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    SolidWorks tutorials

    EXERCISES

    Junior and Senior Secondary Technical Education

    Voor gebruik met SolidWorks Educational Release 2008-2009

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    SolidWorks for Junior and Senior Secondary Technical Education 2

    1995-2005, SolidWorks Corporation300 Baker AvenueConcord, Massachusetts 01742 USAAll Rights Reserved

    U.S. Patents 5,815,154; 6,219,049; 6,219,055

    SolidWorks Corporation is a Dassault Systemes S.A. (Nas-daq:DASTY) company.The information and the software discussed in this documentare subject to change without notice and should not be consi-dered commitments by SolidWorks Corporation.No material may be reproduced or transmitted in any form orby any means, electronic or mechanical, for any purposewithout the express written permission of SolidWorks Corpo-ration.The software discussed in this document is furnished under alicense and may be used or copied only in accordance withthe terms of this license. All warranties given by SolidWorksCorporation as to the software and documentation are setforth in the SolidWorks Corporation License and Subscrip-tion Service Agreement, and nothing stated in, or implied by,this document or its contents shall be considered or deemed amodification or amendment of such warranties.SolidWorks is a registered trademark of SolidWorks Cor-poration.SolidWorks 2005 is a product name of SolidWorks Corpora-tion.FeatureManager is a jointly owned registered trademark ofSolidWorks Corporation.Feature Palette, PhotoWorks, and PDMWorks aretrademarks of SolidWorks Corporation.ACIS is a registered trademark of Spatial Corporation.FeatureWorks is a registered trademark of Geometric Soft-ware Solutions Co. Limited.GLOBEtrotter and FLEXlm are registered trademarks ofGlobetrotter Software, Inc.Other brand or product names are trademarks or registeredtrademarks of their respective holders.

    COMMERCIAL COMPUTERSOFTWARE - PROPRIETARYU.S. Government Restricted Rights. Use, duplication, or dis-closure by the government is subject to restrictions as setforth in FAR 52.227-19 (Commercial Computer Software -

    Restricted Rights), DFARS 227.7202 (Commercial Comput-er Software and Commercial Computer Software Documen-tation), and in the license agreement, as applicable.Contractor/Manufacturer:SolidWorks Corporation, 300 Baker Avenue, Concord, Mas-sachusetts 01742 USAPortions of this software are copyrighted by and are theproperty of Electronic Data Systems Corporation or its sub-sidiaries, copyright 2005Portions of this software 1999, 2002-2005 ComponentOnePortions of this software 1990-2005 D-Cubed Limited.Portions of this product are distributed under license fromDC Micro Development, Copyright 1994-2002 DC Micro

    Development, Inc. All rights reservedPortions eHelp Corporation. All rights reserved.Portions of this software 1998-2005 Geometric SoftwareSolutions Co. Limited.Portions of this software 1986-2005 mental images GmbH& Co. KGPortions of this software 1996 Microsoft Corporation. AllRights Reserved.Portions of this software 2001, SIMULOG.Portions of this software 1995-2005 Spatial Corporation.Portions of this software 2005, Structural Research &Analysis Corp.Portions of this software 1997-2005 Tech Soft America.

    Portions of this software 1999-2005 Viewpoint Corpora-tion.Portions of this software 1994-2005, Visual Kinematics,Inc.All Rights Reserved

    This tutorial has been developed at the request of SolidWorks Benelux and may be used by anyone who wants to learn how touse the SolidWorks 3D CAD software. It is not permitted to use this tutorial or parts of this tutorial in any other way. Ifyou have any questions, please contact SolidWorks Benelux. Contact details are given on the last page of this tutorial.

    Initiative: Kees Kloosterboer (SolidWorks Benelux)Educational coordination: Jack van den Broek (specialist class Dr. Knippenberg)Realization: Arnoud Breedveld (PAZ Computerworks)

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    SolidWorks for Junior and Senior Secondary Technical Education 3

    Exercises

    Approach Congratulations! You have already worked through the first few SolidWorks tuto-

    rials, so you already have some understanding of SolidWorks. In order to really getto know the program, it is important that you practice a lot! That is why we have putthis bundle together. You now have a large number of exercises to help you becomefamiliar with SolidWorks.The best idea is to do the relevant exercises from this bundle every time you havecompleted a SolidWorks tutorial. You can then put what you have learnt into prac-tice straight away.The exercises you are going to do depend on each other. This means that: you maymake an axle in the exercises for tutorial one, another part in tutorial 3 and then putthem together in an assembly in tutorial 7. It is therefore very important that yousave everything that you make (parts, assemblies and drawings)! Create a newfolder for this purpose. You could call this folder SolidWorks exercises, for ex-ample. Always give the file the same name as the exercise (for example: Exercise1-

    1sldprt).Most of the exercises do not have an explanation. You should be able to model thepart using the drawing.

    Have fun drawing and good luck!

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    SolidWorks for Junior and Senior Secondary Technical Education 4

    Tutorial 1 ExercisesExercise 1-1

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    SolidWorks for Junior and Senior Secondary Technical Education 5

    Exercise 1-2

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    SolidWorks for Junior and Senior Secondary Technical Education 6

    Exercise 1-3

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    SolidWorks for Junior and Senior Secondary Technical Education 7

    Exercise 1-4

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    SolidWorks for Junior and Senior Secondary Technical Education 8

    Tutorial 2 ExercisesExercise 2-1

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    SolidWorks for Junior and Senior Secondary Technical Education 9

    Exercise 2-2

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    SolidWorks for Junior and Senior Secondary Technical Education 10

    Exercise 2-3

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    SolidWorks for Junior and Senior Secondary Technical Education 11

    Exercise 2-4Use the parts from exercises2-1 through 2-3 to make theassembly shown on the right.

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    SolidWorks for Junior and Senior Secondary Technical Education 12

    Exercise 2-5

    Exercise 2-6

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    SolidWorks for Junior and Senior Secondary Technical Education 13

    Exercise 2-7

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    SolidWorks for Junior and Senior Secondary Technical Education 14

    Tutorial 3 ExercisesExercise 3-1Based on the model from ex-

    ercise 2-5, make configura-tions using the dimensions inthe table on the right.Configuration 1 has the samedimensions as the model inexercise 2-5, so 5 new confi-gurations need to be made.

    A B C D

    Configuration1

    300 225 250 30

    Configuration2

    275 175 225 20

    Configuration3

    225 125 175 20

    Configuration4

    175 75 125 20

    Configuration5

    125 25 75 20

    Configuration6

    75 0* 25 20

    * Configuration 6 has just one single hole in its upper surface, in the middle of the surface.

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    SolidWorks for Junior and Senior Secondary Technical Education 15

    Exercise 3-2Put the parts from exercises 2-5 through 3-1 together to pro-duce an assembly as shown onthe right. Use different colorsfor the different parts.

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    SolidWorks for Junior and Senior Secondary Technical Education 16

    Exercise 3-3

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    SolidWorks for Junior and Senior Secondary Technical Education 17

    Exercise 3-4Make a new configuration outof the model from exercise 3-3as shown on the right. Youneed to suppress the two holes

    to make this configuration.

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    SolidWorks for Junior and Senior Secondary Technical Education 18

    Exercise 3-5Make an assembly as shownon the right. Use the partsfrom exercises 3-3 and 3-4.To secure it, use a Hex Socket

    Head, M12x1.25x20 from theToolbox.Place a plain washer undereach screw.

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    SolidWorks for Junior and Senior Secondary Technical Education 19

    Exercise 3-6

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    SolidWorks for Junior and Senior Secondary Technical Education 20

    Exercise 3-7

    Exercise 3-8

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    SolidWorks for Junior and Senior Secondary Technical Education 21

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    SolidWorks for Junior and Senior Secondary Technical Education 23

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    SolidWorks for Junior and Senior Secondary Technical Education 24

    Exercise 3-12

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    SolidWorks for Junior and Senior Secondary Technical Education 26

    Exercise 3-14

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    SolidWorks for Junior and Senior Secondary Technical Education 27

    Exercise 3-15Make the assembly using parts3-11 through 3-14.Use 10x Socket CountersunkHead Screw (ISO 10642)

    M10x45 to attach strip 3-13 totop plate 3-14. Weld strip 3-12 to strip 3-13using a fillet weld over the fulllength.Use hex head screws M10x30and an extra large plain wash-er to secure the rollers (3-11).

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    SolidWorks for Junior and Senior Secondary Technical Education 30

    Exercise 3-19Make a welded assembly outof parts 3-16 through 3-18 asshown in the drawing on theright. Apply the welds asshown in the assembly draw-

    ing.

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    SolidWorks for Junior and Senior Secondary Technical Education 31

    Exercise 3-20

    Exercise 3-21

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    SolidWorks for Junior and Senior Secondary Technical Education 32

    Exercise 3-22Make an assembly out of parts3-19 through 3-21. Use a hexhead screw (ISO 4014)M12x65 and a hex nut (ISO4034) to secure the pin.

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    SolidWorks for Junior and Senior Secondary Technical Education 34

    Exercise 4-2

    Exercise 4-3

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    SolidWorks for Junior and Senior Secondary Technical Education 35

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    SolidWorks for Junior and Senior Secondary Technical Education 36

    Exercise 4-4

    Exercise 4-5

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    SolidWorks for Junior and Senior Secondary Technical Education 37

    Exercise 4-6a

    Exercise 4-6bMake a mirror image versionof part 6a. The folded edge isnow on the other side.

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    SolidWorks for Junior and Senior Secondary Technical Education 38

    Exercise 4-7Use parts 4-4, 4-5, 4-6a and 4-6b to construct the assemblyas shown on the right.

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    SolidWorks for Junior and Senior Secondary Technical Education 39

    Tutorial 5 ExercisesExercise 5-1

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    SolidWorks for Junior and Senior Secondary Technical Education 40

    Exercise 5-2

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    SolidWorks for Junior and Senior Secondary Technical Education 41

    Exercise 5-3

    Exercise 5-4

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    SolidWorks for Junior and Senior Secondary Technical Education 42

    Exercise 5-5Make an assembly using parts5-1 through 5-4 as shown onthe right.The two plates are positioned

    with dowel pins (5-3) and thensecured using:- Plain washer, Normal

    Grade A, ISO 7089-6(M6)

    - Socket Button HeadScrew, ISO 7380 M6x25

    You will find both parts in theToolbox.

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    SolidWorks for Junior and Senior Secondary Technical Education 43

    Exercise 5-6aModel a sphere with a diame-ter of 60mm.

    Exercise 5-6bMake an assembly using thesphere from exercise 5-6athree times. The spheresshould all sit in a row andtouch each other.

    Exercise 5-6cMake an assembly using thesphere from exercise 5-6a four

    times. The spheres should allsit in a row and touch eachother.

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    SolidWorks for Junior and Senior Secondary Technical Education 44

    Exercise 5-7Make the assembly shown onthe right. Use:- 4 x assembly 5-6b- 2 x assembly 5-6c A different color is used for

    each occurrence of assembly5-6b in the image on the right.

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    SolidWorks for Junior and Senior Secondary Technical Education 45

    Exercise 5-8

    Exercise 5-9Make a new configuration forexercise 5-8 with just one pin.

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    SolidWorks for Junior and Senior Secondary Technical Education 46

    Exercise 5-10Make the assembly. Use:- 17 x exercise 5-8- 1 x exercise 5-9

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    SolidWorks for Junior and Senior Secondary Technical Education 47

    Exercise 5-11

    Exercise 5-12

    Exercise 5-13

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    SolidWorks for Junior and Senior Secondary Technical Education 48

    Exercise 5-14

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    SolidWorks for Junior and Senior Secondary Technical Education 49

    Exercise 5-15Make the assembly as shownon the right. Use:- 1 x exercise 5-11- 1 x exercise 5-12- 4 x exercise 5-13

    - 1 x exercise 5-14 For the sake of clarity, a dif-ferent color has been used forthe various componentsshown on the right.

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    SolidWorks is active in education

    3D CAD is an indispensable part of todays technical

    world. Whether you specialize in the field of mechan-ical engineering, metal, metal electronics, industrialproduct design or car engineering: 3D CAD is the toolfor todays designers and engineers.In the Benelux countries, SolidWorks is the mostpopular 3D CAD software on the market. This isthanks to a unique combination of characteristics:great ease of use, wide usability and outstandingsupport. User requirements are always included inthe software in the annual updates, which leads to anannual extension of functionality, but also to optimiza-tion of existing functions in the software.

    EducationA large number of educational organizations, rangingfrom organizations for secondary technical educationto technical universities, have already chosen Solid-Works. Why?

    For the lecturer , SolidWorks means choosing a user-friendly piece of software that pupils or students canmaster quickly. SolidWorks is therefore excellentlysuited to problem-driven education or competence-oriented education. Free tutorials in Dutch are availa-ble for various levels of education, such as a series oftutorials for junior and senior secondary technical

    education, which explain the basic principles of So-lidWorks, or the Advanced Modeling tutorial, whichdeals with more complex topics, such as modelingcomplex double-curved surfaces. All of the tutorialsare in Dutch and can be downloaded for free fromwww.solidworks.nl.

    For the pupil or student , learning SolidWorks isabove all fun and challenging. SolidWorks makestechnology much clearer and more accessible, sothat working on tasks and projects is much more rea-listic and fun. Furthermore, every pupil or studentknows that their employment prospects increase sig-

    nificantly if they can put SolidWorks, the most com-monly used piece of 3D CAD software in the Beneluxcountries, on their CV. A large number of the vacan-cies and internships advertised at www.cadjobs.nl, forexample, require knowledge of SolidWorks. This in-creases the motivation to learn how to use Solid-Works even more.A Student Kit is available to make SolidWorks eveneasier to use. All students following a course thatuses SolidWorks can download the Student Kit forfree . The Student Kit is a full version of SolidWorks

    poned, as SolidWorks has relatively modest hard-

    ware requirements. SolidWorks is very simple to in-stall and manage in a network environment, thanks tothe use of network licenses, among other things.Should you still experience problems, our qualifiedhelp desk team will get you back on track quickly.

    CertificationWhen you have mastered SolidWorks sufficiently,you can take the CSWA exam. CSWA is short forCertified SolidWorks Associate. On successful com-pletion of the exam, you will be awarded a certificate,which you can use to show that you have masteredSolidWorks sufficiently. This is useful when applying

    for jobs or internships.After working through this series of tutorials for juniorand senior secondary technical education, you willhave sufficient knowledge of SolidWorks to take theCSWA exam.

    FinallySolidWorks committed itself to education a long timeago. By supporting lecturers where possible, by pub-lishing teaching material and adapting it for the new-est version of the software every year and by issuingthe Student Kit. Choosing SolidWorks means choos-ing the future. The future of education, which is guar-

    anteed comprehensive support, and the future of pu-pils and students, who want the best opportunities af-ter completing their education.

    ContactShould you have any more questions about SolidWorks,please contact your reseller.

    Further information about SolidWorks is available on thewebsite: http://www.solidworks.nl

    SolidWorks BeneluxRTC Building

    Jan Ligthartstraat 11800 GH Alkmaar, NetherlandsTel: +31 (0)72 514 3550