution, needs to evolve.
CPS defies the concept of rigid hierarchical levels,
being each CPS capable of complex functions across all
layers.
1. The CPS and the end of the Automation Pyramid
15
• 2- Product-Factory Lifecycle
in EFFRA roadmap
Vision-relation with previous roadmaps
Industry 4.0 and IIC• Different IT layers depending of Product or Factory management• Circular economy of things and Data
sCorPiuS Draft Vision
Consultation Meeting
Enterprise Systems
Virtual World
PhysicalWorld
The new pyramid goes further than the
shopfloor
The Digital Twin – both Cyber and
Phisical
Overall plan positionoing 2
19Impact workshops
BRUSSELS April 2016
BARCELONA May 2016
Preliminary ranking exercise
sCorPiuS RP sCorPiuS RP title Rank
14 Material and resource efficiency in manufacturing 81 Predictive and preventive self-learning systems 64 CPS Enabled reconfiguration of automated manufacturing systems 5
10 Manufacturing as a Service (MaaS) – Servitisation of autonomous and reconfigurable production systems 4
3 Knowledge and skills for the next generation manufacturing 36 Full Product LifeCyle data collecting and analysis 37 Cyber Native Factories 38 Digitisation of value networks 39 Next generation customer driven value networks 2
12 Product Service Systems (PPS): products with embedded service delivery capability 22 Caring for People in manufacturing Systems 15 Novel production management tools for a responsive CPS-based production 1
11 Customer at the center - from design to disposal 013 European Circular Economy Open Platform for CPS 0
• Release of deliverables• D2.2, D3.1, Draft D4.3• First release of roadmap
D3.2 Preliminary (due M20)
• Open survey on vision and gaps
• Strategic actions• Circulation of WhitePapers
in EC community• Endorsement of sCorPiuS
survey• Join events with EFFRA
Next steps
• http://www.scorpius-project.eu/
European Roadmap for Cyber-Physical Systems in Manufacturing
Luis Usatorre – [email protected]
http://www.scorpius-project.eu/