automatizacion de procesos plantstruxure
TRANSCRIPT
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Cristian CondorJefe de Producto de Automatización
PlantStruxure
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Schneider Electric 2- Industry Business - ABrown – June 2009
Necesidad actual de un sistema de automatización
●Estandares libres de automatización●Desde el nivel de campo al nivel de gestión
●Acceso a los procesos y equipamiento
a nivel de campo información●Supervisión remota & diagnóstico●Gestión de activos & Control de calidad●Mejora de la eficiencia Operacional
●Facil conectividad a equipos de diferentes fabricantes y/o sistemas de automatización instalados.
● Garantizar la Inversión a futuro
●Facil selección de productos y facil interoperabilidad ●Aplicaciones de control para resolver la demanda●No estar restringido a equipos propietarios o redes específicas
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Schneider Electric 3- Industry Business - ABrown – June 2009
Sistema de Automatización PlantStruxure
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Schneider Electric 4- Industry Business - ABrown – June 2009
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Introduction
Know more …
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
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Schneider Electric 6- Industry Business - ABrown – June 2009
“Arquitecturas de automatización obsoletas”
●Muchas combinaciones, uso de tecnologias
Propietarias●Control, E/S y dispositivos de red usan diferentes
tecnologias.●Multiples soluciones especificas propietarias.
●Data es “transformada” en cada nivel●Bits a Bytes, Bytes a Data, Data a Información●Carga de procesamiento en el PLC y aplicaciones
en sistemas SCADA
Multiple redes de comunicación y conversión de datos
Control
Supervision
I/O
Device
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Schneider Electric 7- Industry Business - ABrown – June 2009
Uso de Ethernet
●En 1997 el Estandar Ethernet TCP/IP y Servicios Web nacen como un protocolo en el uso industrial.
●Ethernet para cualquier dispositivo a todo nivel.
●Mismo estandar para instalación, distancias, topologias (para cualquier nivel )
●Herramientas de desarrollo libres
●Tecnologia derivada de las redes IT.
Tecnologia libre y abierta bajo estandares de aplicación industrial
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Schneider Electric 8- Industry Business - ABrown – June 2009
Redes basadas en Ethernet TCP/IP son el futuro
●Redes Ethernet TCP/IP●Costos de redes industriales y IT continuan
reduciendo costos●Sistemas de control toman ventaja de los
servicios standard de Ethernet
●Standard Ethernet sera la comunicación clave entre
●Procesos, Infraestructuras de Energia, Sistema de gestión de edificios.
Industrial Ethernet Devices Forecast(thousands of units)
0
500
1000
1500
2000
2500
3000
3500
4000
2007 2008 2009 2010 2011 2012
CAGR=27.5%
Dat
a so
urce
:A
RC
200
8 In
dust
rial E
ther
net S
tudy
Tendencias en redes
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Schneider Electric 9- Industry Business - ABrown – June 2009
La suite de protocolos TCP/IP Como se relaciona con el modelo OSI?
1
7
6
5
4
3
2
Fisica
Enlace de datos
Red
Transporte
Sesión
Presentación
Aplicación
Modelo OSI
Modelo TCP/IP
1
4
3
2
Enlace de datos / Fisica
Red
Transporte
Applicación
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Schneider Electric 10- Industry Business - ABrown – June 2009
La suite de protocolos TCP/IPQue es?
●La suite de protocolos mas usados en redes Ethernet
●Tambien conocido como la familia de protocolos de internet
●Basado en dos protocolos principales:●TCP: Transmission Control Protocol
●IP: Internet Protocol
●Principales protocolos Modbus TCP/IP y Ethernet/IP
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Schneider Electric 11- Industry Business - ABrown – June 2009
Ethernet (802.3), Wireless LAN (802.11)
Internet Protocol (IPv4, IPv6), ICMP, IPsec
User Datagram Protocol (UDP) / Transmission Control Protocol (TCP)
NTP DHCP SMTP DNS SOAP SNMP
Ethernet/IP
(CIP)MODBUS
TCP
RSTPFisica
Internet
Transporte
Applicacion
6115861784
IEEE - Institute of Electrical and Electronics Engineers
IETF - Internet Engineering Task Force
IEC - International Electrotechnical Commission
Estandares basados en redes industriales
FTP HTTP
Estandares basados en redes Ethernet
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Control Network
●Based on Ethernet●100Mbps/1000Mbps
●Global Data●Intercambio de datos en tiempo real
●Control distribuido
●Comunicaciones punto a punto
●Time synchronisation
●Optimise with ConneXium switches
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IO Networks
●Choice of proprietary and/or Ethernet based IO networks
●Remote IO (RIO)●Guaranteed cycle times
●Fast scan
●Distributed IO (DIO)●Flexible architectures
●Fieldbus & device network integration
●Extend IO capabilities into the field
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Schneider Electric 14- Industry Business - ABrown – June 2009
DIO Advantys STB
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Schneider Electric 15- Industry Business - ABrown – June 2009
S908
●Benefits from new IO system●The latest IO technology
●Enable energy efficiency●Access from the control room
down to the devices●Time-Stamping
QEIO Quantum Ethernet RIO
System Target
Transparent
Flexible
EfficientEthernet
Migration
Sustainable
●Capitalize on our installed base!
●Expand Quantum architecture to Ethernet
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Device Networks
Ethernet Profibus CANopen
●Choose the device network that is right for your application
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Ethernet Topologies
Star Daisy Chain Daisy Chain Loop Ring
*Q3 2009
●By using Ethernet as the IO network you have the freedom to choose from a number of topologies to match your application and budget
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Schneider Electric 18- Industry Business - ABrown – June 2009
Topologia redundante anillo
Port MirroringStation
I/O Islands
Drives Starters
Unity Pro V5
M340
Loop detection
RSTP / hiperanillo devices detect the presence of a loop
Topology definition
Optimal paths are chosen to serve all nodes
Failure Detection
Path interruption is detected and communicated to nodes
Topology re-establishment
New optimal paths are chosen to serve all nodes
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Schneider Electric 19- Industry Business - ABrown – June 2009
Integración de buses de campo en redes Ethernet
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Schneider Electric 20- Industry Business - ABrown – June 2009
SIMPLE: Maestros remotos de comunicación
●Configuración y supervisión de la instrumentación, a través del soft de programación (además del soft de gestión de activos). Ningún gateway ni soft de PLC capáz de hacerlo.
●Todo el programa del PLC e instrumentación guardados en un sólo archivo del soft de programación. Con gateway, el programa está en su soft y no en el del PLC.
UNITY / HMI / SCADA Software de Gestión de activos
Ethernet Control
Router
Ethernet Field
InputInput
SK3
FRM PRM
PA
HRM
InputInput
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Schneider Electric 21- Industry Business - ABrown – June 2009
Comunicación de buses de campo simple y seguro
●Brinda Seguridad●Cableado y reducción de costos de
operación●Interoperabilidad●Acceso tranasparente de herramientas de
gestión de activos (AMS) permite al dispositivo de campo calibracion, diagnostico, maintenimiento, …
●HART●Strength is compatibility with existing 4-20
mA wiring (pt to pt) and cost (HART is embedded in most of the devices)
●New Wireless standard available
●PROFIBUS DP/PA ●Safety certified solutions●Bus powering and IS capability●Widespread support ●PROFIBUS strength is the link with DP
and simplicity
Reduce el cableado
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
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Schneider Electric 23- Industry Business - ABrown – June 2009
Today’s situation for an end user
Vijeo Citect OFS
Unity Pro Web Designer
sg² UAG
How can I maintain this …?
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Schneider Electric 24- Industry Business - ABrown – June 2009
Everything they need in one pack
I want to easily manage my system from a single location
Alliance Pack
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Schneider Electric 25- Industry Business - ABrown – June 2009
Alliance Pack
Vijeo Citect – V7.10r3+ OFS V3.34 (integrated)
Unity Pro – V5.0
Web Designer – V2.25
Unity Loader V2.1
Advantys V4.7
EtherNet/IP V1.1
All products inside the
offer
sg² - V3.6Devices & Process Library
Energy Management Library
UAG – V3.3Devices & Process Library
Process Application Library
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
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Schneider Electric 27- Industry Business - ABrown – June 2009
Magelis Small Panels
Simple HMI for Simple Application
Magelis Advanced Panels
Magelis Industrial PC & Box
Reliable PC-based application from HMI, SCADA to other industrial application
Advanced HMI For Enhanced Application
*Includes Vijeo Designer
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Schneider Electric 28- Industry Business - ABrown – June 2009
Magelis Small Panels
Simple HMI for Simple Application
Magelis Advanced Panels
Magelis Industrial PC & Box
Reliable PC-based application from HMI, SCADA to other industrial application
Advanced HMI For Enhanced Application
*Includes Vijeo Designer
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Schneider Electric 29- Industry Business - ABrown – June 2009
Magelis STO
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Schneider Electric 30- Industry Business - ABrown – June 2009
Gama Magelis STO El terminal táctil más pequeño de la historia
Sin herramienta de montaje
Paneles Nítidos
Fácil Mantenimiento
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Schneider Electric 31- Industry Business - ABrown – June 2009
●Fuente de alimentación de 24 VDC con conector extraíble
●Pantalla: Táctil de 3.4” 16 niveles de grises , 3-colores de retroiluminación:
●Sin herramientas de montaje (Magelis spring clamps)
●Puerto serie RJ45 con RS485/232 multiprotocolo
●Puertos USB● tipo A y tipo mini-B
Gama Magelis STO ……..un enfoque innovador
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Schneider Electric 32- Industry Business - ABrown – June 2009
Siemens
Mitsubishi
Omron
Rockwell
Gama Magelis STO ……Capacidades de comunicación
Comunicación con otros protocolos
Comunicación directa, sin uso de PLC
Descarga y almacenamiento de datos:•Cable USB estándar•Memoria USB
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Schneider Electric 33- Industry Business - ABrown – June 2009
Magelis STU
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Schneider Electric 34- Industry Business - ABrown – June 2009
Gama Magelis STU Revolucionario sistema de montaje
Alta-definición TFT QVGA 65K colores
Comunicación abierta
Modbus
Unitelway
Siemens
Mitsubishi
Omron
Melsec +Modbus TCP/IP
Ethernet IP
Profinet
Sistema de montaje:“Push-Button” O 22 mm
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Schneider Electric 35- Industry Business - ABrown – June 2009
● Fuente de alimentación de 24 VDC con conector extraíble
● Comunicación
● Puerto serie RJ45 con RS485/232 multiprotocolo(1)
● Puerto Ethernet RJ45 con 10/100 Base T
multiprotocolo(2)
● Puertos: descarga, periféricos, memoria, teclado USB
● Mini-puerto tipo mini-B
● USB tipo A
• Fácil mantenimiento: sin batería, larga vida retroiluminación LED,
Gama Magelis STU Un revolucionario sistema de montaje
(2)(1)
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Schneider Electric 36- Industry Business - ABrown – June 2009
Gama Magelis STU…….Comunicación abierta
Siemens
Mitsubishi
Omron
Rockwell
Descarga y almacenamiento de datos:•Cable USB estándar•Memoria USB
Profinet
Ethernet IP
Modbus TCP/IP
Comunicación con otros protocolos
Ethernet
Modbus Serial
Terceros:
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Schneider Electric 37- Industry Business - ABrown – June 2009
Gama Magelis STU…… Mayor control del proceso gracias a su puerto Ethernet: Web Gate, E-mail.
Web Gate
Proceso
WARNING
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Schneider Electric 38- Industry Business - ABrown – June 2009
Magelis Small Panels
Simple HMI for Simple Application
Magelis Advanced Panels
Magelis Industrial PC & Box
Reliable PC-based application from HMI, SCADA to other industrial application
Advanced HMI For Enhanced Application
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Schneider Electric 39- Industry Business - ABrown – June 2009
• 6 Tamaños• Pequeño : 3.8 ’’• Mediano : 5.7 ’’• Grande : 7.5’’ - 10.4’’ 12.1’’ - 15 ’’
Gama Magelis XBT GT………Un rango de posibilidades
Una amplia gama, diseñados para adaptarse a todas sus necesidades
XBTGT 2110 5.7 ’’XBTGT 2330 5.7 ’’XBTGT 5330 10.4 ’’
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Schneider Electric 40- Industry Business - ABrown – June 2009
Gama Magelis XBT GT……..Comunicarse libremente
●Velocidades de comunicación: 10/100 Mbps
●Transferencia de archivos utilizando un servidor FTP
●Página Web embebida para el control y monitoreo del proceso
●Envío de correos electrónicos
●Intercambio de datos entre HMI’s
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Schneider Electric 41- Industry Business - ABrown – June 2009
Gama Magelis XBT GT/GTO……..Comunicarse libremente
•Communicación a otros buses de campo
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Schneider Electric 42- Industry Business - ABrown – June 2009
Novedades
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Schneider Electric 43- Industry Business - ABrown – June 2009
Magelis GTO TM
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Human Machine Interface
The Optimum panel range Magelis GTO
The first optimised terminal range without compromise on features and performance
12”1
3”5
5”7
12”1
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Schneider Electric 45- Industry Business - ABrown – June 2009
State-of-the-art graphic panels●TFT color screen for all: 65K colors for all screen sizesto allow good monitor conditions for operators.
●All LED backlight to ensure energy saving. Excellent brightness and full dimming function possible with
this technology for specific applications like Marine.
●The first Magelis wide format (16/9) with a 7” display offering a 40% increase in the available screen area compared with equivalent standard 5”7 terminal .
●Addition of function keys on 3”5 and 7” wide displays, with good click feeling, to allow spacesaving in visualisation and fine control .
New Magelis GTO range
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Schneider Electric 46- Industry Business - ABrown – June 2009
●Embedded Ethernet on all the terminals
to ensure web services (IT link, Webgate,
ftp server, diag informations , e-mail).
2 serial lines to complete communications
with devices on the machines .
• Up-to-date interfaces (USB 2.0, SD cards) to offer easy maintenance and good peripheral links.
SD cards with 4 Gb permit large log files capability and the new mini-USB port allows the use of standard cable for download.
New Magelis GTOEasy connectivity
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Schneider Electric 47- Industry Business - ABrown – June 2009
Easy installation and sustainable offer
●Same cut-out as Magelis XBTGT range; it ensures to keep same design of your machine and an easy substitution.
●Same configuration Software, with Vijeo Designer
With Magelis GTO you can rely on a long term investment.
●Unique way for connectors location to offer a better cabling of the panels .
●Unique power plug for all the range with fast connection●Unique installation fasteners for all the range with only 4 attachment
points.
New Magelis GTO
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Schneider Electric 48- Industry Business - ABrown – June 2009
Whatever your constraints , you can find a solution !
New Magelis GTO
●Extended Temperature range with all Magelis GTO operating now up to 55°C for hot environment.
●World Wide Certifications including Hazardous location ( Class1 Div2 , ATEX Cat 3 certificates ) and Marine Bridge and Deck.
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Schneider Electric 49- Industry Business - ABrown – June 2009
New Magelis GTO
●Smart environmental covers accessory to protects against chemical and oil substances in machine tools environment.
●Affordable stainless steel panels for applications in food and beverage or pharmaceutical industry.
Whatever your constraints , you can find a solution !
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Schneider Electric 50- Industry Business - ABrown – June 2009
New Magelis GTO Stainless steel models for pharmaceutical and food and beverage applications.
• With Vijeo Designer software and its traceability add-onIDS conformed to CFR21 part 11, it is the right solution forterminals in food and beverage and pharmaceutical
industry.
3 sizes : 5’’7, 10’’4, 12’’1
• In compliance with DIN EN 1672-2 "Food processing machines – Safety and hygiene requirements“ , they can provide an examplary cleaning and disinfection.
• Corrosion resistant stainless grade 304 cover, protection IP66K, conformal coating of electronic part and gasket conform to FDA 21CFR177.2006 give the best answer to the constraints for pharmaceutical and food and beverage applications.
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Schneider Electric 51- Industry Business - ABrown – June 2009
New Magelis GTO Standard line-up
Display 3’’5 TFT QVGA
65K Colors
5’’7 TFT QVGA
65K Colors
7’’ TFT WVGA
65K Colors
7’’5 TFT VGA
65K Colors
10’’4 TFT VGA
65K Colors
12’’1 TFT SVGA
65K Colors
Input method Touchscreen +
6 F Keys
Touchcreen Touchscreen +
8 F Keys
Touchscreen Touchscreen Touchscreen
Flash Memory 64MB
96MB
64MB
96MB
96MB 96MB 96MB 96MB
Backup Memory 128KB
512KB
128KB
512KB
128KB 512KB 512KB 512KB
Mem extension
SD card
No No
Yes
Yes Yes Yes Yes
Serial ports 1 RS232+ 1 RS485
1 R232 / RS485
1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485
Ethernet No
Yes
No
Yes
Yes Yes Yes Yes
USB ports 1 Host type A + 1 Device type miniB
Power Supply 24 VDC
References HMIGTO1300
HMIGTO1310
HMIGTO2300
HMIGTO2310
HMIGTO3510 HMIGTO4310 HMIGTO5310 HMIGTO6310
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Schneider Electric 52- Industry Business - ABrown – June 2009
New Magelis GTO Stainless steel line-up
Display 5’’7 TFT QVGA
65K Colors
10’’4 TFT VGA
65K Colors
12’’1 TFT SVGA
65K Colors
Input method Touchcreen Touchscreen Touchscreen
Flash Memory 96MB 96MB 96MB
Backup Memory 512KB 512KB 512KB
Mem extension
SD card
Yes Yes Yes
Serial ports 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485
Ethernet Yes Yes Yes
USB ports 1 Host type A + 1 Device type miniB
Power Supply 24 VDC
References HMIGTO2315 HMIGTO5315 HMIGTO6315
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Schneider Electric 53- Industry Business - ABrown – June 2009
Mobility offer
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Schneider Electric 54- Industry Business - ABrown – June 2009
Remote Mobile Visualization ?How to have it ? How to use it ?
Prepare(only 1 time)
Connect(when needed)
Operate Disconnect
Validate “Remote Visualization” option in Buildtime
Start App, select HMI server (discover, favorites, history)
Navigate on Tablet as on main HMI.Both screens always identical
Close App or on TimeOut
Mainly for :Debug
CommissioningMaintain
Buy dedicated App for your Mobile Device
Before After
1 remote visualization
Zoom ok !
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Schneider Electric 55- Industry Business - ABrown – June 2009
Tiny Mobile HMIHow to have it ? How to use it ?
Before After
Prepare(only 1 time)
Connect(when needed)
Operate Disconnect
Develop dedicated 2nd target in Buildtime
Start App, select HMI server (discover, favorites, history)Then upload tiny application
Operate tiny HMI using full interactivity
Close App or based on TimeOut
Buy dedicated App for your Mobile Device Zoom
mobile HMI
swipe
2-finger tap
Mainly for :PRODUCTION
monitoring,adjusting
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Schneider Electric 56- Industry Business - ABrown – June 2009
Magelis Small Panels
Simple HMI for Simple Application
Magelis Advanced Panels
Magelis Industrial PC & Box
Reliable PC-based application from HMI, SCADA to other industrial application
Advanced HMI For Enhanced Application
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Schneider Electric 57- Industry Business - ABrown – June 2009
Heavy Duty
General Purpose PC BOX
Compact BOX 1 PCI
PC Panel
PC BOX
Flex BOX2 to 4 PCI
Embedded BOX
iDisplay15” & 19“ touch,15" Touch & Kbd
Display
Smart +15” Touch
Front Panel + PC BOX
Front Panel + Flex BOX12”, 15”, 19“2 to 4 PCI
Embedded
Compact iPC
Flexible iPC
Magelis iPC Offer
Compact8.4“, 12” & 15”Touch, 1 PCI
Maintenance Free
Heavy Duty
General Purpose
Embedded Panel
SoftwareBundles
Smart8.4“, 12” & 15” Touch
Smart BOX
Opti PC8.4“& 15” Touch
New
Innovation
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Schneider Electric 58- Industry Business - ABrown – June 2009
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Schneider Electric 59- Industry Business - ABrown – June 2009
SCADA Vijeo Citec
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Operation oriented user interface
●Easy navigation
●Powerful alarm management
●On line trends
●Process Analyst
●Inbuilt User security
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Operator screens
Alarm Banner showing most recent alarms & events
User login and security functions
Device faceplate pop-up
Screen Navigation, access to trends,
system status, alarm windows etc
Context sensitive system object
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Process analyst
Overlaid analog and stacked digital pens
on the same pane
The value of all pens are displayed a the current cursor location
Alarms display ontime, offtime, acknowledge time and operator comments
Save a snapshot or a favourite in run-time
Unlock pens to allow values to be
compared over different time
periods
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Schneider Electric 63- Industry Business - ABrown – June 2009
Arquitectura confiable redundante
●No single point of failure●8 paths for plant control●Out of the box
File Server(Primary)
File Server(Standby)
Alarm ServerTrend Server
Reports ServerWeb Server
(Primary)
Alarm ServerTrend Server
Reports ServerWeb Server(Standby)
IO Server(4 Paths)
IO Server(4 Paths)
Controller(Primary/Stanby)
Controller(Primary/Stanby)
Display Client
Display Client
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Schneider Electric 64- Industry Business - ABrown – June 2009
● Water & wastewater, critical mining, oil & gas and the food & beverage industries, in particular, are eager for first level security monitoring functions such as these:
Water & Wastewater Industry Oil & Gas Industry
Mining Industry
Integración camaras Pelco
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Schneider Electric 65- Industry Business - ABrown – June 2009
• Schneider Electric Power Meters• ION range
• PM range
• Generic Meters• IEC 61850 (<200 devices)
• Modbus
• DNP3 (existing)
• IEC 60870-5-104* (updated)
Integracion de Energia
*SCADA product option
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Schneider Electric 66- Industry Business - ABrown – June 2009
Sistema distribuido UAG
PLC
HMI
Communication
Network
SCADA ProjectUAG Project
Unity Pro Project
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
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Hot Standby
Peer to peer comms
Distributed functionality
Process libraries
Regulatory control
Advanced process control
One flexible controller family
More …
Device Integration
High speed logic
Motion & machine control
Stand-alone operation
Scaleable architecture
Extensive communication
At the source alarms
Hot-swap
Distributed IO Remote IO
Multitasking controller OS
Safety
Online changes
Process control requirementsDiscrete control requirements
Ruggardised
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Schneider Electric 69- Industry Business - ABrown – June 2009
Modicon Atrium
Modicon PAC familyPowered by Unity
Advanced Machines
Modicon Premium
Manufacturing
Large Infrastructures
Modicon Quantum
Process Automation
Critical Infrastructures
Modicon M340
Complex Machines
Mid-size Infrastructures
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Quantum Controller
●High availability & safety●Reduces downtime and protects
●On-line changes●No system downtime, increased flexibility for
maintenance
●Meets requirements in specific industries●Time stamping●Intrinsic safety
•Up to 31 remote I/O racks• 8MB memory• Hot standby functionality
Large range of partners to
enhance the controller capabilities
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Premium Controller
●High availability●Automatic switchover reduces downtime
●Application specific modules●Safety, reflex processing, counter,
motion control, weighing, regulation
●Wide choice of communication networks●Ethernet, Modbus●CANopen, ASi, Profibus, InterBus, WorldFIP
•Up to 16 remote I/O racks •8MB memory•Hot standby functionality
Real-time communication
to local and remote I/O
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M340 Controller
●Compact●Small size to reduce cabinet space
●Robust●Ruggardized for harsh environments
●Fast●7k instructions per millisecond
●Communicative●3 built-in communication ports
•4 racks over 100m•Up to 100 in-rack I/Os•Memory 5MB program
FTP serverfor direct and
open historical data download
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Schneider Electric 73- Industry Business - ABrown – June 2009
Cuales son los valores del M340
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Schneider Electric 74- Industry Business - ABrown – June 2009
Benefits at each stage of your application life cycle
Faulty device replacement
Remote maintenance
Native diagnostics
Easy evolution
Reliability
Optimized performances
Efficient debug tool
Fast set up
Easy installation
Flexible installation
Reduce cost
Minimize the risk
Powered by Unity Pro, the common software of the Modicon PAC range
Integrated simulator Integrated diag viewer
6 languages Process libraries
Modules hot-swapping
FDT / DTM
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Schneider Electric 75- Industry Business - ABrown – June 2009
Expand your configuration without stopping your process on M340 RIO drops (CCOTF)
Reduced to the maximum … and expandable
Flexible
4, 6, 8, or 12-slot racks
Up to 4 racks
Height 100 mm
Compact
Depth 93 mm
Width 32 mm
Modicon AtriumHigh Density
64 DIO channels within 32 mm
8 Analog IO channels on TB(*)
(*) Terminal Block
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Schneider Electric 76- Industry Business - ABrown – June 2009
Maintenance has never been so simple
Source Program is saved in the Memory card
There is no battery inside !
Data saved in internal Flash memory on Power Off
Hot-Swap capability
Easy replacement of modules when the PLC is running
Automatic software re-configuration by the CPU
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Schneider Electric 77- Industry Business - ABrown – June 2009
P34-1000
Integrated offer with up to 3 built-in communication ports
Modbus
CANopen
Ethernet
P34-20102 P34-2020 P34-20302
P34-2000
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Schneider Electric 78- Industry Business - ABrown – June 2009
Mucho mas que un simple
PLC
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Schneider Electric 79- Industry Business - ABrown – June 2009
Multi-usages platform
9 CPU references to provide the just enough PLC
Performance PLC
IEC 101/104 & DNP3 communication capabilities
Modular RTU
Ethernet non-deterministic communications with any Unity PLC
Distributed I/O
Ethernet deterministic communication with Quantum
Remote I/O
Non permanent communications management
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Schneider Electric 80- Industry Business - ABrown – June 2009
“Plug and Load” memory card
No software to use on site …
Need to update your system on site ?
… just plug the new card and power ON !
Use 1 SD card to load the other ones thru the CPU
Need to duplicate your application ?
… or just from your PC !
Industrial SD Card format
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Schneider Electric 81- Industry Business - ABrown – June 2009
Motion Plug’n Move solution
Integrated in the CPU, you can access easily to your Unity Pro MFB library to provide a PLCopen standard motion control
Integrated offer that simplifies programming, diagnostics and maintenance of your applications
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Schneider Electric 82- Industry Business - ABrown – June 2009
Embedded monitoring and diagnostic web server
Rack Viewer
With CPU & NOE0100
Remote & pocket Data Editor
With NOE0110
SOAP/XML Web services
Standardization of Data access using SOAP protocols (MES, ERP, Excel, …)
Customized Web pageAlarm Viewer Graphic Data Editor
Program ViewerRemote Diagnostic
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Schneider Electric 83- Industry Business - ABrown – June 2009
Mechanical constraints IEC60068-2
30 g x 2
Robust !Offering more than the standards
Modicon M340 IEC
15 g
3 g x 3 1 g
Shocks [27 Ea]
Vibrations [6 Fc]
Electrical immunity IEC61000-4
15 V/m +50% 10 V/m
8 kV +30% 6 kV
Radiated field
Electrostatic discharges
Environment immunity IEC61000-4
0 … 60°C +5°C 0 … 55°C
4,000 m X 2 2,000 m
Temperature
Altitude
-25 … 70°CHardened offer M340H :
vs.
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Schneider Electric 84- Industry Business - ABrown – June 2009
Interfaces de comunicación
2 Ethernet TCP Modules1 Ethernet/IP Module
1 Serial Link Module
1 RTU Module
● 2 isolated channels RS485 & RS232 1 AS-I Module
1 Profibus DP Master ● Ethernet Modbus TCP● Ethernet/IP &
Modbus/TCP● Profibus V2 Remote Master● Plugged on Ethernet● Master DTM for Unity V5.0● Certified● Hardened version available
● 2-channel RTU module
● 1 channel M4 Master supporting V3 standard 1 Modbus+ Gateway
● Support both PeerCop and Global Data services
Remote MasterIn-rack communications modules
In-rack expert modules
2 Counting Modules
1 Motion control 1 Encoder module
● SSI absolute encoder
● Pulse Train Output module to control variable speed drives
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
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High Availability Architectures
●Eliminate unplanned system related stoppages
●Failures at any level are notified to the operator
●Take one or all to meet your process requirements
●Redundant system servers & operator clients
●Redundant networks for control and IO
●Redundant hot-standby controllers
99,99996% availability
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
![Page 88: Automatizacion de procesos PlantStruxure](https://reader035.vdocuments.co/reader035/viewer/2022062220/555be5cad8b42a38078b4ef3/html5/thumbnails/88.jpg)
Schneider Electric 88- Industry Business - ABrown – June 2009
Process Safety is a blend of engineering and management
skills focused on preventing catastrophic accidents,
particularly explosions, fires, and toxic releases
What is Process Safety?
It is important to keep in mind that Process Safety incidents are
“high consequence, low frequency events.”
“Therefore, it is possible for a plant, and even the entire industry to have declining numbers of incidents for many years, and then have a very serious incident with little or no change in operation. Therefore, any progress in Process Safety must be viewed over a horizon of many years”
Definition by:
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Schneider Electric 89- Industry Business - ABrown – June 2009
Matter …
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Schneider Electric 90- Industry Business - ABrown – June 2009
… and not …
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Certified safety controller
●SIL3 compliance to IEC 61508 / 61511 standards
●Certified by the German TÜV Rheinland Group
●Hot standby 1oo2 hot repair SIS
●Includes the following applications
Emergency Shut-Down Fire detection and Fire AlarmBurner Management System Boiler Protection
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Schneider Electric 92- Industry Business - ABrown – June 2009
Schneider Safety Offer – Logic Solvers
XPS safety modules AS-Interface “Safety at Work”
XPSMC, MP safety controllers
XPSMF Safety PLC Quantum SIL3 Safety PLC
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Easily integrates with overall system
●Keep the SIS functionally separate from the process control system ●And take advantage of one system for your entire process
Visualisation environment
System Engineering SoftwareSafety Instrumented System (SIS)
Process controllers
Control Network
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Schneider Electric 94- Industry Business - ABrown – June 2009
Schneider Safety Modicon Orbus
● Safety Instrumented System specifically designed for applications which require the highest Safety Integrity Levels (SIL4)
● Capable of executing all typical safety tasks, as well as supplementary non-safety-critical
● Sophisticated design and superior safety performance.
● Incorporates an inherently fail-safe technology providing a Probability of Failure on Demand (PFD) of ZERO.
● Modular design allows users to create fault-tolerant systems with very high availability, without compromising the superior safety performance.
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
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RTU hardware
●Integrates with plant control system
●Supports remote configuration
●Range of communication options●PSTN, radio, GSM/GPRS, leased line, ADSL
broadband●SMS, email
●RTU specific protocol support●DNP3●IEC60870
●GPS time synchronizationand data time stamping at the source
●Inbuilt web server anddata logging
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Schneider Electric 97- Industry Business - ABrown – June 2009
ETG 3000 range Data Acquisition Front-end with built-in “Scada like” processing
DataProcessing
Scripts
DataProcessing
Scripts
E-mail / SMSAlarmingReporting
E-mail / SMSAlarmingReporting
GraphicsWeb
Monitoring
GraphicsWeb
Monitoring
DatabaseconnectionDatabase
connection
Dataacquisition
Dataacquisition
Device Discovery &Diagnostic
Device Discovery &Diagnostic
SOAP/XML Communication
SOAP/XML Communication
Data LoggingTime stampingData Logging
Time stampingData files. csv
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Schneider Electric 98- Industry Business - ABrown – June 2009
ETG 3000 Range – Inter-site Communication Architectures
●Connection between Remote ETG30xx modules via modem
●Provide Inter-sites communications via Modem / PPP connection
●Client/server data exchange between remote installations and networks .
Ethernet TCP/IP
Modem linkEthernet TCP/IP
Data ExchangeInter Sites
Modbus RTU Modbus RTU
Site 1 Site 2 (PSTN/ GSM /GPRS/ 3G **)
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
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Historian
●Plant-wide data storage and reporting
●Flexible clients●Excel client
●Web client
●Reporting services client
●Multiple delivery targets●Email
●File share
●Custom
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PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
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Manufacturing Execution System
●A suite of operations management software
●Real-time information and analytics
●Metrics
●Production
●Quality
●Downtime
●Maintenance
●Knowledge
●Planner
●Inventory
●Cost
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Manufacturing Execution System
●Analyse information from across your business
●Make prioritised decisions
●Improve process efficiencies
●Support continuousimprovement for business managers
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Business system connectivity
●Integrate plant information with the enterprise
●Standard interfaces for ERP
●Seamless information exchange
●Benefits●Reduced time to decision
●Complete view of business performance
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Schneider Electric 105- Industry Business - ABrown – June 2009
Remote Terminal Units
Architecture & Networks
HMI and Industrial PCs
Automation Controllers (PLCs)
Remote and Distributed I/O
Safety Controllers
SCADA and Historian
Motion Control
Motor Protection, Starting & Management
Control, Signalling & Detection
Variable Speed Drives
Integrated solutions for Automation
Manufacturing Execution System
Business System Connectivity
Interoperability and opennessSimple software integration
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Schneider Electric 106- Industry Business - ABrown – June 2009
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Schneider Electric 107- Industry Business - ABrown – June 2009
Gracias