Download - 2016 gn solids control presentation
Solids Control & Waste Management
2017/01/17
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GN Solids Control
Hebei GN Solids Control Co. Ltd
is a China & USA based top
manufacturer specialize in
solids control & waste
management equipment.
Our Main Equipment:
• Shale Shaker
• Decanter Centrifuge
• Mud Cleaner
• Desander & Desilter
• Vertical Cuttings Dryer
• Shaker Screen
• Degassers
• Dewatering Unit
• Cuttings Solidification Unit
• Various Pumps
• Mud Agitator & Mud Gun
• Jet Shearing Hopper
• Mud Tank & Mud System
About Us Who We Are?
www.gnsolidscontrol.com
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About Us Products
Vacuum Pump
Solidification Unit
www.gnsolidscontrol.com
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Applications What We Do?
HDD & CBM
Trenchless, CBM drilling
water well, Geothermal well
drilling mud recycling system
with skid mounted, trailer
mounted, or hydraulic jack
up mud tank.
Mining and industrial solids and liquid
separation solutions. Solids Removal
Unit for diamond drilling.
TBM & Piling
Tunnel Boring Machine,
Bored Piling de-sander &
Underground project slurry
separation equipment
Mining & Industrial Oil & Gas Drilling
Complete solids control system for oil rig
from 350HP to 2000HP.Drilling waste
management closed loop mud system
with cutting dryer, dewatering centrifuge,
solidification unit etc.
www.gnsolidscontrol.com
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2007.
Tangshan GN
Company
established by
Tom Zhou.
2016.
History GN Solids history
输入内容 输入内容 输入内容
GN Expand to own
No. 2 New Factory.
30x126 inch Huge
bowl industry
centrifuge developed
2011.
Hebei GN Solids
Established,
Vertical Cuttings
dryer developed
2013.
2010.
GN Solids America
Established. GN
Passed DNV CE, HSE,
Russia CR-TU
certification
2015.
GN Solids honored to
be China National
High-Tech Enterprise
2014.
GN Russia branch
established, and
Drilling cuttings
solidification unit
developed
GN Solids become the
first API certified China
Solids Control Company
www.gnsolidscontrol.com
Ongoing.
GN is developing
the latest thermal
desorption unit.
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GN Advantage Why Choose GN?
Certificates:
Facilities:
High-Tech
Solutions
Market
GN Solids Control is the first API certified solids control company from China.GN also owns the
Europe CE, HSE, ISO14001, ISO 28001, and Russia CR-TU certificates
GN Solids Control China manufacture facilities is over 40,000 ㎡(430,000 SF) ,close to Beijing.
GN Solids America is the first and biggest Houston USA based solids control company from China.
GN owns over 10 patents for solids control & waste management equipment.
GN Solids Control is honored to be the National High-Tech Enterprise.
GN Solids Control and waste management production is comprehensive enough to give you one-
stop turn key solution. GN owns a specialized factory for making high quality shaker screens.
GN Solids Control is a well-known international brand with product operation in over 60 countries.
Many top 10 oilfield service companies choose to work with GN for cost-effective solutions.
www.gnsolidscontrol.com
API Q1 Q1-1003
ISO 9001:2008 No.: 1208
Certificates Online: www.gnsolidscontrol.com/company/certificates/
DNV CE 5020-2014-CE-RGC-DNV
HSE CCSC16HSE2824R1M
www.gnsolidscontrol.com
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World Top 3
Work with GN Solids
Control from 2014 for
worldwide projects
With over 40 centrifuges
from GN, start working
with GN in 2012
Cooperative Partner
Partner in Argentina
With over 40 centrifuges
and 25 shakers from GN,
work with GN from 2010
Large Oilfield Service Company
Top Solids Control Company
World Top 10 Oilfield Service Company
Work with GN for
centrifuges and shale
shakers etc. from 2014
GN Solids Control is the
approved top level olids
control supplier for
COSL, especially for
over seas projects
Customized manufacture
centrifuge, shakers, dryers and
shaker screens from 2010
Clients Who Choose GN?
www.gnsolidscontrol.com
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Pre-Sales
Free Consulting, one stop solution,
customized design, shaker screen
samples.
During-Sales
On Time delivery, Customized
Engineering, Quality Control &
Assurance, Worldwide Shipping
Our fast & reliable support as well as
the cost-effective solutions gives GN
many repeat orders from the same
clients.
After-Sales
On-site commissioning support, 14
Months Guarantee , Spare Parts
stock, Local support from Branch or
partner .
Customer
Focus
Repeat-Order
Service Fast & Reliable Support
www.gnsolidscontrol.com
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Parts Mechanical
Coating Japan Kansai Brand
Parts
Electrical
GN products use SKF
bearings, and OLI Vibration
Motors to ensure longer
operation life.SS-304 Bolts
and Nuts
Epoxy zinc-rich
anticorrosive heavy-duty
painting and coating for
offshore and onshore
applications
Electrical components
inside the panel is
ABB/SIEMENS/Schneid
er brand, VFD is ABB or
SIEMENS Brand.
Suppliers Only Top Quality
www.gnsolidscontrol.com
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Workflow… Products …working in 60+ Countries
www.gnsolidscontrol.com
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Shale Shaker Centrifuges Vertical Dryer
Different size of shale shaker for
primary solids control to give
you benefits in drilling fluids
saving for oil gas drilling, CBM
and water well drilling, HDD and
TBM projects. The high G
drying shaker for drilling cuttings
treatment.
Solids control barite recovery,
dewatering centrifuges, and
High G force centrifuge for
waste management ultra fine
solids separation. Bowl size
from 220mm(9inch) to
550(22inch) available.
Vertical cuttings dryer for
OBM/SBM/WBM to maximize
the recovery of drilling fluids
from the drilling cuttings and
minimize the drilling waste. With
oil on the cuttings to be less
than 5%.
Equipment GN Core Product
www.gnsolidscontrol.com
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High-G Force Shaker
Features & Benefits
• Stainless Steel shaker bottom frame
----Prolongs equipment life.
• Mechanical deck angle adjustment while working
----Flexible and reliable for different mud conditions
• Italy OLI or US Martin Brand vibration Motors
----High G force and reliable operation.
• Wedge block technology
---- Eases screen replacement and reduces unit
downtime
• Patent screen sealing Technology
---- Eliminate maintenance problems
• Rubber Cover Damping Spring
---- Reduce Noise, Increase Safety
Different Feeders Available
Shale Shaker Linear Motion
www.gnsolidscontrol.com
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Shale Shaker High G Drying Shaker
www.gnsolidscontrol.com
Video: http://www.gnsolidscontrol.com/video/gn-high-g-drying-shaker-and-centrifuge-for-cnpc-wbm-waste-management
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Centrifuge Drilling Mud Decanter Centrifuge
www.gnsolidscontrol.com
Video: http://www.gnsolidscontrol.com/video/gn-wbm-waste-management-unit-working-for-sinopec-in-wushenqi-inner-mongolia
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Centrifuge Drilling Mud Decanter Centrifuge
www.gnsolidscontrol.com
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Centrifuge Drilling Mud Decanter Centrifuge
www.gnsolidscontrol.com
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Centrifuge Drilling Mud Decanter Centrifuge
www.gnsolidscontrol.com
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Cuttings Drying System
Working Process
• Screw conveyors(3) will convey the drilling
cuttings(solids) discharged out from shale shaker(1)
and mud cleaner(2) after treatment to the vertical
cutting dryer(4).
• The dryer will take oil or water from the drilling
cuttings, leading to the direct disposal of dried
enough cuttings(5); while the liquid(6) flows into a
catching tank(7) for storage where it will be
pumped into a decanter centrifuge(9) by a screw
pump(8) for further treatment to make more clean
liquid return to the whole active drilling mud
system(11).
Working for OBM/SBM/WBM
Cuttings Dryer Vertical Cuttings Dryer
www.gnsolidscontrol.com
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Cuttings Dryer Oil Based Mud Treatment
www.gnsolidscontrol.com
Video: http://www.gnsolidscontrol.com/video/gn-oil-based-drilling-cuttings-dryer-for-shell-project
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Drilling Waste Mud Before Treatment
Cuttings Dryer Water Based Mud
www.gnsolidscontrol.com
After Treatment By GN Dryer
Video: http://www.gnsolidscontrol.com/video/gn-high-g-force-vertical-cuttings-dryer-for-wbm-waste-treatment
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Dewatering Unit Solidification Unit Thermal Desorption Unit
By utilizing the GNDU2000 Series 20FT
dewatering unit, the result is a chemically
enhanced flocculation of colloidal and ultra-fine
drilled solids that can be efficiently removed
with a GN dewatering centrifuge.
The drilling cuttings
stabilization /solidification unit provide a
n effective method for processing oil-
base waste and water based waste; In
a result, it produces an environmentally
safe, dry material that is acceptable for
onsite, or land farming disposal at an
approved waste facility.
Indirect Thermal Desorption applies heat to the
Oil Based Mud Drilled Cuttings while
isolating the flame from the cuttings. The oil vap
or is isolated, so it can be recovered,
condensed, and recycled, eliminating long-
term liability
Drilling Waste Treatment Unit
www.gnsolidscontrol.com
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Zero Discharge Solutions
Features & Benefits
(1) It is widely known traditional solids control
equipment like shale shaker, desander desilter,
and decanter centrifuge will removes solids upper
than 5 microns, for colloidal-size particles which is
less than 5 microns will build up in the drilling mud
system. To maintain the drilling mud properties,
the operators have to dilute the drilling fluids with
water, this consumes more water and create
more drilling waste.
(2) For limited and zero discharged closed loop
system, the GN dewatering unit is a very
important unit to keep the mud clean and reduce
the drilling waste which has to be sent for
treatment and disposal. Before entering the
dewatering phase, for the weighted drilling mud,
firstly it enters a barite recovery centrifuge to
recovery the barite to the active mud system.
Remove Ultra-Fine drilled Solids
Dewatering Unit Working Process
www.gnsolidscontrol.com
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Working Process
1) Drilling waste collection hopper collects all the drill
cuttings & drilling waste, which is transported to the mixing
chamber by the underneath screw conveyor at pre-set
capacity.
2) Cement storage box is keeping cements powder,
through the tubular screw conveyor, powders are sent to
the mixer at pre-set capacity.
3) In the same way, absorber is kept in a box, then sent to
the mixer by tubular screw conveyor.
4)There are 2ea 1.5inch liquid inlet, for water feeding,
liquid chemical feeding, located beside the mixer inlet.
5)The high-shear mixer mixes all the material, and push
to the front at the same time. When the solids go to the
discharge port, it is already mixed sufficiently, then
discharge.
6) Drilling waste is solidified by our innovative blending
technology and can be processed continually on-site. The
dosing rates of the absorber and the sludge, cements
powder can be adjusted accordingly. After processed, the
drilling cuttings are eco-friendly and environmentally safe
for disposal.
Drilling Cutting Stabilization & Solidification
Solidification Unit Drilling Cuttings Treatment
www.gnsolidscontrol.com
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Features & Benefits
• GN Mobile TDU is an ex-situ, non-incineration
technology designed to separate hydrocarbons
from various matrices including oilfield waste, soil,
sludge, sand, filter-cake, tank and tanker bottoms,
organic-based hazardous waste and contaminated
soil in a non-oxidizing atmosphere without
destroying the hydrocarbons.
• GN Mobile TDU is popular for treatment of different
waste streams in particular oily sludge, drill
cuttings, organic-based hazardous waste
processing and contaminated soil remediation.
• The TDU technology has been used extensively for
waste management, and recovery of the oil from
the waste material as a sellable product throughout
the world.
• Indirect heated treatment technology. oily waste
will be heated firstly. The oil and moisture will
gasified, and gases will be quenched and
condensed for oil/water separation.
Oil on Discharged Solids ≤ 0.3%
GNTDU-2000A Thermal Desorption Unit
www.gnsolidscontrol.com
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Solids Control System Mud Recycling System Desander Plant
Multi-Tank Solids Control System for oil gas
drilling, deep well drilling from 500M to
9000M.
Complete mud system with 4 phase solids
control include: Shale Shaker, Mud
Cleaner(Desander and Desilter assembly)
vacuum degasser, decanter centrifuges, mud
tanks, pumps, agitators etc.
Liquid Mud Plant is also available from GN.
Mud Recycling System available for
following models:
• GNMS-200G for 200GPM.
• GNMS-350G for 350GPM
• GNMS-500G for 500GPM
• GNMS-1000G for 1000GPM
GNMS-500B for economic solutions, and
GNMS-500GL for high volume solutions.
TBM and bored piling desander plants available
for following models:
• GNMS-200D for 200GPM
• GNMS-500D for 500GPM
• GNMS-1000D for 1000GPM
• GNMS-1500D for 1500GPM
• GNMS-2000D for 2000GPM
Customized mud system is available.
Mud System Solids Control System
www.gnsolidscontrol.com
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Oil Sludge Treatment System Application
• Tank Cleaning Oil Sludge Treatment
• Refinery Oil Sludge Treatment
• Drilling Oil Sludge Waste
• Other Oily Sludge
GN Main Equipment for Oil Sludge
Oil Sludge Treatment System
www.gnsolidscontrol.com
• Pre-Mixing and Heating System
• High G force Shaker for coarse solids removal
• Oil Sludge Washing and Mixing Tank.
• Decanter Centrifuge for sludge and liquid
separation
• Chemical Dosing System for oil sludge washing.
• 3 Phase separation System for Solids, Oil, and
Water separation.
• Micro Bubble Water Treatment to reduce water in
the oil below 50 PPM.
• Thermal Desorption Unit to reduce the oil on the
sludge to below 0.3% - 1%.
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Shaker Screen API Shale Shaker Screens
www.gnsolidscontrol.com
D 100 Separation(Micron) API Screen Number
﹥7801.0 TO 925.0 API 20
> 550.0 TO 655.0 API 30
> 390.0 TO 462.0 API 40
> 275.0 TO 390.0 API 50
> 231.0 TO 275.0 API 60
> 196.0 TO 231.0 API 70
> 165.0 TO 196.0 API 80
> 137.5 TO 165.0 API 100
> 116.5 TO 137.5 API 120
> 98.0 TO 116.5 API 140
> 82.5 TO 98.0 API 170
> 69.0 TO 82.0 API 200
> 58.0 TO 69.0 API 230
> 49.0 TO 58.0 API 270
> 41.5 TO 49.0 API 325
> 35.0 TO 41.5 API 400
.High Quality GN Shale Shaker Screen and replacement screen for GN competitor shale
shakers.
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GN Composite Frame Screen
• Automatic Robot Welding of the steel frame to have better quality
and consistency.
• High quality fiber glass to improve plastic quality and screen
temperature resistant to 140 C degree.
• Four side tension of mesh during the heat press to minimize the
gap between the top screen and support screens, in a result
extending the screen life. Our competitor normally do not use any
tension for heat press.
• GN 3 layer wire mesh for API 60 and above for longer screen life,
our competitor normally use 3 layer only for API 120 and above.
• GN wire mesh supplier is the same supplier for Derrick and MI
Swaco.
• GN high performance wire mesh configuration is compliant to API
RP 13C with normally average screen life to 300-700 hours.
• GN comprehensive line composite frame screen for GN shakers,MI-Swaco Mongoose,MI-Swaco MD-3/MD-2,Nov Brandt
Cobra, Venom, VSM-300,FSI screen,Derrick 2000. And we
can customized the Injection mould for your screen dimension.
• The composite frame screen is repairable to save cost.
• Compared to metal frame, the composite frame useable area is
10% to 20 % larger.
• Since the composite frame is covered by plastic, it is rust
resistant for long time storage up to over 5 years.
GN Screen Benefit Composite Frame Screen
www.gnsolidscontrol.com
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China Headquarter
Hebei GN Solids Control Co.,Ltd
• Email: [email protected]
• Web: www.gnsolidscontrol.com
• Tel: +86-316-5276988
• Fax:+86-316-5276990
• Address: No.3 Industry
Road,Dachang Chaobai River
Development Area,Langfang,China
065300
• Location: 40KM to Beijing
International Airport
Contact GN Branches
USA Branch Russia Branch
GN Solids America LLC
• Email: [email protected]
Web: www.gnsolidsamerica.com
Tel: +1-713-8780880
• Fax:+1-832-288-5917
• Address: 6710 Windfern Road,
Houston, TX 77040, USA
GN Solids Russia
• Email: [email protected]
• Web: www.gnsolidscontrol.ru
• Tel: +7 925 304 25 70
• Address: г.Москва.Радонежского
Сергия ул.